CN1935783B - A synthetic method of 3,3'-dimethyl-4, 4'-biphenyl diisocyanate - Google Patents

A synthetic method of 3,3'-dimethyl-4, 4'-biphenyl diisocyanate Download PDF

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CN1935783B
CN1935783B CN200510060910XA CN200510060910A CN1935783B CN 1935783 B CN1935783 B CN 1935783B CN 200510060910X A CN200510060910X A CN 200510060910XA CN 200510060910 A CN200510060910 A CN 200510060910A CN 1935783 B CN1935783 B CN 1935783B
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聂天明
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Shandong Chong Shunxin Mstar Technology Ltd
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Abstract

The invention is a 3,3'-dimethyl-4,4'-biphenyldiisocyanate synthesizing method, belonging to organic synthesis preparing process field, using 3,3'-dimethyl-4,4'-biphenyldiamine or its hydrochloride to react with bis(trichloromethyl)carbonate in inert liquid medium so as to synthesize 3,3'-dimethyl-4,4'-biphenyldiisocyanate, where the charged weight of bis(trichloromethyl) carbonate is 0.5-10 times as large as that of 3,3'-dimethyl- 4,4'- biphenyldiamine or its hydrochloride, and the synthesis temperature is -10DEG C-200DEG C. And the raw materials are stable solid crystals at normal temperature, convenient to storage and transport, safe in use and environment-friendly. And the synthesizing method accurately calculates the reaction and reduces consumption of raw materials; the operating process is simple and easy to control, the operation is low-cost and suitable for industrialized production.

Description

A kind of 3,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate
Technical field
The invention belongs to organic synthesis fabricating technology field, be specifically related to 3,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate particularly uses 3,3 '-dimethyl-4,4 '-benzidine or its hydrochloride and two (trichloromethyl) carbonate reaction, synthesize 3,3 '-dimethyl-4, the method for 4 '-biphenyl diisocyanate.
Background technology
As everyone knows, 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate is a kind of important vulcabond, is used to produce the raw material of materials such as polyurethanes, polyureas, polyurethane class, poly-isocyanurate class in industry such as coating, resin.
The phosgenation processes of prepared in reaction isocyanic ester in inert solvent is well known with organic primary amine and phosgene.3,3 '-dimethyl-4,4 '-biphenyl diisocyanate can be with 3,3 '-dimethyl-4,4 '-benzidine and phosgene reaction synthesize and prepare, though the light phosgenation technology maturation but need be used the phosgene of excessive severe toxicity.Phosgene all has bigger danger in preparation, accumulating and use, operation, facilities and administration are required high, and serious to environmental influence, potential safety hazard is big, the aftertreatment complexity.
Summary of the invention
In order to overcome existing 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate synthesis technique complexity, the shortcoming that environmental pollution is big, the purpose of this invention is to provide a kind of reaction conditions gentleness, easy to control, simple to operate, production cost is low and can realize clean produce 3,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate.
The technical solution adopted for the present invention to solve the technical problems is:
3,3 '-dimethyl-4,4 '-benzidine or its hydrochloride and two (trichloromethyl) carbonic ether react in inert liquid medium and synthesize 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate.
Building-up reactions equation of the present invention is as follows:
Figure S05160910X20051014D000021
According to method of the present invention employed two (trichloromethyl) carbonic ether is solid at normal temperatures, uses very conveniently, and reaction conditions is gentle and easy to control.
The charging capacity of two (trichloromethyl) carbonic ether is 3 by weight, 3 '-dimethyl-4, and 4 '-benzidine or its hydrochloride 0.5~10 times, comparatively suitable is 3,3 '-dimethyl-4,1~5 times of the weight of 4 '-benzidine or its salt.Synthesis reaction temperature is-10 ℃~200 ℃.The consumption of two (trichloromethyl) carbonic ether by weight.
3,3 '-dimethyl-4,4 '-benzidine can directly be used as and two (trichloromethyl) carbonate reaction as raw material, also can be with 3,3 '-dimethyl-4,4 '-benzidine and hydrogen chloride gas precursor reactant obtain 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate with two (trichloromethyl) carbonate reactions after forming hydrochloride again.When 3,3 '-dimethyl-4,4 '-benzidine directly as the reaction raw material the time, in reaction process, also part is converted into hydrochloride, and then with two (trichloromethyl) carbonate reaction, generate corresponding vulcabond.
3,3 '-dimethyl-4, the hydrochloride of 4 '-benzidine also can be by 3,3 '-dimethyl-4, and the manufacturer of 4 '-benzidine directly provides.
Described 3,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate, 3,3 '-dimethyl-4,4 '-benzidine are during directly as raw material, and its synthesis technique step is as follows:
Processing step is as follows:
(1) preparation 3,3 '-dimethyl-4, the inert liquid medium solution of 4 '-benzidine, inert liquid medium consumption are 3,3 '-dimethyl-4,5~40 times of 4 '-benzidine quality; The inert liquid medium solution of preparation two (trichloromethyl) carbonic ether, the inert liquid medium consumption is 0.5~20 times of two (trichloromethyl) carbonic ether quality, the consumption of two (trichloromethyl) carbonic ether is calculated by weight to 3,3 '-dimethyl-4,0.5~10 times of 4 '-benzidine.
(2) 3,3 '-dimethyl-4 under-10 ℃~100 ℃, the inert liquid medium drips of solution of 4 '-benzidine is added in the inert liquid medium solution of two (trichloromethyl) carbonic ether, stirs;
(3) dropwise temperature rising reflux reaction 0.5~5 hour;
(4) remove by filter insolubles, inert liquid medium is reclaimed in distillation, gets 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate.
Synthetic method of the present invention, when with 3,3 '-dimethyl-4,4 '-benzidine hydrochloride be raw material and two (trichloromethyl) carbonate reaction the time, concrete processing step is as follows:
(1) with 3,3 '-dimethyl-4,4 '-benzidine is a raw material, 3, and 3 '-dimethyl-4, feed hydrogen chloride gas in the inert liquid medium solution of 4 '-benzidine, 60 ℃~130 ℃ of holding temperatures were reacted 1~4 hour, and the inert liquid medium consumption is 3,3 '-dimethyl-4,5~40 times of 4 '-benzidine quality;
(2) the inert liquid medium solution of preparation two (trichloromethyl) carbonic ether, the inert liquid medium consumption is 0.5~20 times of two (trichloromethyl) carbonic ether quality, under-10 ℃~160 ℃, be added drop-wise in the above-mentioned steps reaction solution, stir, the consumption of two (trichloromethyl) carbonic ether is calculated by weight to 3,3 '-dimethyl-4,0.5~10 times of 4 '-benzidine;
(3) dropwised back flow reaction 1~5 hour;
(4) remove by filter insolubles, distillating recovering solvent gets 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate.
According to of the present invention 3,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate adds carrying out fast that suitable catalyzer can promote to react.With suitable catalyzer two (trichloromethyl) carbonic ether is suitably activated, can also reduce the consumption of two (trichloromethyl) carbonic ether, industrial more economical.
Catalyzer is the material that can cause that under reaction conditions two (trichloromethyl) carbonate moiety decomposes, as has atlapulgite, the gac of many hollow structures; Organic bases, as Trimethylamine 99, triethylamine, N, accelerine, N, N-Diethyl Aniline, pyridine, dimethyl formamide, N,N-DIMETHYLACETAMIDE etc.Comparatively the addition of appropriate catalyst is 0%~10% of two (trichloromethyl) carbonic ether weight.
Described inert liquid medium consumption is 3,3 '-dimethyl-4,5~40 times of 4 '-benzidine quality, comparatively preferred 5~15 times; The inert liquid medium solution of preparation two (trichloromethyl) carbonic ether, the inert liquid medium consumption is 0.5~20 times of two (trichloromethyl) carbonic ether quality, comparatively preferred 1~5 times; The consumption of inert liquid medium is low excessively, and reaction mixture is difficult to fully mix, thereby reaction yield is reduced; And consumption is excessive, and then equipment efficiency of usage is low, and energy consumption is big, and is industrial uneconomical.
Of the present invention 3,3 '-dimethyl-4, in the synthetic method of 4 '-biphenyl diisocyanate, used inert liquid medium be meant under temperature of reaction, be in a liquid state and under reaction conditions not with 3,3 '-dimethyl-4,4 '-benzidine, 3,3 '-dimethyl-4, the organic solvent of 4 '-biphenyl diisocyanate, two (trichloromethyl) carbonic ether, hcl reaction.Specifically comprise hydro carbons, as: sherwood oil, cyclohexane, normal hexane, xylol, o-Xylol, m-xylene, p-Xylol, toluene, benzene etc.; Halogenated hydrocarbons, as: 1,2-ethylene dichloride, tetracol phenixin, chlorobenzene, orthodichlorobenzene, Meta Dichlorobenzene, santochlor, bromobenzene etc.; The ester class, as: ethyl acetate, propyl acetate, pentyl acetate, Isoamyl Acetate FCC, butylacetate, isobutyl acetate, phenylacetate, ethyl propionate, propyl propionate, amyl propionate, isoamyl propionate, butyl propionate, isobutyl propionate, pentyl formate, Ethylisovalerate etc.; Ethers, as: dibutyl ether, tetrahydrofuran (THF), glycol dimethyl ether, methyl-phenoxide etc.; Ketone, as: acetone, butanone, cyclohexanone etc.These media can use separately or several mixing is used, and from reclaiming the angle of using again, preferably use separately certainly.Wherein preferential especially use is dimethylbenzene, chlorobenzene, orthodichlorobenzene, Isoamyl Acetate FCC etc.
With existing 3,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate is compared, and beneficial effect of the present invention is as follows:
1, the present invention uses raw material two (trichloromethyl) carbonic ether, and normal temperature is a kind of stable solid crystal body down, is convenient to store and transportation, and is safe in utilization, environmentally friendly;
2, synthetic method reaction accurate measurement of the present invention, raw material consumption reduces;
3, technology is used and has been saved the relevant device that phosgene takes place and uses, and adopts conventional conversion unit to produce, and simple and safe operation process is easy to control, and running cost is low, is suitable for suitability for industrialized production.
Embodiment
The present invention is further illustrated by the following examples
Specific embodiments of the invention are as follows, but the present invention not only is confined in following examples.
Embodiment 1
Be furnished with at one and add 750 milliliters of chlorobenzenes and 50 gram (0.236mol) 3 in reflux exchanger, airway, thermometer, liquid 2000 milliliters of reaction flasks with dropping funnel, efficient agitator, 3 '-dimethyl-4,4 '-benzidine, heated and stirred is even.Feed the exsiccant hydrogen chloride gas by airway, the speed of ventilation is 0.2L/min, and holding temperature is under 60 ℃~130 ℃, reacts to stop ventilation after 2 hours.
Under 80 ℃~130 ℃, drip 300 gram two (trichloromethyl) carbonic ethers and 300 milliliters of solution that chlorobenzene is formed, add the back and continued back flow reaction 3 hours, filter, boil off solvent, obtain 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate, 57.5 grams, yield 92.4%.
Embodiment 2
Be furnished with in reflux exchanger, thermometer, 2000 milliliters of reaction flasks of liquid at one, add 750 milliliters of chlorobenzenes and 65 gram (0.228mol) 3 with dropping funnel, efficient agitator, 3 '-dimethyl-4,4 '-benzidine hydrochloride stirs.
256 gram two (trichloromethyl) carbonic ethers dissolve with 300 milliliters of chlorobenzenes, stir, under 120 ℃~130 ℃, in above-mentioned reaction flask, drip the chlorobenzene solution of two (trichloromethyl) carbonic ether, add the back and continued back flow reaction 3 hours, filter, boil off solvent, obtain 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate, 52.5 grams, yield 87.2%.
Embodiment 3
Be furnished with in reflux exchanger, thermometer, 1000 milliliters of reaction flasks of liquid at one, add 350 milliliters of orthodichlorobenzenes and 35.1 gram (0.123mol) 3 with dropping funnel, efficient agitator, 3 '-dimethyl-4,4 '-benzidine hydrochloride stirs;
280 gram two (trichloromethyl) carbonic ethers dissolve with 300 milliliters of orthodichlorobenzenes, under 150 ℃~160 ℃, in above-mentioned reaction flask, drip the o-dichlorobenzene solution of two (trichloromethyl) carbonic ether, add the back and continued back flow reaction 3 hours, filter, boil off solvent, obtain 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate, 32.1 grams, yield 98.7%.
Embodiment 4
Be furnished with in reflux exchanger, thermometer, 1000 milliliters of reaction flasks of liquid at one, add 350 milliliters of orthodichlorobenzenes and 25 gram two (trichloromethyl) carbonic ethers, stir with dropping funnel, efficient agitator;
42.5 gram (0.2mol) 3,3 '-dimethyl-4,4 '-benzidine dissolves with 300 milliliters of orthodichlorobenzenes;
Under 50 ℃~60 ℃, in above-mentioned reaction flask, drip 3,3 '-dimethyl-4, the o-dichlorobenzene solution of 4 '-benzidine, add back temperature rising reflux reaction 3 hours, filter, boil off solvent, obtain 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate, 24.4 grams, yield 46.2%.
Embodiment 5
Press the same reaction unit among the embodiment 2, add 150 gram two (trichloromethyl) carbonic ethers and 600 milliliters of chlorobenzenes, stirring and dissolving.
50 gram (0.236mol) 3,3 '-dimethyl-4,4 '-benzidine are dissolved in 500 milliliters of chlorobenzenes.Under the vigorous stirring, be added drop-wise in above-mentioned two (trichloromethyl) carbonic ether chlorobenzene solution under keeping 80 ℃~100 ℃.
Add back temperature rising reflux reaction 3 hours, filter, boil off solvent, obtain 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate, 60.6 grams, yield 97.5%.Embodiment 6
Be furnished with in reflux exchanger, thermometer, liquid 5000 milliliters of reaction flasks at one, add 750 gram two (trichloromethyl) carbonic ethers and 2500 milliliter 1,2-ethylene dichloride, stirring and dissolving with dropping funnel, efficient agitator.
212.3 gram (1.0mol) 3,3 '-dimethyl-4,4 '-benzidine are dissolved in 1000 milliliter 1, in the 2-ethylene dichloride.
Under the vigorous stirring, keep-10 ℃~0 ℃ in reaction flask, add 3,3 '-dimethyl-4,1 of 4 '-benzidine, the 2-dichloroethane solution adds back temperature rising reflux reaction 3 hours, filter, boil off solvent, obtain 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate, 249.1 grams, yield 94.3%.
Embodiment 7
Be furnished with in reflux exchanger, thermometer, 5000 milliliters of reaction flasks of liquid at one, add 750 gram two (trichloromethyl) carbonic ethers and 2500 milliliters of Isoamyl Acetate FCCs, stirring and dissolving with dropping funnel, efficient agitator.Under the vigorous stirring, keep 20 ℃~40 ℃ to add 127.4 gram (0.6mol) 3,3 '-dimethyl-4,4 '-benzidine and 1000 milliliters of solution that Isoamyl Acetate FCC is formed add back temperature rising reflux reaction 3 hours, filter, boil off solvent, obtain 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate, 155.5 grams, yield 98.2%.
Embodiment 8
Be furnished with in reflux exchanger, thermometer, 5000 milliliters of reaction flasks of liquid at one, add 250 gram two (trichloromethyl) carbonic ethers and 2500 milliliters of Isoamyl Acetate FCCs, stirring and dissolving with dropping funnel, efficient agitator; Added 15 gram gac stir-activatings 30 minutes.
Under the vigorous stirring, keep 20 ℃~40 ℃ to add 169.8 gram (0.8mol) 3,3 '-dimethyl-4,4 '-benzidine and 1000 milliliters of solution that Isoamyl Acetate FCC is formed.
Add back temperature rising reflux reaction 1 hour, filter, boil off solvent, obtain 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate, 195.6 grams, yield 92.6%
Embodiment 9
Press the same step of example 8, different is not add gac, obtains 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate, 163.5 grams, yield 77.5%
Embodiment 10
Be furnished with at one and add 1000 milliliters of chlorobenzenes and 300 gram two (trichloromethyl) carbonic ethers, stirring and dissolving in reflux exchanger, airway, thermometer, liquid 3000 milliliters of reaction flasks with dropping funnel, efficient agitator.The chlorobenzene solution of 30 ℃ of following Dropwise 50 gram triethylamines (containing triethylamine 10 grams), continue to stir 1 hour, cooling, drip under the vigorous stirring by 212.3 gram (1.0mol) 3,3 '-dimethyl-4,4 '-benzidine and 1200 milliliters of solution that chlorobenzene is formed add the back and continued stirring reaction 30 minutes, are warmed up to 130 ℃~135 ℃ reactions 1 hour.
Filter, boil off solvent, obtain 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate, 245.3 grams, yield 92.9%.

Claims (9)

1. one kind 3,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate is characterized in that processing step is as follows:
(1) preparation 3,3 '-dimethyl-4, the inert liquid medium solution of 4 '-benzidine, inert liquid medium consumption are 3,3 '-dimethyl-4,5~40 times of 4 '-benzidine quality; The inert liquid medium solution of preparation two (trichloromethyl) carbonic ether, the inert liquid medium consumption is 0.5~20 times of two (trichloromethyl) carbonic ether quality, the consumption of two (trichloromethyl) carbonic ether is calculated by weight to 3,3 '-dimethyl-4,0.5~10 times of 4 '-benzidine;
(2) 3,3 '-dimethyl-4 under-10 ℃~100 ℃, the inert liquid medium drips of solution of 4 '-benzidine is added in the inert liquid medium solution of two (trichloromethyl) carbonic ether, stirs;
(3) dropwise temperature rising reflux reaction 0.5~5 hour;
(4) remove by filter insolubles, inert liquid medium is reclaimed in distillation, gets 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate.
2. one kind 3,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate is characterized in that the processing step of synthetic method is as follows:
(1) with 3,3 '-dimethyl-4,4 '-benzidine is a raw material, 3, and 3 '-dimethyl-4, feed hydrogen chloride gas in the inert liquid medium solution of 4 '-benzidine, 60 ℃~130 ℃ of holding temperatures were reacted 1~4 hour, and the inert liquid medium consumption is 3,3 '-dimethyl-4,5~40 times of 4 '-benzidine quality;
(2) the inert liquid medium solution of preparation two (trichloromethyl) carbonic ether, the inert liquid medium consumption is 0.5~20 times of two (trichloromethyl) carbonic ether quality, under-10 ℃~160 ℃, be added drop-wise in the above-mentioned steps reaction solution, stir, the consumption of two (trichloromethyl) carbonic ether is calculated by weight to 3,3 '-dimethyl-4,0.5~10 times of 4 '-benzidine;
(3) dropwised back flow reaction 1~5 hour;
(4) remove by filter insolubles, distillating recovering solvent gets 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate.
3. as claimed in claim 1 or 23,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate, the charging capacity that it is characterized in that two (trichloromethyl) carbonic ether is 3 by weight, 3 '-dimethyl-4,4 '-benzidine or its hydrochloride 1~5 times.
4. as claimed in claim 1 or 23,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate, it is characterized in that adding causes or partly causes two (trichloromethyl) carbonic ether activatory catalyzer in reaction soln, the addition of catalyzer is 0%~10% of two (trichloromethyl) carbonic ether weight.
5. as claimed in claim 43,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate is characterized in that catalyzer is atlapulgite, the gac with many hollow structures; Organic bases.
6. as claimed in claim 53,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate, it is characterized in that catalyzer is Trimethylamine 99, triethylamine, N, accelerine, N, one or more mixing in N-Diethyl Aniline, pyridine, dimethyl formamide, the N,N-DIMETHYLACETAMIDE, the addition of catalyzer are 1%~8% of two (trichloromethyl) carbonic ether weight.
7. as claim 1, one of 2 or 6 described 3,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate, it is characterized in that inert liquid medium solution is selected from sherwood oil, hexanaphthene, normal hexane, xylol, o-Xylol, m-xylene, p-Xylol, toluene, benzene, 1, the 2-ethylene dichloride, tetracol phenixin, chlorobenzene, orthodichlorobenzene, Meta Dichlorobenzene, santochlor, bromobenzene, ethyl acetate, propyl acetate, pentyl acetate, Isoamyl Acetate FCC, butylacetate, isobutyl acetate, phenylacetate, ethyl propionate, propyl propionate, amyl propionate, isoamyl propionate, butyl propionate, isobutyl propionate, pentyl formate, Ethylisovalerate, dibutyl ether, tetrahydrofuran (THF), glycol dimethyl ether, methyl-phenoxide, acetone, butanone, pimelinketone a kind of or more than one mixing.
8. as claimed in claim 73,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate is characterized in that inert liquid medium solution is a kind of in dimethylbenzene, chlorobenzene, orthodichlorobenzene, the Isoamyl Acetate FCC or more than one mixing.
9. as claimed in claim 13,3 '-dimethyl-4, the synthetic method of 4 '-biphenyl diisocyanate is characterized in that processing step is as follows:
(1) chlorobenzene solution of preparation two (trichloromethyl) carbonic ether, the chlorobenzene consumption is 0.5~20 times of two (trichloromethyl) carbonic ether quality, 20 ℃~30 ℃ chlorobenzene solutions that drip 20% triethylamine down, the consumption of triethylamine is 3,3 '-dimethyl-4,1%~5% of 4 '-benzidine weight stirs, priming reaction 1~3 hour is cooled to-10 ℃~20 ℃;
(2) preparation 3,3 '-dimethyl-4, the chlorobenzene solution of 4 '-benzidine, chlorobenzene consumption are 3,3 '-dimethyl-4,5~40 times of 4 '-benzidine quality; Under the vigorous stirring with 3,3 '-dimethyl-4, the chlorobenzene solution of 4 '-benzidine is added drop-wise in the above-mentioned reaction solution, drips continue to stir 15 minutes~60 minutes;
(3) be warmed up to 130 ℃~180 ℃ back flow reaction 0.5h~2h, remove by filter insolubles, chlorobenzene is reclaimed in distillation, purify 3,3 '-dimethyl-4,4 '-biphenyl diisocyanate.
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