Background technology
Flyash brick production has had document announcement, and situation is as follows:
(1) raw material of the flyash brick of comparative maturity production now is with the flyash behind the coal powder boiler combustion.This flyash granularity is little, carbon content is low, is generally less than 8%, and calcium, silicone content are higher relatively, is easy to be utilized.And circular fluid bed output flyash takes on a red color, and is red ash, and carbon content is too high, generally about 20%, affects the application of brickmaking, mainly shows aspects such as finished bricks weak strength, freeze-thaw-index error.
(2) agglutinate that existing flyash brick is commonly used is a unslaked lime, and the unslaked lime price is higher, but also needs to use ball mill levigate, the digestion time of also wanting 2~3 hours during use.
(3) aggregate: need the grain composition requirement.
And existing flyash brick product drying shrinking percentage is bigger, generally 0.6~1.0%, the body of wall of building by laying bricks or stones is easy to produce the crack, the interior wall top of exterior wall junction in the crack mainly occurs in, be the splayed configuration diagonal crack, gable middle part: the door-window opening upper and lower is 45 degree oblique segmentations and window opening mouth wall along the vertical or ladder crack of perpends and brick middle part; The horizontal slit that also has the roof parapet.
Existing flyash brick all is compression molding, and the brick smooth surface is poor with the conventional cement mortar cohesive force, causes masonry shear strength low, is unfavorable for using in the area of providing fortification against earthquakes.
Summary of the invention
The object of the present invention is to provide a kind of fluid-bed boiler fly ash autoclaved brick and preparation method thereof, make full use of slag ingredient, cost is low, and the protection environment has obtained good quality product again.
Fluid-bed boiler fly ash autoclaved brick of the present invention makes after batching, moulding and steaming are pressed, and its raw material weight percentage composition is: flyash 40~50%, slag are or/and stone nitre 30~40% and carbide slag 20~25%.
The spent material calcium carbide slag replaces unslaked lime, has eliminated the primary pollution source in chemical plant, and cost is lower by about 3/4 than unslaked lime, and without digestion time, and need not join gypsum, and greatly reduce raw materials cost, protected environment.
Utilize stone nitre or/and boiler slag replaces aggregate, water-absorbent is strong, can increase product strength.Stone nitre also can mix use or/and slag can be selected one list usefulness, preferably to meromict, guarantees product strength.
The raw materials used flyash of the present invention, slag, stone nitre and carbide slag are fetched direct use and are got final product.The performance condition basically identical of used fluid-bed boiler fly ash can be general, and slag is pulverized coal firing boiler slag or fluidized-bed combustion boiler slag, can.With the surface design of autoclaved brick is uneven surface, increases surfaceness, improves the cohesive force of building by laying bricks or stones, strengthens shear strength, guarantees the steadiness of masonry panel.Can be directly with brand printing on the surface, form roughness, both formed uneven surface.
The preparation method of fluid-bed boiler fly ash autoclaved brick of the present invention adds water with batching and mixes, and compression moulding after wheel roller is pulverized gets product through high-pressure steaming and cultivating.
Wherein:
The batching amount of water is controlled to be 5~15% of batching gross weight and suits.The water that uses can use autoclave agglomerative water, has both saved the water source, has improved the quality and the quality product of water again, has reduced product cost, has realized recycle.
Batching stirs and adopts well behaved dual horizontal axle forced mixer to stir, and guarantees good stirring and mixing effect.
The rolling pulverizing time of wheel roller is controlled to be 3~5 minutes and suits.
The preferred 1000 tons of hydraulic forming machines compacting of compression moulding, as HF1100 ton hydraulic brick press machine, forming pressure is 100MPa, can solve adobe gassiness, slabbing and autoclaved brick drying shrinkage defective, and improves the product real density.
Steam to press and handle: formed green brick is placed in the autoclave, feed water vapor in autoclave, pressure reaches 0.8~1MPa, and temperature reaches 180~200 ℃, 5~6 hours constant temperature and pressure hold-times, the product of natural then decrease temperature and pressure after 2~3 hours.
The generally existing flyash brick of the compressive strength rate of autoclaved fly ash brick improves 50~100Kg/cm2, and drying shrinkage value also greatly reduces, and the performance of brick obviously improves.The drying shrinkage value is decreased to 0.40mm/m by original 0.66mm/m (the JC239-2001 salable product are less than 0.75mm/m), helps applying of fly ash autoclaved brick.
Fly ash autoclaved brick of the present invention and the contrast of flyash brick quality index see Table 1.
Table 1, autoclaved fly ash brick of the present invention and flyash brick quality index contrast table
Interventions Requested | The flyash brick standard-required | Assay | Individual event is judged |
Size deviation mm | Premium grads | Long ± 2 wide ± 2 are thick ± and 1 | -2 -2 -1 | Reach premium grads |
Visual appearance | Respective level unacceptable product brick≤5 | 46 of premium gradss; 4 of acceptable end products | Reach premium grads |
Aberration | Should be not remarkable | Not remarkable | Reach standard |
Intensity MPa | Ultimate compression strength mean value 〉=15.0 monolithic minimum value 〉=12.0 folding strength minimum value 〉=3.3 monolithic minimum value 〉=2.6 | 15.0 13.8 3.3 2.9 | Reach MU15 |
Frost resistance | 15 freeze-thaw cycle dry mass loss monolithic maximum value≤2.0% ultimate compression strength mean value 〉=12.0Mpa | 1.1% 13.3Mpa | Reach MU15 |
Drying shrinkage value | Mean value≤0.65mm/m | 0.40mm/m | Reach premium grads |
Fluid-bed boiler fly ash autoclaved brick of the present invention makes full use of slag ingredient, and the realization resources circulation is utilized again, and cost is low, and the protection environment has obtained good quality product again, the intensity height, and shrinkage value is little, and frost resistance is good, good stability.
Embodiment
The invention will be further described below in conjunction with embodiment.
Used fluid-bed boiler fly ash material composition sees Table 2.
Table 2, fluid-bed boiler fly ash material composition table
Numbering | Analyze composition (weight %) |
SiO
2 | Al
2O
3 | SO
4 2-
| Loss on ignition | 325 mesh sieves sieve down | Quality | Remarks |
The 1# boiler | 41.98 | 23.20 | 2.08 | 14.82 | 68.81 | Not up to standard | Fluidized-bed combustion boiler |
The 2# boiler | 40.44 | 22.40 | 2.14 | 17.31 | 77.37 | Not up to standard | Fluidized-bed combustion boiler |
Embodiment 1
1, get the raw materials ready:
(1) flyash: the flyash in the 1# of the heat power plant boiler electricity dust-collecting bin is transported to brick field squeezes into bulk cement storage tank.
(2) it is other standby slag, stone nitre to be transported to batch hopper.
(3) it is other standby carbide slag to be transported to batch hopper.
2, the ingredients by weight percentage composition is:
Flyash 40%, 1# boiler slag or stone nitre 40% and carbide slag 20%.
3, stir:
To prepare burden and drop in the dual horizontal axle forced mixer, the water that adds batching gross weight 10% mixes stirring.
4, rolling:
The compound that stirs is put into wheel roller through 4 minutes rollings.
5, brickmaking:
The moulding mixture that is mixed into that rolling is good is sent into HF1100 ton hydraulic brick press machine and is pressed, and forming pressure is 100MPa, suppresses 32 blocks of standard squares at every turn.Rough trade mark is arranged on the compacting tool set, make the mould brick of compacting form uneven surface.
6, sign indicating number base:
With per 64 of moulding adobe is one group, is seated on the dull and stereotyped steam-cured dolly totally 11 layers 1408 with mechanical manipulator.
7, high pressure steams oxygen:
Steam-cured dolly is pushed in the autoclave, in autoclave, feeds water vapor, pressure 1MPa, 180 ℃ of temperature, constant temperature and pressure kept 5 hours, natural decrease temperature and pressure open after 3 hours still unload product.
Embodiment 2
Fluid-bed boiler fly ash autoclaved brick of the present invention, the raw material weight percentage composition is: 1# boiler fly ash 50%, 1# boiler slag and stone nitre half-and-half amount to 30% and carbide slag 20%.
The preparation method:
Batching is added water mixed by dual horizontal axle forced mixer, amount of water is pulverized through wheel roller for 12% of the batching gross weight, the rolling pulverizing time is 5 minutes, utilizes the compression moulding of HF1100 ton hydraulic forming machine, and forming pressure is 100MPa, rough decorative pattern is arranged on the compacting tool set, be used to form uneven surface, after the high-pressure steaming and cultivating processing, feed water vapor, pressure 0.8MPa, 200 ℃ of temperature, 6 hours constant temperature and pressure hold-times, natural then decrease temperature and pressure 2 hours gets product.
Embodiment 3
Fluid-bed boiler fly ash autoclaved brick of the present invention, the raw material weight percentage composition is: 1# boiler fly ash 45%, stone nitre 30% and carbide slag 25%.
The preparation method:
Batching is added water to be mixed by dual horizontal axle forced mixer, amount of water is 7% of the batching gross weight, pulverize through wheel roller, the rolling pulverizing time is 5 minutes, utilize the compression moulding of HF1100 ton hydraulic forming machine, forming pressure is 100MPa, rough decorative pattern is arranged on the compacting tool set, be used to form uneven surface, after high-pressure steaming and cultivating is handled, feeding pressure is that 0.9MPa, temperature are 185 ℃ water vapor, 5.5 hours constant temperature and pressure hold-times, natural then decrease temperature and pressure 2.5 hours can be finished product.
Embodiment 4
Fluid-bed boiler fly ash autoclaved brick of the present invention, the raw material weight percentage composition is: 1# boiler fly ash 42%, 1# boiler slag 36% and carbide slag 22%.
The preparation method:
Batching is added water to be mixed by dual horizontal axle forced mixer, amount of water is 13% of the batching gross weight, pulverize through wheel roller, the rolling pulverizing time is 4 minutes, utilize the compression moulding of HF1100 ton hydraulic forming machine, forming pressure is 100MPa, rough decorative pattern is arranged on the compacting tool set, be used to form uneven surface, after high-pressure steaming and cultivating is handled, feeding pressure is that 1MPa, temperature are 190 ℃ water vapor, 5 hours constant temperature and pressure hold-times, natural then decrease temperature and pressure 3 hours can be finished product.
Embodiment 5
Fluid-bed boiler fly ash autoclaved brick of the present invention, the raw material weight percentage composition is: 1# boiler fly ash 47%, stone nitre 30% and carbide slag 23%.
The preparation method:
Batching is added water to be mixed by dual horizontal axle forced mixer, amount of water is 10% of the batching gross weight, pulverize through wheel roller, the rolling pulverizing time is 5 minutes, utilize the compression moulding of HF1100 ton hydraulic forming machine, forming pressure is 100MPa, rough decorative pattern is arranged on the compacting tool set, be used to form uneven surface, after high-pressure steaming and cultivating is handled, feeding pressure is that 0.85MPa, temperature are 195 ℃ water vapor, 5.5 hours constant temperature and pressure hold-times, natural then decrease temperature and pressure 3 hours can be finished product.
Embodiment 6
Fluid-bed boiler fly ash autoclaved brick of the present invention, the raw material weight percentage composition is: 1# boiler fly ash 47%, 1# boiler slag 30% and carbide slag 23%.
The preparation method:
Batching is added water to be mixed by dual horizontal axle forced mixer, amount of water is 11% of the batching gross weight, pulverize through wheel roller, the rolling pulverizing time is 4.5 minutes, utilizes the compression moulding of HF1100 ton hydraulic forming machine, forming pressure is 100MPa, handle through high-pressure steaming and cultivating, feeding pressure is that 0.8MPa, temperature are 200 ℃ water vapor, 5 hours constant temperature and pressure hold-times, natural then decrease temperature and pressure 2.5 hours can be finished product.
1# boiler fly ash among the embodiment 1-6 is replaced by the 2# boiler fly ash, carries out same test, obtain essentially identical result.
1# boiler fly ash among the embodiment 1-6 is replaced by the 2# boiler fly ash, slag wherein is replaced by the 2# boiler slag, carry out same test, obtain essentially identical result.
Slag among the embodiment 1-6 is replaced by the pulverized coal firing boiler slag, carries out same test, obtain essentially identical result.