CN1911735A - Charging sealing machine of powder-liquid in two cavity flexible bag - Google Patents
Charging sealing machine of powder-liquid in two cavity flexible bag Download PDFInfo
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Abstract
本发明涉及一种粉液双腔软袋粉剂分装封口机,设置环形传送同步带、配装动力装置和控制装置,同步带上设有对应的工位操作挂袋装置,沿同步带依次分布设置有切口装置、开膜装置、装粉装置和封口装置,还可以在切口装置前设置切口预处理装置,在封口装置后设置袋体移出装置。结构简单紧凑,性能稳定可靠,能够自动完成粉液双腔软袋粉剂的分装和封口,满足粉液双腔软袋的粉剂分装要求,生产效率高。
The invention relates to a powder-liquid double-chamber soft bag powder packaging and sealing machine, which is equipped with an endless transmission timing belt, equipped with a power device and a control device, and is equipped with a corresponding station operation bag hanging device on the timing belt, which is distributed sequentially along the timing belt It is equipped with a cutting device, a film opening device, a powder filling device and a sealing device, and a cutting pretreatment device can also be arranged before the cutting device, and a bag removal device can be arranged after the sealing device. The structure is simple and compact, and the performance is stable and reliable. It can automatically complete the dispensing and sealing of powder in powder-liquid double-chamber soft bags, which meets the requirements of powder dispensing in powder-liquid double-chamber soft bags, and has high production efficiency.
Description
技术领域technical field
本发明涉及一种粉液双腔软袋粉剂分装封口机,用于粉液双腔软袋的粉剂分装,属于制药设备。The invention relates to a powder-liquid double-cavity soft bag powder dispensing and sealing machine, which is used for powder-liquid double-cavity soft bag powder dispensing and belongs to pharmaceutical equipment.
背景技术Background technique
输液软袋包装,大都是仅包装液体制剂,为单腔容器。在临床输液时,需要人工将治疗型粉剂药品与输液混合配置。粉剂药品也是单独装在独立容器内,临床输液时,先用注射器抽取输液袋内的药液注入粉剂药容器内,粉剂充分溶解后,再将溶液返回到大输液袋内。操作麻烦费时,配药操作环境难以确保无菌,容易造成药品污染,也容易出现配药差错。Infusion soft bag packaging mostly only packs liquid preparations and is a single-chamber container. During clinical infusion, it is necessary to manually mix the therapeutic powder medicine with the infusion solution. Powder medicine is also separately packed in an independent container. During clinical infusion, the liquid medicine in the infusion bag is first extracted with a syringe and injected into the powder medicine container. After the powder is fully dissolved, the solution is returned to the large infusion bag. The operation is troublesome and time-consuming, and it is difficult to ensure the sterility of the dispensing operation environment, which may easily cause drug contamination and dispensing errors.
粉液双腔软袋很好地解决了上述问题,两个腔室——液体腔和粉剂腔,可以同时包装液体制剂和粉体制剂,两腔之间由虚焊缝隔开。临床使用时拍打液体制剂,将虚焊缝挤开,两腔药品即可充分混合,直接使用,无需另行配药,方便快捷,确保无菌效果,从根本上避免了配药差错。The powder-liquid double-chamber soft bag solves the above problems very well. The two chambers, the liquid chamber and the powder chamber, can pack liquid preparations and powder preparations at the same time, and the two chambers are separated by virtual welds. In clinical use, the liquid preparation is tapped to squeeze out the virtual weld, and the medicines in the two chambers can be fully mixed and used directly without additional dispensing, which is convenient and quick, ensures aseptic effect, and fundamentally avoids dispensing errors.
粉液双腔软袋由多烯烃共挤膜或称非PVC膜热合压制而成,首先实施虚焊间隔双腔,再制袋灌装液体,然后加密封盖封口,最后分装粉剂封口。The powder-liquid double-chamber soft bag is made of polyolefin co-extruded film or non-PVC film heat-sealed and pressed. Firstly, the double-chamber spaced by virtual welding is implemented, and then the bag is filled with liquid, then sealed with a sealing cover, and finally sealed with powder.
对于粉液双腔软袋粉剂的分装和封口,目前还没有专门的设备。For the packaging and sealing of powder-liquid double-chamber soft bag powder, there is no special equipment at present.
发明内容Contents of the invention
本发明的目的在于提供一种粉液双腔软袋粉剂分装封口机,能够自动完成粉液双腔软袋粉剂的分装和封口,结构简单紧凑,性能稳定可靠。The purpose of the present invention is to provide a powder-liquid double-cavity soft bag powder dispensing and sealing machine, which can automatically complete the powder-liquid double-cavity soft bag powder dispensing and sealing, with simple and compact structure and stable and reliable performance.
本发明所述的粉液双腔软袋粉剂分装封口机,设置环形传送同步带、配装动力装置和控制装置,同步带上设有对应的工位操作挂袋装置,沿同步带依次分布设置有切口装置、开膜装置、装粉装置和封口装置,其中:The powder-liquid double-cavity soft bag powder packaging and sealing machine of the present invention is equipped with an endless transmission timing belt, equipped with a power device and a control device. The timing belt is equipped with a corresponding station operation bag hanging device, which is distributed sequentially along the timing belt. It is equipped with an incision device, a film opening device, a powder filling device and a sealing device, among which:
挂袋装置包括连接在挂袋底座的销轴上的两个相对的支承杆,支承杆的上端设有挂销,两个支承杆的下端之间设有涨力弹簧,挂袋底座的下端对应设有口管夹。The bag hanging device includes two opposite support rods connected on the pin shaft of the bag hanging base. With mouth tube clip.
切口装置包括前后压板和切刀,前后压板分别连接在各自的压板气缸上,切刀设置在刀座滑块上,刀座滑块装配在刀座滑杆上,刀座滑杆固定在刀座基座上,刀座滑块连接在滑块气缸上。The cutting device includes front and rear press plates and cutters, the front and rear press plates are respectively connected to their respective press plate cylinders, the cutter is set on the knife seat slide block, the knife seat slide block is assembled on the knife seat slide bar, and the knife seat slide bar is fixed on the knife seat On the base, the knife seat slide block is connected on the slide block cylinder.
开膜装置包括前后压块,前后压块的相对工作面上分别设有配装有吸盘,吸盘连通真空管路,前后压块分别连接在各自的压块气缸上。The film opening device includes front and rear pressing blocks, and the opposite working surfaces of the front and rear pressing blocks are equipped with suction cups respectively, and the suction cups are connected with vacuum pipelines, and the front and rear pressing blocks are respectively connected to respective pressing block cylinders.
装粉装置包括开膜装置和螺杆式装粉器,螺杆式装粉器的落粉漏斗上配装有落粉过渡管头,落粉过渡管头连接升降气缸上;螺杆式装粉器为制药行业药粉定量分装的通用装置,直接沿用即可。The powder loading device includes a membrane opening device and a screw-type powder loading device. The powder-falling funnel of the screw-type powder loading device is equipped with a powder-falling transition pipe head, which is connected to the lifting cylinder; the screw-type powder loading device is a pharmaceutical It is a general-purpose device for quantitative dispensing of pharmaceutical powder in the industry, which can be used directly.
封口装置包括前后加热模具,前后加热模具中置有加热棒,前后加热模具分别连接在各自的模具气缸上。The sealing device includes front and rear heating molds, heating rods are arranged in the front and rear heating molds, and the front and rear heating molds are respectively connected to respective mold cylinders.
粉液双腔软袋在前道工序由制袋液体灌装机将多烯烃共挤膜或称非PVC膜热合压制成袋,双腔间虚焊隔离,再向液体腔内灌装液体后加密封盖封口。此时的粉液双腔软袋,其粉剂腔为封闭的空腔,等待粉剂分装。利用双腔软袋上的挂孔,将双腔软袋的上端挂在挂袋装置支承杆的挂销上,将双腔软袋的口管卡入挂袋装置挂袋底座的口管夹中,同步带将双腔软袋带到后序的各个操作工位,依次经过切口装置将粉剂腔切开开口、由开膜装置将紧闭的袋膜打开、由装粉装置将粉剂装入到软袋的粉剂腔内,最后由封口装置将粉剂腔封合,完成粉剂分装。配合操作工位,同步带由动力装置中的动力轴驱动作间歇传动,根据要求配装动力装置和自动控制装置,全程自动完成。粉液双腔软袋可由2-6个组成一个操作单元,相应地,挂袋装置、切口装置、开膜装置、装粉装置和封口装置中对粉液双腔软袋的动作部件也分别对应地设置2-6个一组为一个动作单元,实现在一个工位可同时实现2-6个粉液双腔软袋的操作,提高生产效率。In the previous process, the powder-liquid double-chamber soft bag is made of polyolefin co-extruded film or non-PVC film by heat-sealing and pressing by the bag-making liquid filling machine. The airtight cap seals. At this time, the powder-liquid double-chamber soft bag has a powder chamber that is closed and waits for the powder to be packed. Use the hanging hole on the double-chamber soft bag to hang the upper end of the double-chamber soft bag on the pin of the support rod of the bag-hanging device, and snap the mouth pipe of the double-chamber soft bag into the mouth pipe clip of the bag-hanging base of the bag-hanging device , the synchronous belt brings the double-chamber soft bag to each subsequent operating station, and the powder chamber is cut open by the incision device, the tightly closed bag film is opened by the film opening device, and the powder is loaded into the powder by the powder filling device. In the powder chamber of the soft bag, the powder chamber is finally sealed by the sealing device to complete the powder packaging. Cooperating with the operating station, the synchronous belt is driven by the power shaft in the power device for intermittent transmission. According to the requirements, the power device and automatic control device are equipped to complete the whole process automatically. The powder-liquid double-chamber soft bag can be composed of 2-6 to form an operation unit. Correspondingly, the action parts of the powder-liquid double-chamber soft bag in the bag hanging device, incision device, film opening device, powder filling device and sealing device are also corresponding A group of 2-6 is set as an action unit, so that the operation of 2-6 powder-liquid double-chamber soft bags can be realized at the same time at one station, and the production efficiency is improved.
本发明中:In the present invention:
装粉装置中,在开膜压块的上方设有前后开袋爪,前后开袋爪连接在升降气缸上并分别连接在各自的开袋气缸上。当吸盘将袋口打开后,开袋爪便插入袋口中,将袋口进一步打开,装粉装置中的落粉过渡管头插入到袋口内,实施粉剂分装。In the powder loading device, front and rear bag opening claws are provided above the film opening briquetting block, and the front and rear bag opening claws are connected to the lifting cylinder and are respectively connected to the respective bag opening cylinders. When the suction cup opens the bag mouth, the bag opening claw is inserted into the bag mouth to further open the bag mouth, and the powder falling transition tube in the powder filling device is inserted into the bag mouth to implement powder packaging.
在切口装置前设置切口预处理装置,对切口部位进行清理,消除静电,清除袋体上的灰尘和水分等污染物,切口预处理装置包括前后离子风嘴,前后离子风嘴连接在升降气缸上,离子风嘴的上方罩有废气收集罩,废气收集罩上设有抽风口。用离子风清理处理是制药行业常用的方式,方便可行,效果较好。Set the incision pretreatment device in front of the incision device to clean the incision site, eliminate static electricity, remove dust and moisture and other pollutants on the bag body, the incision pretreatment device includes front and rear ion air nozzles, and the front and rear ion air nozzles are connected to the lifting cylinder , The top of the ion air nozzle is covered with a waste gas collection cover, and the exhaust gas collection cover is provided with an exhaust port. Cleaning with ion wind is a commonly used method in the pharmaceutical industry, which is convenient, feasible and effective.
在封口装置后设置袋体移出装置,袋体移出装置包括挂销处的气爪和口管夹底部的挡块,气爪和挡块分别连接在各自的移动气缸上。通过移动气缸,可以将袋体移送到设定的位置,包括后序输送带上。气爪为成熟定型的夹持机械手,在工业自动化生产中得到普遍应用。After the sealing device, a bag removal device is provided, and the bag removal device includes an air claw at the pin and a stopper at the bottom of the mouth pipe clamp, and the air claw and the stopper are connected to respective moving cylinders. By moving the cylinder, the bag can be moved to the set position, including the subsequent conveyor belt. The air claw is a mature clamping manipulator, which is widely used in industrial automation production.
本发明中,根据需要设置机架、支承架以及其它辅助部件等,完善使用要求。In the present invention, frame, support frame and other auxiliary parts etc. are arranged according to needs, perfect use requirement.
本发明粉液双腔软袋粉剂分装封口机,结构简单紧凑,性能稳定可靠,能够自动完成粉液双腔软袋粉剂的分装和封口,满足粉液双腔软袋的粉剂分装要求,生产效率高。The powder-liquid double-chamber soft bag powder packaging and sealing machine of the present invention has a simple and compact structure, stable and reliable performance, can automatically complete the powder-liquid double-chamber soft bag powder packaging and sealing, and meets the powder packaging requirements of the powder-liquid double-chamber soft bag. ,high productivity.
附图说明Description of drawings
图1、本发明一实施例结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
图2、图1的平面布局图。Figure 2 and the floor plan of Figure 1.
图3、挂袋装置结构示意图。Fig. 3. Schematic diagram of the structure of the bag hanging device.
图4、图3的左视图。Figure 4, the left side view of Figure 3.
图5、切口预处理装置结构示意图。Fig. 5. Schematic diagram of the structure of the incision pretreatment device.
图6、离子风嘴结构示意图。Figure 6. Schematic diagram of the structure of the ion tuyere.
图7、切口装置结构示意图。Fig. 7. Schematic diagram of the structure of the incision device.
图8、开膜装置结构示意图。Fig. 8. Schematic diagram of the membrane opening device.
图9、装粉装置结构示意图。Fig. 9. Schematic diagram of the structure of the powder loading device.
图10、螺杆式装粉器结构示意图。Fig. 10. Schematic diagram of the structure of the screw type powder loading device.
图11、封口装置结构示意图。Fig. 11 is a schematic diagram of the structure of the sealing device.
图12、袋体移出装置结构示意图。Fig. 12. Schematic diagram of the structure of the bag removing device.
图13、装粉前后袋体形状变化示意图。Figure 13. Schematic diagram of bag shape changes before and after powder filling.
图中:1、切口预处理装置 2、切口装置 3、开膜装置 4、装粉装置 5、封口装置 6、袋体移出装置 7、输送带 8、9、挂袋操作工位 10、同步带 11、14、支承杆 12、13、挂销 15、16、销轴 17、挂袋底座 18、口管夹 19、涨力弹簧20、22、离子风嘴 21、废气收集罩 23、袋体 24、绝缘套 25、外壳 26、风嘴 27、钨极针 28、进气孔 29、高压导线 30、切刀 31、32、压板 33、36、压块 34、35、吸盘 37、43、压块 38、44、吸盘 39、42、开袋爪 40、螺杆式装粉器 41、落粉过渡管头 45、装粉容器 46、进粉螺杆 47、粉仓 48、搅拌器 49、落粉螺杆 50、落粉漏斗 51、54、加热模具 52、53、电加热棒 55、气爪 56、挡块 57、密封盖 58、口管 59、袋体 60、液体腔 61、隔离虚焊缝 62、粉剂腔 63、挂孔 64、突出底边。In the figure: 1.
具体实施方式Detailed ways
结合上述实施例附图对本发明作进一步说明。The present invention will be further described in conjunction with the accompanying drawings of the above-mentioned embodiments.
如图1、2所示,本发明所述的粉液双腔软袋粉剂分装封口机,设置支承、连接框架,设置环形传送同步带10、配装动力装置和控制装置,同步带10上设有对应的工位操作挂袋装置,沿同步带依次分布设置有切口装置2、开膜装置3、装粉装置4和封口装置5,在切口装置2前设置切口预处理装置1,在封口装置5后设置袋体移出装置6。As shown in Figures 1 and 2, the powder-liquid double-chamber soft bag powder dispensing and sealing machine according to the present invention is provided with a support, a connecting frame, an endless transmission timing belt 10, a power device and a control device, and the timing belt 10 There is a corresponding station operation bag hanging device, and the
如图3、4所示,挂袋装置包括连接在挂袋底座17的销轴16、15上的两个相对的支承杆11、14,支承杆11、14的上端设有挂销12、13,两个支承杆11、14的下端之间设有涨力弹簧19,挂袋底座17的下端对应设有口管夹18。人工将袋体通过袋体底部的两个挂孔挂到挂销12、13上,并将袋体的口管卡入口管夹18中,在同步带10的传动下,袋体被移送到各个操作工位。图示中,每个工位的操作单元可同时操作4个粉液双腔软袋。As shown in Figures 3 and 4, the bag hanging device includes two
如图5、6所示,切口预处理装置包括前后离子风嘴,前后离子风嘴20、22连接在升降气缸上,离子风嘴20、22的上方罩有废气收集罩21,废气收集罩21的顶部设有抽风口。其中离子风嘴由外壳25、绝缘套24、钨极针27和风嘴26构成,外壳25的前端连接风嘴26,后端有连接钨极针27的高压导线,绝缘套24和外壳25上设有进气孔28。当袋体被输送到该工位装置处时,在升降气缸的驱动下,离子风嘴20、22下落至切口处,钨极针27与外壳25之间产生的5000V电压差,形成高压电场,流经电场的空气被电离,带大量负电荷,被电离的空气吹到袋体上,其电荷与袋体上的正电荷中和,从而消除静电,同时清除袋体上存在的灰尘、水分等污染物,清洗后的废气从废气收集罩21顶部的抽风口被抽走。As shown in Figures 5 and 6, the incision pretreatment device includes front and rear ion air nozzles. There is a vent on the top. Wherein the ion tuyere is made up of shell 25, insulating cover 24, tungsten pole needle 27 and tuyere 26, and the front end of shell 25 is connected with tuyere 26, and the rear end has the high voltage wire that connects tungsten pole needle 27, and insulating cover 24 and shell 25 are provided with Air intake hole 28 is arranged. When the bag is transported to the station device, driven by the lifting cylinder, the
如图7所示,切口装置包括前后压板31、32和切刀30,前后压板31、32分别连接在各自的压板气缸上,切刀30设置在刀座滑块上,刀座滑块装配在刀座滑杆上,刀座滑杆固定在刀座基座上,刀座滑块连接在滑块气缸上。当袋体被输送到该工位装置处时,前后压板31、32在压板气缸驱动下相向移动,将袋体夹紧,此时,在滑块气缸的驱动下,刀座滑块沿刀座滑杆移动,刀座滑块上的切刀将袋体底部的突出底边切除,使粉剂腔形成开口。在切口装置的上方配装往复移动的废边夹,可将切除掉的废边移开集中收集。As shown in Figure 7, the incision device comprises front and rear
如图8所示,开膜装置包括前后压块33、36,前后压块33、36的相对工作画上分别设有配装有吸盘34、35,吸盘34、35连通真空管路,前后压块33、36分别连接在各自的压块气缸上。当袋体被输送到该工位装置处时,前后压块33、36在各自的压块气缸的驱动下相向移动,移向袋体,吸盘34、35挤压到袋体上,在真空吸力下,吸盘34、35将袋体吸住,然后,压块气缸复位,驱动前后压块33、36再分别向前后侧移动,吸盘34、35分别将袋体的两层膜拉开,方便后序粉剂分装,同时在挂袋装置的涨力弹簧19调节下,挂袋装置中的两支承杆11、14分别向中间自由摆动一定角度,自行适应开膜的需要。As shown in Figure 8, the film opening device includes front and rear briquetting blocks 33,36, and the relative working drawings of the front and back briquetting blocks 33,36 are equipped with suction cups 34,35 respectively, and the suction cups 34,35 communicate with the vacuum pipeline, and the front and rear briquetting blocks 33,36 are respectively connected on the respective briquetting cylinders. When the bag is transported to the station device, the front and rear briquetting blocks 33, 36 are driven by the respective briquetting cylinders to move towards the bag body, and the suction cups 34, 35 are squeezed onto the bag body. Next, the suction cups 34,35 suck the bag body, then, the briquetting cylinder resets, and the front and rear briquetting blocks 33,36 are driven to move to the front and rear sides respectively, and the suction cups 34,35 pull the two layers of film of the bag body apart for convenience. Sequence powder packing, simultaneously under the adjustment of the tension spring 19 of bag hanging device, two supporting
如图9、10所示,装粉装置包括开膜装置和螺杆式装粉器,螺杆式装粉器40的落粉漏斗50上配装有落粉过渡管头41,落粉过渡管头41连接升降气缸上;螺杆式装粉器40由装粉容器45、进粉螺杆46、粉仓47、搅拌器48、落粉螺杆49和落粉漏斗50构成,在进粉螺杆46、搅拌器48和落粉螺杆49的动力带动下,装粉容器45内的粉剂经粉仓47,从落粉漏斗50下落;开膜装置同上述的开膜装置,在开膜压块的上方设前后开袋爪39、42,前后开袋爪39、42连接在升降气缸上并分别连接在各自的开袋气缸上。当袋体被输送到该工位装置处时,吸盘38、44将袋口打开后,开袋爪39、42在升降气缸和开袋气缸的驱动下便插入袋口中,将袋口进一步打开,落粉过渡管头41在其升降气缸的驱动下插入到袋口内,实施粉剂分装。As shown in Figures 9 and 10, the powder loading device includes a film opening device and a screw type powder loading device. Connect on the lifting cylinder; the screw type powder loading device 40 is composed of a
如图11所示,封口装置包括前后加热模具54、51,前后加热模具54、51中分别置有电加热棒53、52,前后加热模具54、51分别连接在各自的模具气缸上。当袋体被输送到该工位装置处时,前后加热模具54、51在模具气缸的驱动下相向移动将袋体压合,被电加热棒加热的模具对袋体实施加热焊接。在一侧配装冷却风嘴,当模具脱离袋口后,由冷却风嘴向袋口焊接处吹冷却空气,加快焊缝的冷却。As shown in Figure 11, the sealing device includes front and
如图12所示,袋体移出装置包括挂销处的气爪55和口管夹底部的挡块56,气爪55和挡块56分别连接在各自的移动气缸上。当袋体被输送到该工位装置处时,由气爪55夹持,通过移动气缸,可以将袋体移送到设定的位置,如后序输送带上。As shown in FIG. 12 , the bag removal device includes an air claw 55 at the hanger pin and a stopper 56 at the bottom of the mouth pipe clamp, and the air claw 55 and the stopper 56 are respectively connected to respective moving cylinders. When the bag is transported to the station device, it is clamped by the air claws 55, and the bag can be moved to a set position by moving the cylinder, such as on the subsequent conveyor belt.
如图13所示,在袋体的制袋、液体灌装机上,已经完成了制袋,袋体59在隔离虚焊缝61的隔离下形成两个腔室——液体腔60和粉剂腔62,并且液体腔60中已经灌装了药液。As shown in Figure 13, on the bag making and liquid filling machine of the bag body, the bag making has been completed, and the
工作过程:work process:
在挂袋操作工位8、9,人工将袋体挂到同步带10的挂袋装置上,在同步带10的带动下,袋体被依次移送到各个操作工位,经切口预处理装置1的清洗处理,由切口装置2切除袋体的突出底边64,将粉剂腔62打开开口,由开膜装置3将袋体的两层膜拉开,随后由装粉装置4实施粉剂分装,然后由封口装置5将粉剂腔62的开口热合焊接,完成了粉剂分装、封口。最后由袋体移出装置6将袋体移送到输送带7上,运往下道工序。At the bag hanging operation stations 8 and 9, the bag body is manually hung on the bag hanging device of the timing belt 10. Driven by the timing belt 10, the bag body is sequentially transferred to each operation station, and the bag body is passed through the
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