CN1907668B - Automatic forming device for inorganic gelatinization material - Google Patents
Automatic forming device for inorganic gelatinization material Download PDFInfo
- Publication number
- CN1907668B CN1907668B CN200610095044A CN200610095044A CN1907668B CN 1907668 B CN1907668 B CN 1907668B CN 200610095044 A CN200610095044 A CN 200610095044A CN 200610095044 A CN200610095044 A CN 200610095044A CN 1907668 B CN1907668 B CN 1907668B
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- Prior art keywords
- template
- inorganic
- forming device
- mould bases
- automatic forming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/24—Unitary mould structures with a plurality of moulding spaces, e.g. moulds divided into multiple moulding spaces by integratable partitions, mould part structures providing a number of moulding spaces in mutual co-operation
- B28B7/241—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces
- B28B7/243—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making plates, panels or similar sheet- or disc-shaped objects
- B28B7/245—Detachable assemblies of mould parts providing only in mutual co-operation a number of complete moulding spaces for making plates, panels or similar sheet- or disc-shaped objects using transportable mould batteries
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention relates to an inorganic gel automatic former, which comprises: a mould support with inorganic gel forming device; said device comprises front and back mould plates; two side mould plates, bottom mould plate and the top mould movably mounted on the upper part of mould support, wherein the front and back mould plates, two side mould plates, the bottom mould plate and the top mould plate are connected via clampers, to form mould chamber; the mould support has the material inlet opposite to the top mould plate. The invention has low cost, light weight, and reduced friction resistance between product and mould, to prolong the service life.
Description
(1), technical field
The present invention relates to a kind of casting mold, particularly a kind of automatic forming device for inorganic gelatinization material.
(2), background technology
What existing inorganic coagulation material building mortion adopted is the formwork erection jacking technique, it is to be provided with a plurality of fixing or removable dividing plates in fixing rectangle frame, surrounding a plurality of die cavitys, the bottom of each die cavity have can lifting end template, can also be provided with material scraping plate on the die cavity top.It is like this work: inorganic slurry is injected in the die cavity, is struck off unnecessary slurry then, treat solidification forming after, under the effect of power jacking apparatus, the product that is shaped is extruded die cavity from the bottom to top by end template.This device exists following deficiency:
1, because the inorganic coagulation material that has has stronger dilatancy, the expansion when it condenses closely presses together mould intracavity wall and inorganic gel formed product, in knockout course, run into huge frictional resistance, cause very difficulty of the demoulding, very easily cause the crimp of product and tear;
2, for above-mentioned reasons, the inorganic gel formed product is easily pulled by mould in knockout course, rough surface, and percent defective is high; Simultaneously, the rectangle frame of composition die cavity and the material and the processing technology of dividing plate are required height, increased the one-time investment cost.
3, in the production process, the inorganic gel formed product when the demoulding repeatedly with template surface mutual friction mutually, mould is worn easily, not only causes the product size precise decreasing, but also has shortened the service life of equipment;
4, in the production process, must use releasing agent, increase production cost, be that organic material causes the outer surface serviceability that disadvantageous change takes place because of releasing agent simultaneously.
5, the power to equipment requires height, and operation energy consumption is big;
6, equipment quality is big, and the maintenance cost height cleans difficulty simultaneously, and environmental pollution is big;
7, the overlong time between twice shaping demoulding is difficult to realize continuous automatic production.
(3), summary of the invention
Purpose of the present invention just provides a kind of service-strong automatic forming device for inorganic gelatinization material, and it can obviously reduce the abrasion that mould is produced in knockout course, has prolonged the service life of equipment greatly.
The objective of the invention is to realize by such technical scheme, it includes mould bases, mould bases is provided with the inorganic gel builder, this inorganic gel builder includes front and back ends template, two side templates, bottom template and is movably set in the top template on mould bases top, be connected to each other together by hoop-tight organization between described front and back ends template, two side templates, bottom template and the top template, to constitute die cavity; Mould bases is provided with the charging aperture relative with the top template.
The present invention is work like this: inorganic coagulation material injects die cavity through charging aperture, the top template covers die cavity top mouth after striking off redundant sizing agent, after treating the inorganic coagulation material solidification forming in the die cavity, at first operate hoop-tight organization, to remove it to front and back ends template, two side templates and the constraint to each other of top template; Remove top template and front and back ends template by pneumatic mechanism again, front and back ends template and top template promptly break away from mutually with the inorganic gel formed product and come; Simultaneously can also with two side templates and inorganic gel formed product also mutually disengaging come, the inorganic gel formed product is only contacted with the bottom template, reduced the contact area between inorganic gel formed product and the mould intracavity wall significantly, obviously reduce the wearing and tearing that each template is produced in knockout course, and can prevent the torsional deformation of mould bases, release the inorganic gel formed product by pneumatic mechanism this moment again from the bottom template.
Owing to adopted technique scheme, the present invention can obviously reduce the abrasion that mould is produced in knockout course, prolonged the service life of equipment greatly, and it has:
1, in the knockout course, the frictional resistance between inorganic gel formed product and the mould is little, and the demoulding is very easy;
2, the inorganic gel formed product only contacts with the bottom of mould in knockout course, and abrasion is little, and percent defective is low;
3, in the production process, avoided the inorganic gel formed product when the demoulding with template between large-area mutual friction mutually, reduced wearing and tearing, prolonged the service life of equipment;
4, in the production process, need not use releasing agent, production cost is low,
5, low to the power requirement of equipment, operation energy consumption is little;
6, equipment quality is light, and maintenance cost is low, cleans easily simultaneously, and environmental pollution is little.
7, the weak point of the time between twice shaping demoulding is easy to realize continuous automatic production.
(4), description of drawings
Description of drawings of the present invention is as follows:
Fig. 1 is the structural representation of first kind of embodiment of the present invention;
Fig. 2 is the enlarged drawing of A among Fig. 1;
Fig. 3 is the enlarged drawing of B among Fig. 1;
Fig. 4 is the vertical view of Fig. 1;
Fig. 5 is the left view of Fig. 1;
Fig. 6 is the structural representation of second kind of embodiment of hoop-tight organization;
The right view of Fig. 7 Fig. 6;
Fig. 8 figure is the structural representation of a kind of embodiment of anterior template;
The vertical view of Fig. 9 Fig. 8;
Among the figure: 1. dolly; 2. mould bases; 3. preceding Side Template; 4. Side Template after; 5. side template; 6. bottom template; 7. top template; 8. die cavity; 9. charging aperture; 10. upper module; 11. slide plate; 12. chute; 13. roller; 14. electromagnet; 15. charging hole; 16. material scraping plate; 17. core rod; 18. seal; 19. lower module; 20. pushing pin; 21. promotion groove; 22. locking bed; 23. jacking block; 24. positioning seat; 25. deep-slotted chip breaker; 26. rotating shaft; 27. horizontal voussoir, 28. back-moving springs; 29. last item; 30, vertical voussoir, 31. briquettings; 32. core rod, 33. wedge shape demoulding slide blocks.
(5), the specific embodiment
The invention will be further described below in conjunction with drawings and Examples:
Shown in Fig. 1,4,5,6 or 7, the present invention is that dolly 1 is provided with mould bases 2, mould bases 2 is provided with the inorganic gel builder, this inorganic gel builder includes front and back ends template 3,4, two side templates 5, bottom template 6 and is movably set in the top template 7 on mould bases top, be connected to each other together by hoop-tight organization between described front and back ends template 3,4, two side templates 5, bottom template 6 and the top template 7, to constitute die cavity 8; Mould bases 2 is provided with the charging aperture 9 relative with top template 7.
The present invention is work like this: inorganic coagulation material injects die cavity 8 through charging aperture 9, the top template covers die cavity top mouth after striking off redundant sizing agent, after treating its shaping of condensing, at first operate hoop-tight organization, to remove it to front and back ends template 3,4 and two side template 5 constraints to each other; Remove front and back ends template 3,4 and top template 7 by pneumatic mechanism again, front and back ends template 3,4 and top template 7 promptly break away from mutually with the inorganic gel formed product and come; Two side templates 5 also can also be broken away from mutually with the inorganic gel formed product simultaneously and come, the inorganic gel formed product is only contacted with bottom template 6, reduced the contact area between inorganic gel formed product and the mould bases 2 significantly, obviously reduce the abrasion that mould bases is produced in knockout course, release the inorganic gel formed product by pneumatic mechanism this moment again from bottom template 6. the present invention can be installed on the dolly 1, form a flow production line, produce in batches to realize the product continuous and automatic.
Shown in Fig. 1,2 or 5, top template 7 is movable like this being arranged on the mould bases 2: mould bases 2 is provided with and charging aperture 9 corresponding upper modules 10, and the top of top template 7 both sides is provided with slide plate 11, and slide plate 11 is provided with chute 12; Upper module 10 is provided with roller 13, and roller 13 is positioned at chute 12.
As shown in Figure 1, described hoop-tight organization be on the mould bases 2 and two upper modules 10 between the position be provided with electromagnet 14, it be uniformly distributed in the inorganic gel builder around.Described front and back ends template 3,4 and electromagnet 14 relative positions are ferrous materials, and this electromagnet 14 demagnetization under the energising situation produces magnetic force under powering-off state.Before the demoulding, electromagnet 14 is attached together front and back ends template 3,4 each other closely; During the demoulding, electromagnet 14 energisings are removed its absorption to front and back ends template 3,4, for the demoulding is prepared.
Shown in Fig. 6 or 7, described hoop-tight organization also can be to include locking bed 22 and jacking block 23, locking bed 22 is fixed on the both sides of mould bases 2, and an end of jacking block 23 passes locking bed 22 and is connected with horizontal voussoir 27, between jacking block 23 and the locking bed 22 back-moving spring 28 is installed; The bottom of the last item 29 that is connected with external impetus mechanism is fixed with the vertical voussoir 30 that matches with horizontal voussoir 27; Intrinsic pressure ring 31 is set with back-moving spring 28 on the last item 29 on the last item 29, and the one end is against on the pressure ring 31, and the other end is against on the mould bases 2.Before the demoulding, jacking block 23 is pressed on the front and back ends template 3,4, and biside plate 5 closely is connected with bottom template 6, top template 7 and front and back ends template 3,4, to form die cavity; When the needs demoulding, by external impetus, driving last item 29 as air compressor moves down, vertical voussoir 30 promptly promotes horizontal voussoir 27 and laterally moves, make horizontal voussoir 27 drive jacking block 23 and break away from front and back ends template 3,4, at this moment, two side templates 5 unclamp each other with bottom template 6, top template 7 and front and back ends template 3,4, for the demoulding is prepared.
As shown in Figure 5, pour into a mould inorganic coagulation material for convenience, top template 7 is provided with charging hole 15; In order to remove inorganic coagulation material unnecessary on the template of top, top template 7 is provided with material scraping plate 16.
Shown in Fig. 1 or 4, according to the needs of producing, the number of described inorganic gel builder can be one, two or a plurality of.Shown in Fig. 8 or 9, easy and simple to handle in order to make, a preceding Side Template 3 and/or back Side Template 4 surround a plurality of die cavitys 8 with many groups side template 5, top template 7 and bottom template 5.
Shown in Fig. 1,4 or 5, described preceding Side Template 3 and/or back Side Template 4 are provided with core rod 17.
Shown in Fig. 1,2 or 3, also can be provided with core rod 32 on template 7 bottoms, described top and/or bottom template 6 tops.After inorganic coagulation material is shaped, remove forward and backward template 3,4 and side template 5 by pneumatic means earlier; Again the inorganic gel formed product is released along the track at core rod 32 places, avoided product in knockout course, to bump and be damaged with object on every side.
Shown in Fig. 1 or 6, in order to prevent inorganic coagulation material seepage everywhere, side template 5 is provided with seal 18.
Shown in Fig. 1 or 2, mould bases 2 bottoms are provided with lower module 19, and side template 5 bottoms and lower module 19 are hinged; Side template 5 tops are provided with pushing pin 20, and upper module 10 is provided with and promotes groove 21, and pushing pin 20 is positioned at and promotes groove 21, is provided with elasticity banding resetting-mechanism between mould bases 2 and the side template 5.
Shown in Fig. 1 or 3, side template 5 is hinged like this with lower module 19: lower module 19 is provided with and side template 5 corresponding positioning seats 24, positioning seat 24 is provided with all intrinsic rotating shaft 26 in deep-slotted chip breaker 25, two side templates 5 bottoms, these rotating shaft 26 activities be positioned at deep-slotted chip breaker 25.
As shown in Figure 1, described elasticity banding resetting-mechanism is a back-moving spring 28.Inorganic gel builder on mould bases 2 is only by a unit, and when promptly being made of one group of side template 5, bottom template 6, top template 7 and front and rear portions template 3,4, the two ends of this back-moving spring 28 are butted on respectively on mould bases 2 and the side template 5; When the inorganic gel builder on the mould bases 2 was made of a plurality of unit, these back-moving spring 28 parts were between mould bases 2 and side template 5, and its two ends are butted on respectively on mould bases 2 and the side plate 5; Another part is between sides adjacent template 5, and its two ends are butted on respectively between the adjacent biside plate 5.
With the matching used station machine of the present invention on, be provided with wedge shape demoulding slide block 33, these wedge shape demoulding slide block 33 front ends are little, the rear end is big.During the demoulding; the station machine inserts wedge shape demoulding slide block 33 and promotes in the groove 21 from small end; along with entering of wedge shape demoulding slide block 33 big ends; force pushing pin 20 to promote side template 5; side template 5 is under the effect of pushing pin 20; rotating shaft 26 outside rotating certain angle around its bottom; promptly separate with the inorganic gel formed product; further reduced the contact area of inorganic gel formed product and die cavity 8 inwalls in the knockout course; obviously reduce the suffered wearing and tearing in knockout course of die cavity 8 inwalls; after the demoulding finishes, take out wedge shape demoulding slide block 33, side template 5 automatically resets under the effect of elasticity banding resetting-mechanism.
Fig. 1 or two kinds of hoop-tight organizations shown in Figure 6 also can be arranged on the mould bases simultaneously.Before the demoulding, under the acting in conjunction of above-mentioned two kinds of hoop-tight organizations, side template 5, front and back ends template 3,4 closely are connected each other with bottom template 6, top template, to surround die cavity 8; During the demoulding; two kinds of mould emptiers are removed the constraint to side template 5 and front and back ends template 3,4; backed down side template 5, top template 7 and drawn back front and back end template 3,4 by pneumatic mechanism, this moment, the inorganic gel formed product only contacted with bottom template 6, and the demoulding is very convenient.
Claims (13)
1. automatic forming device for inorganic gelatinization material, it is characterized in that: it includes mould bases (2), mould bases (2) is provided with the inorganic gel builder, this inorganic gel builder includes front and back ends template (3,4), two side templates (5), bottom template (6) and is movably set in the top template (7) on mould bases (2) top, be connected to each other together by hoop-tight organization between described front and back ends template (3,4), two side templates (5), bottom template (6) and the top template (7), to form die cavity (8); Mould bases (2) is provided with the charging aperture (9) relative with top template (7).
2. automatic forming device for inorganic gelatinization material as claimed in claim 1, it is characterized in that top template (7) is movable like this being arranged on the mould bases: mould bases (2) is provided with and the corresponding upper module of charging aperture (8) (10), the top of top template (7) both sides is provided with slide plate (11), and slide plate (11) is provided with chute (12); Upper module (10) is provided with roller (13), and roller (13) is positioned at chute (12).
3. automatic forming device for inorganic gelatinization material as claimed in claim 2, it is characterized in that: described hoop-tight organization be mould bases (2) go up and two upper modules (10) between the position be provided with electromagnet (14), it be uniformly distributed in the inorganic gel builder around.
4. automatic forming device for inorganic gelatinization material as claimed in claim 1, it is characterized in that: described hoop-tight organization includes locking bed (22) and briquetting (23), locking bed (22) is fixed on the both sides of mould bases (2), one end of briquetting (23) passes locking bed (22) and is connected with horizontal voussoir (27), between briquetting (23) and the locking bed (22) back-moving spring (28) is installed; The bottom of the last item (29) that is connected with external impetus mechanism is fixed with the vertical voussoir (30) that matches with horizontal voussoir (27); Last item (29) is gone up intrinsic pressure ring (31), is set with back-moving spring (28) on the last item (29), and the one end is against on the briquetting (23), and the other end is against on the mould bases (2).
5. automatic forming device for inorganic gelatinization material as claimed in claim 2 is characterized in that: top template (7) is provided with charging hole (15) and material scraping plate (16).
6. automatic forming device for inorganic gelatinization material as claimed in claim 1 is characterized in that: the number of described inorganic gel builder is one or more.
7. automatic forming device for inorganic gelatinization material as claimed in claim 6 is characterized in that: a preceding Side Template (3) and/or back Side Template (4) surround a plurality of die cavitys (8) with many group side template (5), bottom template (6) and top templates (7).
8. automatic forming device for inorganic gelatinization material as claimed in claim 1 is characterized in that: Side Template (3) and/or back Side Template (4) are provided with core rod (17) before described.
9. automatic forming device for inorganic gelatinization material as claimed in claim 1 is characterized in that: described top template (7) bottom and/or bottom template (6) top are provided with core rod (32).
10. automatic forming device for inorganic gelatinization material as claimed in claim 1 is characterized in that: side template (5) is provided with seal (18).
11. as claim 2,3 or 5 described automatic forming device for inorganic gelatinization material, it is characterized in that: mould bases (2) bottom is provided with lower module (19), and side template (5) bottom is hinged with lower module (19); Side template (5) top is provided with pushing pin (20), and upper module (10) is provided with and promotes groove (21), and pushing pin (20) is positioned at and promotes groove (21); Between mould bases (2) and the side template (5), be provided with elasticity banding resetting-mechanism between side template (5) and the sides adjacent template (5).
12. automatic forming device for inorganic gelatinization material as claimed in claim 11, it is characterized in that: described elasticity banding resetting-mechanism is back-moving spring (28), the two ends of this back-moving spring (28) are butted on respectively on mould bases (2) and the side template (5), and are butted on respectively between adjacent two side templates (5).
13. automatic forming device for inorganic gelatinization material as claimed in claim 12, it is characterized in that side template (5) and lower module (19) are hinged like this: lower module (19) is provided with and the corresponding positioning seat of side template (5) (24), positioning seat (24) is provided with deep-slotted chip breaker (25), the all intrinsic rotating shaft (26) of two side templates (5) bottoms, this rotating shaft (26) is movable is positioned at deep-slotted chip breaker (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610095044A CN1907668B (en) | 2006-08-18 | 2006-08-18 | Automatic forming device for inorganic gelatinization material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610095044A CN1907668B (en) | 2006-08-18 | 2006-08-18 | Automatic forming device for inorganic gelatinization material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1907668A CN1907668A (en) | 2007-02-07 |
| CN1907668B true CN1907668B (en) | 2010-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200610095044A Expired - Fee Related CN1907668B (en) | 2006-08-18 | 2006-08-18 | Automatic forming device for inorganic gelatinization material |
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| Country | Link |
|---|---|
| CN (1) | CN1907668B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101804666B (en) * | 2010-04-08 | 2011-12-21 | 上海天锦机械有限公司 | Full-automatic quartered mold box |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2225941A5 (en) * | 1973-01-12 | 1974-11-08 | Voogd Cornelis De | Method of casting cylindrical concrete forms - has cylindrical former with vertically movable base and central core |
| CN2342965Y (en) * | 1998-10-19 | 1999-10-13 | 田炫宏 | Formwork set shaper for wallboard |
| CN2532964Y (en) * | 2002-04-05 | 2003-01-29 | 河南玛纳建筑模板有限公司 | Upper slot mortise forming device for using along with vertical form set |
| CN200942578Y (en) * | 2006-08-18 | 2007-09-05 | 邵海津 | Inorganic gelatinization material automatic forming device |
-
2006
- 2006-08-18 CN CN200610095044A patent/CN1907668B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2225941A5 (en) * | 1973-01-12 | 1974-11-08 | Voogd Cornelis De | Method of casting cylindrical concrete forms - has cylindrical former with vertically movable base and central core |
| CN2342965Y (en) * | 1998-10-19 | 1999-10-13 | 田炫宏 | Formwork set shaper for wallboard |
| CN2532964Y (en) * | 2002-04-05 | 2003-01-29 | 河南玛纳建筑模板有限公司 | Upper slot mortise forming device for using along with vertical form set |
| CN200942578Y (en) * | 2006-08-18 | 2007-09-05 | 邵海津 | Inorganic gelatinization material automatic forming device |
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| Publication number | Publication date |
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| CN1907668A (en) | 2007-02-07 |
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