A kind of fried ice cream production process and device
Technical field
The present invention relates to a kind of fried ice cream production process and device, relate in particular to a kind of fancy ice cream machine or section be used on the ice-cream machine the producing oil technology and device of fried ice cream of being applied to.
Background technology
The ice cream that we eat in the daily life, as ice lolly, ice cream etc., generally all be at first with water, sugar, milk powder, composition wiring solution-formings such as additive, then this solution is freezed in certain freezing equipment, make it become solid, make a kind of frozen confectionery product at last, the production technology of utilizing the fancy ice cream machine is as shown in Figure 1: at first, prepare burden, be about to water, sugar, milk powder, one-tenth such as additive are distributed into combination solution (step 11 '), then, this combination solution is carried out sterilization (step 12 '), the combination solution after the cooling sterilization (step 13 '), this solution that congeals (step 14 '), moulding, make solution be contained in the mould (step 15 '), freeze this solution (step 16 '), the demoulding also obtains the cold drink (step 17 ') of moulding, pack (step 18 ') again, obtain finished product (step 19 '); The production technology of utilizing the section ice-cream machine is as shown in Figure 2: at first, prepare burden, be about to water, sugar, milk powder, one-tenth such as additive are distributed into combination solution (step 11 '), then, this combination solution is carried out sterilization (step 12 '), combination solution after the cooling sterilization (step 13 '), this solution (step 14 ') congeals, be the solution extrusion molding (step 15 ') of semifluid shape after will congealing, the sclerosis of process freeze tunnel (step 16 '), the demoulding (step 17 ') also obtains the cold drink of moulding, packs (step 18 ') again, obtains finished product (step 19 ').
The ice cream that goes out with present explained hereafter, can't satisfy the demand that the consumer pursues the mouthfeel of continuous variation fully, and most ice cream only is freezing product, lacks novelty, can not allow the consumer scintillating, can't evoke consumer's trial test desire and desire to purchase the very first time.
Summary of the invention
A kind of fried ice cream production process provided by the invention and device can make the ice-cream outer material that coats as the crust shape, make the consumer feel delicious more.
In order to achieve the above object, the invention provides a kind of fried ice cream production process, it is applied on fancy ice cream machine or the section ice-cream machine, operates for the ice cream embryo of the demoulding, comprises following steps:
Step 1, apply heat insulation layered material at the skin of in type ice cream embryo;
Described heat insulation layered material is coconut oil, palm wet goods;
Described heat insulation layered material temperature remains on 30 ℃~50 ℃;
Step 2, at the outer cladding that applies of the ice cream embryo that is applying heat insulation layered material;
Described cladding is the liquid that is formed by material such as milk powder, flour, additive, leavening agent and water modulation;
Described cladding temperature remains on 0 ℃~20 ℃;
Step 3, the ice cream that will apply cladding immerse in the oil plant fried;
Described oil plant is palm oil, coconut oil, salad wet goods;
The oil temperature control is at 140 ℃~260 ℃;
The fried time was controlled at 3 seconds~20 seconds;
Step 4, enter cooling tunnel and cool off, prevent that inner ice cream from dissolving or softening;
Temperature in the cooling tunnel is controlled at-20 ℃~-40 ℃;
Step 5, pack;
Step 6, obtain finished product.
The present invention also provides a kind of device that is applicable to the fried ice cream that produces oil, and the heat insulation layered material dip coating apparatus, cladding dip coating apparatus, the deep-frying device that comprise a suspension apparatus and set gradually also comprise a cooling tunnel;
Described suspension apparatus comprises some clips, and the ice cream embryo is clamped;
Described heat insulation layered material dip coating apparatus comprises heat insulation layered material dip tank, first fluid level control device and the heat insulation layered material work nest of pipeline connection successively;
In the described heat insulation layered material dip tank heat insulation layered material is housed;
Described first fluid level control device also comprises first draw-off pump and first filter, first draw-off pump incessantly from heat insulation layered material work nest pump get thermal insulation layer and expect in the heat insulation layered material dip tank, keep the feed temperature in the heat insulation layered material dip tank consistent with the feed temperature in the heat insulation layered material work nest, when first fluid level control device detects liquid level in the heat insulation layered material dip tank and is higher than the value of setting, after then first fluid level control device is controlled the filtration of heat insulation layered material through first filter, be back in the heat insulation layered material work nest;
Described heat insulation layered material work nest also comprises the first temperature control heater, and this device heats the heat insulation layered material of laying in the heat insulation layered material work nest, and maintains the temperature at 30 ℃~50 ℃;
Described cladding dip coating apparatus comprises cladding dip tank, second fluid level control device and the cladding work nest of pipeline connection successively;
In the described cladding dip tank cladding is housed;
Described second fluid level control device also comprises second draw-off pump and second filter, second draw-off pump incessantly from the cladding work nest pump get cladding in the cladding dip tank, keep the feed temperature in the cladding dip tank consistent with the feed temperature in the cladding work nest, when second fluid level control device detects liquid level in the cladding dip tank and is higher than the value of setting, then after the filtration of second fluid level control device control cladding through second filter, be back in the cladding work nest;
Described cladding work nest also comprises the second temperature control heater, and this device heats the cladding of laying in the cladding work nest, and maintains the temperature at 0 ℃~20 ℃;
Described deep-frying device comprises fried groove, the 3rd fluid level control device and the oil plant work nest of pipeline connection successively;
In the described fried groove oil plant is housed;
Described the 3rd fluid level control device also comprises the 3rd draw-off pump and the 3rd filter, the 3rd draw-off pump incessantly from the oil plant work nest pump get cladding in fried groove, keep the feed temperature in the fried groove consistent with the feed temperature in the oil plant work nest, when the 3rd fluid level control device detects liquid level in the fried groove and is higher than the value of setting, then after the filtration of the 3rd fluid level control device control oil passing the 3rd filter, be back in the oil plant work nest;
Described oil plant work nest also comprises the 3rd temperature control heater, and this device heats the oil plant of laying in the oil plant work nest, and maintains the temperature at 140 ℃~260 ℃;
Temperature in the described cooling tunnel keeps-20 ℃~-40 ℃;
After the ice cream demoulding, the ice cream embryo of suspension apparatus after with the demoulding picks up, and immerses in the heat insulation layered material dip tank, after treating that embryo mould skin has coated heat insulation layered material, mention the ice cream embryo, continue to immerse the cladding dip tank, treat that embryo mould skin has coated cladding after, mention the ice cream embryo, immerse in the fried groove the fried operation of beginning, the fried time to be set completely after, mention ice cream, after entering the cooling tunnel cooling, the beginning packaging process.
A kind of fried ice cream production process provided by the invention and device can make the ice-cream outer material that coats as the crust shape, make the consumer feel delicious more.
Description of drawings
Fig. 1 is the method flow diagram that utilization fancy ice cream machine is produced cold drink in the background technology;
Fig. 2 is the method flow diagram that utilization section ice-cream machine is produced cold drink in the background technology;
Fig. 3 is a kind of fried ice cream production process flow chart provided by the invention;
Fig. 4 is a kind of plane plan structure schematic diagram that is applicable to the device of the fried ice cream that produces oil provided by the invention;
Fig. 5 utilizes the produce oil schematic diagram of fried ice cream of a kind of device that is applicable to the fried ice cream that produces oil provided by the invention.
The specific embodiment
Followingly specify a kind of better embodiment of the present invention according to Fig. 3~Fig. 5:
As shown in Figure 3, the invention provides a kind of fried ice cream production process, it is applied on fancy ice cream machine or the section ice-cream machine, operates for the ice cream embryo of the demoulding, comprises following steps:
Step 1, apply heat insulation layered material at the skin of in type ice cream embryo;
Described heat insulation layered material is coconut oil, palm wet goods;
Described heat insulation layered material temperature remains on 30 ℃~50 ℃;
Step 2, at the outer cladding that applies of the ice cream embryo that is applying heat insulation layered material;
Described cladding is the liquid that is formed by material such as milk powder, flour, additive, leavening agent and water modulation;
Described cladding temperature remains on 0 ℃~20 ℃;
Step 3, the ice cream that will apply cladding immerse in the oil plant fried;
Described oil plant is palm oil, coconut oil, salad wet goods;
The oil temperature control is at 140 ℃~260 ℃;
The fried time was controlled at 3 seconds~20 seconds;
Step 4, enter cooling tunnel and cool off, prevent that inner ice cream from dissolving or softening;
Temperature in the cooling tunnel is controlled at-20 ℃~-40 ℃;
Step 5, pack;
Step 6, obtain finished product.
As shown in Figure 4 and Figure 5, the present invention also provides a kind of device that is applicable to the fried ice cream that produces oil, and the heat insulation layered material dip coating apparatus, cladding dip coating apparatus, the deep-frying device that comprise a suspension apparatus 101 and set gradually also comprise a cooling tunnel 501;
Described suspension apparatus 101 comprises some clips 1011, and the ice cream embryo is clamped;
Described heat insulation layered material dip coating apparatus comprises heat insulation layered material dip tank 201, first fluid level control device 202 and the heat insulation layered material work nest 203 of pipeline connection successively;
In the described heat insulation layered material dip tank 201 heat insulation layered material is housed;
Described first fluid level control device 202 also comprises first draw-off pump 2021 and first filter 2022, first draw-off pump 2021 incessantly from heat insulation layered material work nest 203 pump get thermal insulation layer and expect in the heat insulation layered material dip tank 201, keep the feed temperature in the heat insulation layered material dip tank 201 consistent with the feed temperature in the heat insulation layered material work nest 203, when first fluid level control device 202 detects liquid level in the heat insulation layered material dip tank 201 and is higher than the value of setting, then after 202 filtrations of the heat insulation layered material of control of first fluid level control device, be back in the heat insulation layered material work nest 203 through first filter 2022;
Described heat insulation layered material work nest 203 also comprises the first temperature control heater 2031, and the heat insulation layered material of deposit heats in 2031 pairs of heat insulation layered material work nests 203 of this device, and maintains the temperature at 30 ℃~50 ℃;
Described cladding dip coating apparatus comprises cladding dip tank 301, second fluid level control device 302 and the cladding work nest 303 of pipeline connection successively;
In the described cladding dip tank 301 cladding is housed;
Described second fluid level control device 302 also comprises second draw-off pump 3021 and second filter 3022, second draw-off pump 3021 incessantly from cladding work nest 303 pump get cladding in cladding dip tank 301, keep the feed temperature in the cladding dip tank 301 consistent with the feed temperature in the cladding work nest 303, when second fluid level control device 302 detects liquid level in the cladding dip tank 301 and is higher than the value of setting, then after 302 filtrations of control cladding of second fluid level control device, be back in the cladding work nest 303 through second filter 3022;
Described cladding work nest 303 also comprises the second temperature control heater 3031, and this device heats the cladding of deposit in the cladding work nest 303, and maintains the temperature at 0 ℃~20 ℃;
Described deep-frying device comprises fried groove 401, the 3rd fluid level control device 402 and the oil plant work nest 403 of pipeline connection successively;
In the described fried groove 401 oil plant is housed;
Described the 3rd fluid level control device 402 also comprises the 3rd draw-off pump 4021 and the 3rd filter 4022, the 3rd draw-off pump 4021 incessantly from oil plant work nest 403 pump get cladding in fried groove 401, keep the feed temperature in the fried groove 401 consistent with the feed temperature in the oil plant work nest 403, when the 3rd fluid level control device 402 detects liquid level in the fried groove 401 and is higher than the value of setting, then after the filtration of the 3rd fluid level control device 402 control oil passings the 3rd filter 4022, be back in the oil plant work nest 403;
Described oil plant work nest 403 also comprises the 3rd temperature control heater 4031, and the oil plant of deposit heats in 4031 pairs of oil plant work nests 403 of this device, and maintains the temperature at 140 ℃~260 ℃;
Temperature in the described cooling tunnel 501 keeps-20 ℃~-40 ℃;
After the ice cream demoulding, suspension apparatus 101 picks up the ice cream embryo after the demoulding, immerses in the heat insulation layered material dip tank 201, after treating that embryo mould skin has coated heat insulation layered material, mention the ice cream embryo, continue to immerse cladding dip tank 301, treat that embryo mould skin has coated cladding after, mention the ice cream embryo, immerse in the fried groove 401 the fried operation of beginning, the fried time to be set completely after, mention ice cream, after entering cooling tunnel 501 coolings, the beginning packaging process.
A kind of fried ice cream production process provided by the invention and device can make the ice-cream outer material that coats as the crust shape, make the consumer feel delicious more.