CN1896709A - Method for gearbox testboard of wind-driven generator set - Google Patents

Method for gearbox testboard of wind-driven generator set Download PDF

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Publication number
CN1896709A
CN1896709A CN 200610021181 CN200610021181A CN1896709A CN 1896709 A CN1896709 A CN 1896709A CN 200610021181 CN200610021181 CN 200610021181 CN 200610021181 A CN200610021181 A CN 200610021181A CN 1896709 A CN1896709 A CN 1896709A
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China
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motor
power
load
control
gear case
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CN 200610021181
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Chinese (zh)
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CN100485344C (en
Inventor
张敏锐
胡蕴成
高原生
鲍勤光
王雁
郑谦
阮贵生
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DONGFANG STEAM TURBINE PLANT
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DONGFANG STEAM TURBINE PLANT
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Abstract

The invention discloses a method for the gear case test floor of the wind generating set. It includes the transmission agent, the control system and the testing system. The core of the invention is the transmission agent. It uses two electromotors which one is the asynchronism electromotor; the other is the dynamotor of the wind generating set. The transducer controls the speed of the electromotor and unloads the starting system to make the testing the gear cases have the load output and feedback the power. The electromotor gives the power to the testing system by the double entry and the single out gear case to control the load of the different power. It can adjust the load from no-load to light-load to heavy-load by adjusting the power of the double-fed motor and the double-fed dynamotor to test the performance of the tested gear case. The cost of the test floor has decreased greatly because it has saved the large power electromotor and the transducer.

Description

The method that is used for gearbox testboard of wind-driven generator set
Technical field
The present invention relates to a kind of method that is used for the wind-driven generator wheel-box test board, be applicable to the testing experiment of the gear case that the wind power generating set speedup is used.
Background technology
The similar blower fan gearbox testboard that uses both at home and abroad as shown in Figure 1, uses converter plant+heavy-duty motor+gear case scheme mostly at present.Its basic functional principle is to use big-power transducer to strengthen power Asynchronous Motor to carry out speed regulating control, simultaneously with motor M1 start-up system and carry out the control of rotating speed, moment of torsion, power, simulates the rotation of blade by deceleration gear case C1.With asynchronous generator G generating, carry out load regulation and Feedback of Power, to reduce the energy loss of whole test system, the performance of testing tested gear case C2.Its advantage is that the main circuit of system is simple and reliable, can carry out network control and electrical control, and test routine is simple, the efficient height, and pilot system stability is high, easy to operate.Its shortcoming is that the big-power transducer cost that matches with motor M1 is too high, has high input.The testing table cost of pressing its manufacturing is more than ten million yuan.
Summary of the invention
The objective of the invention is to overcome above-mentioned shortcoming of the prior art, design a kind of method that is used for gearbox testboard of wind-driven generator set that can reach test purpose equally and reduce cost significantly.
The objective of the invention is to realize: comprise kinematic train by following technical solution, control system, and test macro, core of the present invention is kinematic train, and its method is to use two motor, and one of them is an asynchronous motor, another is the generator of wind power generating set to be used as motor use, the use frequency converter is to asynchronous motor M1 No Load Start system and carry out rotating speed control, so can select the motor M1 of smaller power for use, system's rotating speed is brought up to more than 1000 rev/mins; Under a certain fixed rotating speed of asynchronous motor M1 control, after double-fed generator G generating, do not cut off the control of asynchronous motor M1, heighten the bearing power of double-fed generator G gradually, make tested gear case have load output and carry out Feedback of Power, the motor M2 in back goes into singly to go out the additional power of gear case to pilot system through two, realize the load control of different capacity, like this under a certain fixed rotating speed of asynchronous motor M1 control, regulate the power of doubly-fed motor M2 and double-fed generator G repeatedly, can realize from the zero load to the underloading load regulation of heavy duty, to test the performance of tested gear case.
Another preferred technical solution is: still adopt two motor, one of them is an asynchronous motor, another is the generator of wind power generating set to be used as motor use, use frequency converter that asynchronous motor M1 is carried out speed regulating control, asynchronous motor M1 wherein stretches transformation through twin shaft, overstriking simultaneously axle and diameter of shaft, to satisfy the requirement of test torque transmitting, so just, saved two in the scheme one and gone into singly to go out gear case, all the other methods are with scheme one.
Advantage of the present invention is: adopt the blower fan double-fed generator, only increase miniwatt asynchronous generator power system, high power motor and big-power transducer system have been saved, again because doubly-fed motor and double-fed generator and supporting electric machine control system thereof all use is the formal product of aerogenerator, when finishing the gear case test, also it is tested, guaranteed the quality and the reliability of product.In view of with the double-fed generator of wind power generating set as motor in the testing table and generator, but the client is given in direct marketing after test, so greatly reduce the construction cost of whole test platform.
Description of drawings
Fig. 1 is existing wind-driven generator group wheel box testing table synoptic diagram.
Fig. 2 is gearbox testboard of wind-driven generator set of the present invention (scheme a 1) synoptic diagram.
Fig. 3 is gearbox testboard of wind-driven generator set of the present invention (scheme a 2) synoptic diagram.
Fig. 4 is a kinematic train block diagram of the present invention.
Code name implication among the figure:
Among Fig. 1: M1--asynchronous ac motor C1--reduction gear box, be used for rotating speed is reduced, the rotating speed C2--of simulation blade is tested gear case, and C1 and C2 are not same model gear case G--blower fan double-fed generator
Among Fig. 2: the M1--asynchronous ac motor
M2--doubly-fed motor (the blower fan double-fed generator uses as motor)
Go into singly to go out gear case (single shaft is stretched to connect between the gear to be needed) for C--pair
The C1--reduction gear box is used for rotating speed is reduced, the rotating speed of simulation blade
C2--is tested gear case
G--blower fan double-fed generator
Speed setting controller-employing frequency converter, intelligent control handled easily, reliability height; Have network control interface, can realize network control.
Among Fig. 3: the M1--asynchronous ac motor
M2--doubly-fed motor (the blower fan double-fed generator uses as motor)
C1--alkali speed gear case is used for rotating speed is reduced, the rotating speed of simulation blade
C2--is tested gear case
G--blower fan double-fed generator
Speed setting controller-employing frequency converter, intelligent control handled easily, reliability height; Have network control interface, can realize network control.
Embodiment
Embodiment one: with reference to Fig. 2, comprise kinematic train, control system, and test macro, core of the present invention is kinematic train, its method is to use two motor, and one of them is asynchronous motor M1, and another is the generator of wind power generating set to be used as motor M2 use, use frequency converter that motor M1 is carried out speed regulating control, use motor M1 No Load Start system simultaneously,, system's rotating speed is brought up to more than 1000 rev/mins so can select the M1 of less power for use.Control under a certain fixed rotating speed at M1, after generator G generating, do not cut off the control of M1, heighten the bearing power of G gradually, make tested gear case C2 have load output and carry out Feedback of Power, motor M2 goes into singly to go out the additional power of gear case C to pilot system through two, realizes the load control of different capacity.Under a certain fixed rotating speed of M1 control, regulate the power of doubly-fed motor M2 and double-fed generator G repeatedly like this, can realize from the zero load to the underloading load regulation of heavy duty, to test the performance of tested gear case C2.Wherein M1 can not cut off, owing to the reason cut-out back system of power attenuation can't operate as normal.
Embodiment two: with reference to Fig. 3, still adopt two motor, one of them is asynchronous motor M1, another is the generator of wind power generating set to be used as motor M2 use, and uses frequency converter that asynchronous motor M1 is carried out speed regulating control, and asynchronous motor wherein is to stretch transformation through twin shaft, overstriking simultaneously axle and diameter of shaft, to satisfy the requirement of test torque transmitting, so just to have saved and pair gone into singly to go out gear case in the scheme one, all the other methods are with embodiment one.
Embodiment one and two excellence be relatively: its common advantage is that M2 adopts the blower fan double-fed generator, because M2 provides free parts for the user, then they only only increase miniwatt M1 power system, have saved big-power transducer and high power motor system, also greatly reduce investment; Can carry out network control and electrical equipment control, test routine is simple, the efficient height.Its common shortcoming is that three motors (containing a generator) are united adjusting, has certain difficulty, regulates badly, very easily causes the whole test system to overturn.This may be a challenge greatly to the construction companies that does not have high-power commissioning experience.The shortcoming of concrete scheme is: embodiment one scheme need add twoly to go into singly to go out gear case, and has increased the loss of system; Embodiment two schemes need need overstriking to motor M1 transmission shaft and do twin shaft and stretch.But scheme one and scheme two do not have the difference of essence: unique difference is because the motor M1 that uses in the scheme two stretches transformation through twin shaft, overstriking simultaneously axle and diameter of shaft, to satisfy the requirement of pilot system torque transmitting, thereby saved two in the scheme one and gone into singly to go out gear case, so not only reduced cost, the loss and the system maintenance cost of system have been reduced simultaneously, so scheme two is better than scheme one.
The kinematic train explanation, with reference to Fig. 4, when experimental bench system started, the electric power that uses municipal electrical network to provide through transformer was started by the Frequency Converter Control asynchronous motor, promptly uses asynchronous motor No Load Start system.Under a certain fixed rotating speed of Induction Motor Control, after the double-fed generator generating, do not cut off the control of asynchronous motor, progressively heighten the bearing power of double-fed generator, make tested gear case that load output be arranged, doubly-fed motor replenishes power and gives pilot system, carries out Feedback of Power, realizes the load control of different capacity.Under a certain fixed rotating speed of Induction Motor Control, regulate the power of doubly-fed motor and double-fed generator repeatedly like this, can realize from the zero load to the underloading load regulation of heavy duty, to test the performance of tested gear case.
Carry out the corresponding signal test by computer control system in system, supervisory control desk is finished the coordination control of electrical system and is switched.Being subjected to electric switch cabinet, substation transformer, allotting cabinet, dragging frequency converter in the kinematic train, dragging motor M1, dragging motor M2 and load motor G, M2 double feedback electric engine and and G double-fed generator switch board, mechanical fastener, operating console division as follows:
Be subjected to the electric switch cabinet, responsible pilot system is connected with utility network.High-voltage switch gear, fuse constant power electrical equipment and protective device thereof are housed in the switch cubicle.Utilize the break-make of its control system power supply, when faults such as circuit transships, short circuit, phase shortage, under-voltage and ground connection, can protect automatically, can control and protect the normal operation and the safety of electric equipment effectively.Be applicable to that frequency exchanges 50Hz, maximum working voltage is to 10kV, maximum working capacity to the distribution system of 1000kVA, as electric distribution, the usefulness of the electric energy conversion assignments of controller switching equipments such as Motor Control and illumination.Concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
The purpose that substation transformer, inlet wire are provided with a transformer is on the one hand pilot system and public electric wire net system to be kept apart, and its output has one group of coil on the other hand, and working with the rectifier R of back provides direct current stably.Concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
Power distribution cabinet is equipped with disconnect, molten electrical equipment constant power electrical equipment and protective device in its switch cubicle.Allot cabinet and be applicable to interchange 50Hz, as electric distribution, the usefulness of the electric energy conversion assignments of controller switching equipments such as Motor Control and illumination.Power distribution cabinet is made up of electric distribution center (PC) cabinet and motor control center (MCC) two parts.Rated frequency (Hz): 50, concrete parameter is determined by the user.The cabinet of power distribution cabinet adopts self-supporting structure, uses 8MF shaped steel local welding and bolt to assemble.Power distribution cabinet takes into full account cabinet heat dissipation problem in service, and two ends are equipped with the heat radiation slotted eye of varying number about cabinet, makes the cabinet of sealing form a natural ventilation road, reaches the purpose of heat radiation.The cabinet top cover is dismantled and assembled when needed, is convenient to on-the-spot main bus-bar adjustment, and being connected of convenient enterprising outlet and cable testing bridge.The cabinet door adopts mountain type rubber to mould bar, has both prevented and the cabinet direct collision, also improves the degree of protection of door.Concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
Drag frequency converter, its core component is import, and it is mainly used in industrial-frequency alternating current is converted to frequency, the adjustable alternating current of voltage, drives rotating speed or the torque operation of drive motor by system's regulation.The principle of work of this frequency converter is: obtain three-phase electric energy from transformer time limit, through rectifier R, three-phase alternating current is transformed into direct current; Direct current energy supports the filtering circuit that capacitor is formed through high-capacity direct current reactor and high capacity, and direct current is become highly stable high-capacity direct current; Direct current enters inversion circuit, is reverse into all adjustable three-phase alternating current of voltage and frequency, drives threephase asynchronous and rotates, and electric energy is converted to mechanical energy, drags tested load.Concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
Dragging motor M1 is common frequency conversion asynchronous motor.Require motor to have twin shaft to stretch thickened shaft (both-end transmission, diameter is the same), can bear the torsional moment of testing requirements, carry speed pickup; 120 or 200 pulse/commentaries on classics.Concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
Dragging motor M2 and load motor G are the same model doubly-fed motor.Concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
M2 double feedback electric engine and G double-fed generator switch board, concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
Mechanical fastener has high speed speed probe support, low speed torque speed probe support, gear case and sensor mounting flange, motor and gear case mounting flange or the like.
Operating console, main control microcomputer and part electric controling element and the instrument of placing.Its design will be convenient to operator on duty's operation.Concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
Also comprise control system, the control of system work process under test macro and the different tests operating mode, existing division is as follows:
Control system, control system for reference are divided into electrical control and network control two cover systems, and two cover systems can work alone and be standby each other.Default preferentially adopts network control.
Control system running environment condition: environment temperature :-5 ℃-+35 ℃
Relative humidity:<80%
Power supply: alternating current 220V ± 10%; 50Hz.
Electric control system is to carry out regulating and controlling and demonstration by button, knob, instrument and pilot lamp, and the startup, operation and the shutdown that realize motor are to meet the requirements of operating condition of test.
This control section is divided into the automatically controlled part of several branches:
1# divides automatically controlled part: realize that mainly M1 drags the control of frequency converter.
2# divides automatically controlled part: realize that mainly M2 loads the control of double-fed generator.
3# divides automatically controlled part: mainly realize the control of G load double-fed generator.
Concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
Network control system is realized all master control electrical apparatus controls, the setting of operational factor, startup, operation and the shutdown that the optional test program implementation comes each unit of realization system by the control microcomputer.
Concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
Test macro, tested device can manually electrical controls under test macro monitoring, also can work out, edit, revise test condition and running program on computers and automatic network control.Test macro can be realized input speed, moment of torsion, power according to the operation of the Automatic Program that weaves, and output speed, moment of torsion, power, and the measurement of temperature, pressure calculate mechanical efficiency; Automatic data collection is realized the function by setting-up time record raw data and real-time video data and curve, real-time curve playback (time can be set).
Concrete model and electrical technology parameter are as the criterion according to the actual conditions predetermined parameter with the user.
The control of system work process under the different tests operating mode after this testing table is built and finished, can be carried out no-load test, load test and the bulk trial of high power gearbox.System also can test other Large-power Driving System after improving.
Now the bulk trial to no-load test, load test and the gear case of gear case is described respectively:
The no-load test of gear case, under the no-load test operating mode, system relies on the M1 dragging motor that system's stabilization of speed is tested under the rotating speed that needs at one fully; Load G and dragging motor M2 be injecting power not, and this test can testing gears case following parameters: the oil temperature of gear case; The unloaded noise of gear case; The cleanliness of gear case; Gear case vibration situation.Under automatically controlled mode, the control desk switch is gone to automatically controlled mode; To drag the inverter converts switch and switch under the automatically controlled mode, and drag frequency converter and move independently speed closed loop program; Adjusting drags the increase of frequency converter knob or reduces rotating speed, and gear case is operated in to be needed under the rotating speed, can carry out no-load test.Under the network control mode, the control desk switch is gone to the network control mode; To drag the inverter converts switch and switch to the network control mode, on touch display screen, press corresponding interface button, and can make kinematic train under computer program control, finish the no-load test of blower fan gear case automatically.
The load test of gear case, under the load test operating mode, system relies on the M1 dragging motor that system's stabilization of speed is tested under the rotating speed that needs at one; Load G and dragging motor M2 be the follow procedure injecting power successively, finishes the requirement of test routine.This test can testing gears case following parameters: the oil temperature of gear case; The load noise of gear case; The efficient of gear case; The cleanliness of gear case; Gear case vibration situation; The gear case operate as normal life-span; Lubricated temperature and monitoring.Under automatically controlled mode, the control desk switch is gone to automatically controlled mode; To drag the inverter converts switch and switch under the automatically controlled mode, and drag frequency converter and move independently speed closed loop program, M1 provides the system loss torque; Generator G controller is set under the power control mode, and generator G provides system needed whole load torques; Motor M2 is set under the power control mode, and motor M2 provides system needed part power torque; Adjusting drags the increase of frequency converter knob or reduces rotating speed, and gear case is operated in to be needed under the rotating speed, can carry out load test.Regulate the increase of G engine controller knob or reduce load torque, gear case is operated under underloading, nominal load or the overload.Under the network control mode, the control desk switch is gone to the network control mode; On touch display screen, press corresponding interface button, can make kinematic train under computer program control, finish the various load transmission tests of reductor automatically, such as adding off-load, dragging motor and the startup of load motor follow procedure automatically or stopping or the like.
The bulk trial of gear case is the key content of selective system no-load test and system load test, save time, energy-conservation, check out the gear case performance efficiently; Judge whether gear case is qualified.Imitative no-load test of the batch process course of work of gear case and load test content.Concrete pilot project and test event are determined according to actual conditions by the user.
The above equipment is common apparatus, and test procedure also is a general step.

Claims (2)

1. method that is used for gearbox testboard of wind-driven generator set, comprise kinematic train, control system, and test macro, its method is: use two motor, one of them is asynchronous motor (M1), another is the generator of wind power generating set to be used as motor (M2) use, use frequency converter that motor (M1) is carried out speed regulating control, No Load Start system simultaneously, so can select (M1) of less power for use, system's rotating speed is brought up to more than 1000 rev/mins, under a certain fixed rotating speed of (M1) control, after generator (G) generating, do not cut off the control of (M1), heighten the bearing power of (G) gradually, make tested gear case (C2) have load output and carry out Feedback of Power, motor (M2) goes into singly to go out the additional power of gear case (C) to pilot system through two, realize the load control of different capacity, under a certain fixed rotating speed of (M1) control, regulate the power of doubly-fed motor (M2) and double-fed generator (G) repeatedly like this, can realize from the zero load to the underloading load regulation of heavy duty, to test the performance of tested gear case (C2), wherein (M1) can not cut off, owing to the reason cut-out back system of power attenuation can't operate as normal.
2. the method that is used for gearbox testboard of wind-driven generator set according to claim 1, its method is: still adopt two motor, one of them is asynchronous motor (M1), another is the generator of wind power generating set to be used as motor (M2) use, use frequency converter that asynchronous motor (M1) is carried out speed regulating control, asynchronous motor wherein (M1) is to stretch transformation through twin shaft, overstriking simultaneously axle and diameter of shaft, to satisfy the requirement of test torque transmitting.
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CN101685139B (en) * 2008-09-27 2011-09-28 上海万德风力发电股份有限公司 Simulation test system of large directly driven permanent magnet wind generating set
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US9915585B2 (en) 2011-03-11 2018-03-13 Hexagon Technology Center Gmbh Wear-monitoring of a gearbox in a power station
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CN102353534A (en) * 2011-06-29 2012-02-15 西安交通大学 Fault simulation experiment table for step-up drive system of wind-driven generator set
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Assignee: Tianjin Dongqi Wind Turbine Blade Engineering Co., Ltd.

Assignor: Dongfang Turbine Co., Ltd., Dongfang Electric Group

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Denomination of invention: Method for gearbox testboard of wind-driven generator set

Granted publication date: 20090506

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Open date: 20070117

Record date: 20100909