Summary of the invention
The purpose of this invention is to provide a kind of pile hydraulic expanding engineering vehicle of castinplace pile frictional resistance, cast-in-place pile type and job practices of optimizing frictional resistance that produce of improving, be applicable to the pile foundation engineering of highrise building and bridge, high efficiency, construction cost is low, equipment mobility is good, and job area is wide.
The pile hydraulic expanding engineering vehicle of castinplace pile of the present invention, comprise automobile chassis, crane, pile hydraulic expanding machine, pile hydraulic expanding machine digital readout system, it is characterized in that: cylindrical pile hydraulic expanding machine is by the horizontal crane arm below that places between driver's cabin and the crane pulpit of dress holding clamp and the pile spreader bottom steady pin that crouches, and the hydraulic power unit of pile hydraulic expanding machine, high-pressure oil passage, electrical power control cabinet and telescopic digital display control room all are installed on the car body.The optimization friction resistance bored-concrete pile type that described pile spreader is made is characterized in that having on the pile body of cylindrical stake periphery the paired rectangle stake of protrusion to bore, and distributes perpendicular to axle center, radial level.Adopt the job practices of this engineering truck: the pile hydraulic expanding machine is vertically hung in the castinplace pile boring by crane, provide hydraulic thrust by hydraulic power unit, all of pile spreader expand the stake awl and begin bottom soil layer is on every side applied horizontal extruding force from stake boring simultaneously, the extruding progress is presented at digital display control room and printable report in real time, obtain behind the above-mentioned castinplace pile pass height by crane lifting one pile spreader body, repeat above-mentioned squeeze job, after full hole depth was finished, car body delivered to next position, hole.
The present invention is construction work, and particularly a kind of new stake type, new construction equipment and job practices have been expanded in the construction of speedway bridge pile foundation.Its advantage applies exists:
1, filling pile construction equipment of the present invention is combined with vehicle, all devices is assemblied on the power car, make every work reach function synergic, freight and preparation of construction time have been reduced, not only construction equipment can be saved material 40-45% for underground pile body, save the lifting appliance that aims at this equipment shipment, operation for the job site simultaneously, or saved special transport vehicle, saved construction investment 30%-40%.
2, the chassis of adopting high-powered car is adapted to the needs of field work as vehicle, is adapted to the job site condition of speedway bridge pile foundation engineering.Rotating disk and arm of derrick can guarantee that vertical lift and level turn to for 360 ° the pile hydraulic expanding machine neatly at work, the high-pressure oil passage that the oil cylinder of pile hydraulic expanding machine connects is controlled the lifting folding and unfolding with the hoist engine cylinder, can guarantee that the pile hydraulic expanding machine lifting of playing with crane is synchronous.
3, the priming concrete pile hole through the optimization frictional resistance that this construction equipment and method obtain is not only to have increased many radially male ports around cylindrical boring, increased the surface area on the stake whole body, and the raising pile body frictional resistance, the more important thing is that the projection surrounding soil crossed by radial compression and improve compactness, thereby the frictional resistance at this position is improved significantly.
4, the concrete pile body that obtains with the present invention contrasts the frictional resistance index as calculated and is higher than common stake 45-55%, therefore the frictional resistance by this type calculates, promptly satisfied requirement for bearing capacity, material, construction cost reduction have been saved again, reach the construction owner and reduce investment outlay, the purpose of profit improves in construction enterprises.
The specific embodiment
Bored-concrete pile hydraulic expanding engineering vehicle, include truck chassis, crane, the pile hydraulic expanding machine, pile hydraulic expanding machine digital readout system, see Fig. 1,2: it is characterized in that: cylindrical pile hydraulic expanding machine 6a, 6b is by below dress holding clamp 7 for sleeping on the car body chassis 3 and the pile spreader bottom fixed mount 18 horizontal crane arms 10 that place between automobile cab 9 and the craneman's house 12, pile hydraulic expanding machine high-pressure oil passage 11 and oil circuit road wheel 8 are placed in crane arm 10 tops, and establish oil circuit lifting pulley 4 and crane lifting pulley 5 at the arm of derrick front end, be provided with crane arm landing support cylinder 13 in both sides, crane arm rear portion, the hoist engine 14 of crane, high-pressure oil pipe lifting elevator cylinder 15, hydraulic power unit 16; Pile hydraulic expanding machine 6a, 6b both sides are established electrical power control cabinet 1 and telescopic digital display Photocopy Room 2 respectively on the car body.Symmetry is established horizontal vertical hydraulic pressure and is supported 17 under the car body.The user mode of this bored-concrete pile hydraulic expanding engineering vehicle is seen Fig. 3, comprises that pile spreader 6a, the 6b in ground upper body and the underground hole is total to two parts, and crane arm 10 is by wire rope 19 and high-pressure oil passage together 11 lifting pile spreader 6a, 6b.
The pile hydraulic expanding machine 6a that two-way expansion stake awl is arranged, see Fig. 4: it is characterized in that fixedly the steel frame 611a cross section of two-way cylinder cylindrical shell 608 is square, the upper and lower end of steel frame 611a and flange 602 welderings are one, 602 side weeks of flange are established bolt hole, it is flange 602 sides of one that outer casing 612 is fixed on steel frame 611a by bolt 603, has size to be a bit larger tham the horizontal hole of expanding stake awl 607 outer rims on the cylindrical wall of outer casing 612.More piece steel frame 611a is connected with bolt 603 by flange 602 with outer casing and prolongs into pile spreader body 6a; The center of a plurality of steel frame 611a flatly be equipped with respectively oil cylinder cylindrical shell 608, perpendicular to steel frame 611a axially, two-way piston rod 617 relative 180 ° of ground are installed in the oil cylinder cylindrical shell 608, and oil cylinder cylindrical shell 608 usefulness bolts 603 laterally are fixed in the steel frame 611a; Piston rod 617 installed expand stake awl 607, fixing with hold-doun nut 609, make and expand stake awl 607 outside in the hole of casing 612, see Fig. 9 .1.
The pile spreader 6b of unidirectional hydraulic jack is arranged, see Fig. 5: the steel frame 611b cross section that it is characterized in that fixing unidirectional oil cylinder 615 is
Shape with unidirectional oil cylinder 615 amesiality fixing; More piece steel frame 611b connects prolongation and is combined into the pile spreader body.
No matter pile hydraulic expanding machine 6a, the 6b of two-way or unidirectional oil cylinder, wherein the high pressure oil nozzle of each two-way cylinder 608 or unidirectional oil cylinder 615 all is located at by high-pressure oil pipe 610 connections and becomes a high-pressure oil passage import 605, high-pressure oil passage outlet 606 after pile spreader 6a, 6b lift by crane the high-pressure oil passage flow divider of holding 604, and is connected through the fuel tank 701 of hydraulic power unit 16 on swivel joint on high-pressure oil pipe 610 and the hoist engine 15 716 and the car body.The hydraulic power unit 16 of the tailstock communicates; Answer back 606 usefulness flanges 602, bolt 603 of oil circuit import 605, oil circuit combined with outer casing 612 and be enclosed in lifting end, hang a device 601 above the flange 602, there is base 613 outer casing 612 lower ends, and there is level transportation steady pin 614 in its outside.Also have, the transmission line and the direct current supply line of two-way cylinder 608 or unidirectional oil cylinder 615 upper sensors are all passed by through hole 621 by same cable 622, and converge joint 710 through cable and introduce in the digital display control room 2 in the lifting end.
Hydraulic power unit and pile spreader bidirectional hydraulic expand the oil circuit setting of stake group 717a: see Fig. 7 .1: it is characterized in that two pistons 616 in opposite directions 180 ° be contained in the oil cylinder cylindrical shell 608, bidirectional piston bar 617 is equipped with expansion stake awl 607 separately, and a plurality of such oil cylinders are a pile spreader oil cylinder group 717a; Hydraulic power unit 16 has motor 714 to connect plunger displacement pump 706, establishes content gauge 702, air filter 703, cooler 704 in the hydraulic power unit 16; Establish oil filter 705, one way valve 708, oil return cleaner 713 in the high-pressure oil passage 11; Swivel joint 716 places also are provided with pressure measuring tie-in 711, electro hydraulic valve 712 and pressure meter 709.Also be equipped with the circuit of monitoring, Displaying Meter, electrically-controlled valve in the hydraulic power unit 16, all link to each other with control system center P LC in the computer.
The oil circuit setting of hydraulic power unit 16 and the unidirectional pile hydraulic expanding awl of pile spreader oil cylinder: see Fig. 7 .2: it is characterized in that the oil cylinder group 717b that pile spreader 6b has a plurality of unidirectional pile hydraulic expandings awls to constitute, an oil-in of each oil cylinder 619, an oil-out 620 all are connected with high-pressure oil pipe 610.The oil circuit remainder is provided with identical with the oil circuit that above-mentioned pile spreader 6a bidirectional hydraulic expands stake group 717a.
The two-way cylinder structure of pile hydraulic expanding machine 6a: see Fig. 9 .1: oil cylinder is a cylindrical shell, the two ends of two-way cylinder cylindrical shell 608 have flange 602 fixing, it is oil-out 620 that radial direction through hole is arranged on the barrel wall, oil cylinder cylindrical shell 608 middle part inwalls have one boss to constitute the obstruct band that prevents that piston from bumping against, boss and cylindrical shell are one, its internal diameter is a bit larger tham piston 616 diameters, and establishes oil-in 619 on the oil cylinder radial wall in the middle of the boss, and there is oil-out 620 oil cylinder cylindrical shell 608 both sides; Two-piston 616 ends are all established displacement transducer 623, the turnover before expanding stake awl 607 and piston rod 617 binding sites of the piston 616 and piston rod 617 centers of circle, piston rod 617 radial direction through hole is a radial hole for 90 °, flange 602 also has radial direction through hole 621, and the flange 603 that connects steel frame 611a and outer casing 612 also all has axial transmission line through hole.The sense line of displacement transducer 623 and direct current supply line are passed by through hole 621 in same cable 622, converge joint 710 through the cable that lifting is held and introduce among the control system PLC in digital display control rooms 2.
The pile hydraulic expanding machine that unidirectional hydraulic jack is arranged: its unidirectional oil cylinder 615 structures are seen Fig. 9 .2: oil cylinder is a cylindrical shell, a built-in piston 616, a piston rod 617, piston 616 ends are established displacement transducer 623, and the setting of transmission line is described identical with above-mentioned two-way cylinder Fig. 9 .1; The steel frame 611b of fixing unidirectional oil cylinder is a shape, and unidirectional oil cylinder 615 is fixing at the steel frame middle part; More piece steel frame 611b connects prolongation, and is fixed into pile spreader body 6b with outer casing 612.
The structure of the unidirectional oil cylinder of pile hydraulic expanding machine: see Fig. 9 .2: comprise a piston rod 617, the oil cylinder cylindrical shell 615 that it is characterized in that single piston rod is pot type piston cylinder bodies, two through holes are arranged on its barrel, be respectively oil-in 619, oil-out 620, connect oil pipe 610 and connect oil-in 605 and the oil return opening 606 that lifting is held respectively by flow divider 604.In opposite directions piston 616 ends are provided with displacement transducer 623 respectively in the oil cylinder cylindrical shell 615, all there is through hole 621 in the piston 616 and piston rod 617 centers of circle, through hole and before expanding stake awl 607 and piston rod 617 binding sites turnover be radial hole for 90 °, the flange 602 that connects steel frame 611 and outer casing 612 also all has the through hole 621 of axial transmission line.The transmission line of sensor 623 and direct current supply line pass in by through hole 621 in same cable 622, introduce among the control system PLC in digital display control room 2.
The control system of pile hydraulic expanding engineering vehicle, see Fig. 8: the operation procedure programming is located in the computer, the job state of pile spreader handled by digital display technique can in the computer in digital display control room 2, see and with the work data retrieval or by printer prints, this all is that prior art can realize.The signal external power supply is communicated with among Fig. 8, starting device enters SBR, and the circuit of the control program PLC in the digital display control room 2, computer screen, printer, hoist engine, hydraulic power unit etc. all enters working preparation state simultaneously; External power supply also provides D.C. regulated power supply to the displacement transducer on the oil cylinder; The change-over circuit, digital processing unit etc. of the control program PLC of connection are sent in sensor output through the analog-converted input module.Control program PLC sends instruction to oil cylinder and motor.
The pile hydraulic expanding machine specification of two-way cylinder is applicable to the above filling pile construction of stake footpath 1000mm.The pile hydraulic expanding machine of unidirectional oil cylinder is applicable to the castinplace pile in hole diameter 500-1000mm stake footpath, so the castinplace pile frictional resistance that pile spreader of the present invention can satisfy in worker China Democratic National Construction Association and the highway engineering is substantially optimized construction requirement.
Optimize the cast-in-place pile type of frictional resistance: at castinplace pile the rectangle stake awl that protrudes from a periphery is arranged on one's body, the paired stake awl a that is symmetrically distributed perpendicular to axle center, radial level, and the rectangle conical surface makes is cuboid stake type 20a, shown in Fig. 6 .1; Perhaps paired stake awl can also be radially staggered, asymmetric, and the stake awl 20b that axially is symmetrically distributed, shown in 6.2, what formed stake awl b also can the side's of being bodily form.Can also expand the edge of stake cone and make circle according to soil layer construction or Technology Need, the stake type that is squeezed into just is perpendicular to the column type of staking out.This is to select pile spreader for use according to the size of boring, and the castinplace pile in big footpath will be with the pile spreader of two-way cylinder, and the castinplace pile of small-bore is with the pile spreader of unidirectional oil cylinder.
Optimize the job practices of the cast-in-place pile type of frictional resistance, there is road, place and the space that allows the operation of this engineering truck the job site, after finishing pile foundation boring operation preparation, allow this car sail the job site into, it is characterized in that: the forward and backward hydraulic levels of 1, adjusting construction equipment supports 16, makes car body be in level; 2, connect electrical source of power, boom is erected, the pile hydraulic expanding machine is vertically hung in the castinplace pile boring; 3, in conjunction with order shown in the figure lower label 1-6 among Fig. 3: with hole, pile spreader 6 displacement pile position bottom: electric cranking hydraulic power unit 16, the hydraulic oil thrust that hydraulic power unit produces make oil cylinder 608 or 615 and all expand stake awl 607 and simultaneously the soil layer around the boring implemented horizontal squeeze job, the process of radially extending when all expand stake awl 607 is transmitted and is converted to data and mimic diagram in real time by separately sensor and is presented on the display screen in the digital display control room 2, and can be reported by printer prints simultaneously; 4, monitor desired reaming hole radial shape in real time, to the compacted ream operation of optimization frictional resistance of finishing a pile spreader height degree; After the operation perpendicular to the soil body of position, hole by the rectangular hole of compacted reality, guaranteeing that concrete pours into the back and forms the type of stake shown in Fig. 6 .1, Fig. 6 .2 pile hydraulic expanding awl is resetted, and satisfy the vertical-lift requirement; 5, go out the height of a pile hydraulic expanding fuselage with crane lifting, oil pipe lifting elevator cylinder is followed and is regained the part high-pressure oil pipe simultaneously, implements the operation of next joint; 6, crane subjob again rises to last active section with pile spreader, expands the stake awl hole week soil layer is implemented squeeze job; 7, pile hydraulic expanding machine and boom are put back to horizontal travel position, regain hydraulic pressure and support; 8, the operation in next stake hole is carried out in construction equipment displacement.
Adopt this expansion stake engineering truck and obtained to optimize the cast-in-place pile type of frictional resistance by the inventive method construction, see 3 among Fig. 3: the process of then carrying out cast-in-place concrete pile by the conventional operation of castinplace pile, soil layer through extruding is closely knit, the surface area of pile body has increased 45-50%, the corresponding thereupon raising of frictional resistance, thus reached the purpose that improves bearing capacity of single pile.