CN1895781A - Preparation of multi-component titanium-based catalyst carrier - Google Patents

Preparation of multi-component titanium-based catalyst carrier Download PDF

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Publication number
CN1895781A
CN1895781A CN 200510046863 CN200510046863A CN1895781A CN 1895781 A CN1895781 A CN 1895781A CN 200510046863 CN200510046863 CN 200510046863 CN 200510046863 A CN200510046863 A CN 200510046863A CN 1895781 A CN1895781 A CN 1895781A
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carrier
rare earth
zirconium
preparation
catalyst carrier
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CN100460070C (en
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闫海生
刘博�
李利敏
董振海
喻为福
孙延辉
旋咏梅
刘冬雪
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Shenyang Research Institute of Chemical Industry Co Ltd
Sinochem Corp
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Shenyang Research Institute of Chemical Industry Co Ltd
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Abstract

A process for preparing a multi-element carrier of Ti-base catalyst includes such steps as providing TiO2, proportionally adding Zr and/or RE, pore forming agent and adhesive, grinding while mixing, extruding to become strip, drying, cutting to become particles, and calcining. It has high stability, mechanical strength and O2-bearing power.

Description

A kind of preparation of multi-component titanium-based catalyst carrier
Technical field
The invention belongs to the catalyst carrier preparation field.Relate to a kind of many components titanium-based catalyst carrier preparation method specifically.
Background technology
Various industrial wastewaters contain the toxic pollutant that the simple biological method based on active sludge treatment is difficult to remove usually.Therefore, adopt chemically treated method to handle the organic wastewater of difficult degradation usually.Wherein, use the wet oxidation process of solid catalyst (, CWO), to enjoy people to attract attention in recent years because the purification of waste water ability is strong and superiority economically hereinafter to be referred as catalytic wet air oxidation.Adopting the CWO method to handle high concentrated organic wastewater, be described as second generation water technology, is a frontier of present environmental protection water treatment development.
CWO is handled high concentration, organic wastewater with difficult degradation thereby carries out under high temperature, high pressure, strong hydrothermal system condition, and majority is to carry out in the fixed bed reactors of Continuous Flow.Used catalyst is a heterogeneous catalysis, and active catalytic components wherein or material load are on metal oxide inertia or resistant to elevated temperatures.
The heterogeneous catalyst carrier granular that is applicable to fixed bed generally should satisfy following requirement at least: 1. compression strength height, abrasion resistance properties are good, with catalyst granules fragmentation, the efflorescence that prevents to cause in transportation, the beds filling process, course of reaction at catalyst, thereby cause beds to stop up; 2. the carrier composition keeps stable in course of reaction, with the problems of avoiding running off and being caused owing to carrier component such as catalyst efflorescence, obstruction reactor bed and active constituent loss.And the catalyst carrier that adopts at present, mainly be aluminium matter and siliceous, because these catalyst carriers intensity under high temperature, high pressure, strong hydrothermal, acid-base condition is not high, endurance quality is poor, is prone to support strength reduction, efflorescence, dissolution phenomena in the application process, thereby cause reaction tube to stop up.
With the catalyst of titanium dioxide, show excellent hydrothermal stability and excellent anti-poisoning capability usually as carrier.Since in the high-concentration hardly-degradable waste water processing procedure, the treatment conditions harshness, species complexity in the waste water, thereby titanium dioxide demonstrates unique advantage.US 5,192, and 452 provide a kind of Ti-Zr bicomponent catalyst preparing carriers method, are raw material with titanyl sulfate, basic zirconium chloride, prepare titanium-zirconium complex carrier by coprecipitation method.This carrier can obtain titanium-zirconium-cerium complex carrier by the dipping cerous nitrate.Owing to the adding of zirconium, rare-earth element cerium, can improve the compression strength of carrier, can also improve the oxygen storage capacity of catalyst carrier, thereby help improving the catalytic oxidation performance of catalyst.But, preparing carrier according to above-mentioned coprecipitation method, that material purity requires is high, manufacturing cycle is long, preparation process is complicated, preparation expense height, production efficiency are low.
Summary of the invention
The present invention aims to provide the high strength preparation of multi-component titanium-based catalyst carrier that a kind of preparation cost is low, simple for process, manufacturing cycle is short, production efficiency is high.
Technical scheme provided by the invention is as follows:
The present invention includes a kind of preparation of multi-component titanium-based catalyst carrier, operate according to following steps:
A. be benchmark with the first carrier component titanium dioxide, the mixture that adds zirconium, rare earth or the zirconium of 5-50% by weight and rare earth is as second carrier component, the pore creating material of 2-10% and the binding agent of 40-80%, grind be mixed even;
B. adopt the machine-shaping of extruded moulding method and be dried to constant weight, pelletizing;
C. under 500-900 ℃ of high temperature, obtained carrier granular in roasting 4-10 hour.
The described first carrier component titanium dioxide can be selected from industrial low-quality titanium dioxide, pigment-level titanium dioxide and various industrial titanium dioxide, also can select the intermediate products metatitanic acid of Titanium White Production By Sulfuric Acid Process for use.
The ratio of described second carrier component middle rare earth and zirconium can be arbitrarily, and promptly the content of its middle rare earth and zirconium all can be expressed as 0~100%, is not 0 simultaneously but prerequisite is the content of the second carrier component middle rare earth and zirconium.The raw material zirconium can be selected from various zirconium-containing compounds such as zirconia, zirconium carbonate, zirconium nitrate or basic zirconium chloride; The raw material rare earth can be selected from carbonated rare earth, rare earth chloride, rare earth oxide, one or more of rare-earth compounds such as salt of rare earth elements such as lanthanum, cerium, praseodymium, neodymium (as carbonate, nitrate, chloride, sulfate and acylate etc.) and oxide thereof.
Pore creating material is the material that at high temperature can volatilize, and can volatilize in roasting process or decomposes and remove, thereby make final carrier have suitable pore size distribution.The pore creating material of selecting among the present invention can be a carbon compound, as coke, powdered carbon, graphite powder, starch, methylcellulose etc., also can be labile salts such as carbonate, nitrate.
The adding of binding agent is for kneaded together powder material, and improves the crushing strength and the anti-wear performance of carrier, and finally obtains high-intensity carrier.The binding agent that is adopted among the present invention is divided into two kinds: permanent binding agent and temporary binding agent, they can be used alone, but also also mix together.Permanent binding agent can improve the crushing strength and the scuff resistance of carrier, chooses aqueous solution of titanyle sulfate and/or metatitanic acid-acid (hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, formic acid or acetate etc.) as permanent adhesive.Temporary binding agent can be kneaded together with powder material, is convenient to moulding.Temporary binding agent can be water, cellulose compound (as cellulose, methylcellulose, carboxymethyl cellulose, ethyl cellulose, carboxyethyl cellulose etc.), stearic acid compound (as methyl stearate, ethyl stearte etc.), thermosetting resin (as epoxy resin, phenolic resins etc.), thermoplastic resin (as polyethylene, polypropylene etc.), paraffin, starch etc.
Selected raw material all is commercially available industrial goods, and is cheap and easy to get.
Binding agent can directly add in the powder of prescription when using, and rolls mixing; Also can be dispersed or dissolved in the suitable diluent (being diluent with water when using methylcellulose and polyvinyl alcohol) earlier, then formed thick slurry be joined through rolling in the dry powder of mixing as binding agent.Usually, a kind of mode in back is more suitable for operation.
Behind extruded moulding, the shape of carrier can be column type, Raschig ring type, porous circular cylinder type, trifolium-shaped, bunge bedstraw herb type or honeycomb ceramic type etc., and the carrier granular after the extrusion can obtain carrier granulars such as ball type, sphere through after the shaping.
The roasting mode can adopt direct intensification or temperature-programmed calcination, is good with temperature-programmed mode; Sintering temperature is at 400-1000 ℃, and optimum range is at 500-900 ℃.Roasting time was at 2-36 hour, and Best Times is 4-10 hour.
Concrete preparation method is as follows for multi-component titanium-based catalyst carrier of the present invention:
The powder (comprising first carrier component, second carrier component and pore creating material) of above-mentioned raw materials is required to mix according to prescription, grind and be mixed evenly, the material that mixes is sent in the kneader, add binding agent gradually and mix and pinch.With kneaded raw material extruded moulding and be dried to constant weight.Drying can be divided into usually two the step carry out, the about 12-24 of air dry at first at room temperature hour, then in 80-120 ℃ of heat drying 4-10 hour.Again dried carrier is cut into the particle of certain-length.The preparation technology of above-mentioned carrier is those skilled in the art's a known technology.For the preparation of large batch of Industrial Catalysis agent carrier, also can in extruded moulding, accompany by hot-air seasoning, directly granulation or segment.At last, adopt temperature-programmed mode to the carrier granular roasting, heating rate generally is controlled at 1-10 ℃/minute and is advisable, and is warming up to 500-900 ℃ and kept 4-10 hour, promptly obtains carrier granular.
Specific area 6-19m according to the prepared catalyst carrier of method of the present invention 2/ g, side direction compression strength 36-150N/mm.The specific area of carrier and side pressure strength can come modulation by change carrier compound, support shapes, sintering temperature.
The present invention also comprise with according to the method described above the preparation catalyst carrier particle further regulate the composition of carrier by flooding other soluble-salts that contain the second carrier component element (as inorganic salts such as carbonate, nitrate, chloride, sulfate), to improve the physical and chemical performance of carrier.
According to the prepared many components titanium-based catalyst carrier of method of the present invention have under high temperature, high pressure, strong hydrothermal reaction condition stable existence, do not run off, advantage such as mechanical strength height, oxygen uptake oxygen storage capacity are strong, can be applicable to the Preparation of Catalyst of relevant chemical field.Be particularly useful for CWO (CWO) processing high concentration hard-degraded organic waste water process under high temperature, high pressure, the strong hydrothermal condition according to the prepared many components titanium-based catalyst carrier of method of the present invention.For example, the carrier granular that adopts the inventive method to prepare behind dipping cheap metal active constituent, is used for treating high-concentration organic wastewater through catalytic oxidation.At reaction temperature 200-270 ℃, reaction pressure 50-90Kg/cm 2Operating condition under, COD clearance 〉=85%.Before and after reaction, the intensity of catalyst and carrier is constant, does not have to run off.
The specific embodiment
The following examples only are used to further specify the present invention, and are not to limit the present invention by any way.Used titanium dioxide is commercially available pigment-level titanium dioxide among the embodiment, and other chemical raw material is commercially available industrial goods.
The preparation example
Embodiment 1
Titanium dioxide 100g, zirconia 20g, methylcellulose 3g Starch 1.5g powdered carbon 1.5gMix, add (TiO then 2150-250g/L) aqueous solution of titanyle sulfate 55g, mixing and to pinch, extruded moulding is the cylindrical strip carrier of φ 3mm, drying at room temperature is spent the night, 105 ℃ of dryings 2 hours, pelletizing is the cylindrical vector particle of φ 3 * (3-8) mm, is warmed up to 700 ℃ of roastings 4 hours, obtains catalyst carrier.
Embodiment 2
Titanium dioxide 100g, zirconium carbonate 10g, methylcellulose 3g starch 1.5g powdered carbon 1.5g mixes, and adds (TiO then 2150-250g/L) aqueous solution of titanyle sulfate 60g mixes and pinches, and extruded moulding is the cylindrical strip carrier of φ 3mm, drying at room temperature is spent the night, 105 ℃ of dryings 2 hours, and pelletizing is the cylindrical vector particle of φ 3 * (3-8) mm, be warmed up to 700 ℃ of roastings 4 hours, obtain catalyst carrier.
Embodiment 3
Titanium dioxide 100g, rich cerium carbonated rare earth 20g, methylcellulose 3g starch 1.5g powdered carbon 1.5g mixes, and adds (TiO then 2150-250g/L) aqueous solution of titanyle sulfate 60g mixes and pinches, and extruded moulding is the cylindrical strip carrier of φ 3mm, drying at room temperature is spent the night, 105 ℃ of dryings 2 hours, and pelletizing is the cylindrical vector particle of φ 3 * (3-8) mm, be warmed up to 700 ℃ of roastings 4 hours, obtain catalyst carrier.
Embodiment 4
Titanium dioxide 100g, cerium-rich rare earth oxide 20g, rich cerium carbonated rare earth 10g, zirconium carbonate 10g, methylcellulose 3g starch 1.5g powdered carbon 1.5g mixes, and adds (TiO then 2150-250g/L) aqueous solution of titanyle sulfate 70g mixes and pinches, and extruded moulding is the cylindrical strip carrier of φ 3mm, drying at room temperature is spent the night, 105 ℃ of dryings 2 hours, and pelletizing is the cylindrical vector particle of φ 3 * (3-8) mm, be warmed up to 700 ℃ of roastings 4 hours, obtain catalyst carrier.
Embodiment 5
Titanium dioxide 100g, cerium-rich rare earth oxide 20g, rich cerium carbonated rare earth 10g, zirconium carbonate 10g, methylcellulose 3g starch 1.5g powdered carbon 1.5g mixes, and adds (TiO then 2150-250g/L) aqueous solution of titanyle sulfate 70g mixes and pinches, and extruded moulding is the cylindrical strip carrier of φ 3mm, drying at room temperature is spent the night, 105 ℃ of dryings 2 hours, and pelletizing is the cylindrical vector particle of φ 3 * (3-8) mm, be warmed up to 550 ℃ of roastings 4 hours, obtain catalyst carrier particle.
Embodiment 6
Titanium dioxide 100g, cerium-rich rare earth oxide 20g, rich cerium carbonated rare earth 10g, zirconium carbonate 10g, methylcellulose 3g, starch 1.5g powdered carbon 1.5g mixes, and adds (TiO then 2150-250g/L) aqueous solution of titanyle sulfate 70g mixes and pinches, and extruded moulding is the cylindrical strip carrier of φ 3mm, drying at room temperature is spent the night, 105 ℃ of dryings 2 hours, and pelletizing is the cylindrical vector particle of φ 3 * (3-8) mm, be warmed up to 800 ℃ of roastings 4 hours, obtain catalyst carrier.
Embodiment 7
Titanium dioxide 100g, cerium-rich rare earth oxide 20g, rich cerium carbonated rare earth 10g, zirconium carbonate 10g, methylcellulose 3g, starch 1.5g, powdered carbon 1.5g mixes, and adds (TiO then 2150-250g/L) aqueous solution of titanyle sulfate 70g mixes and pinches, and extruded moulding is the cylindrical strip carrier of φ 3mm, drying at room temperature is spent the night, 105 ℃ of dryings 2 hours, and pelletizing is the cylindrical vector particle of φ 3 * (3-8) mm, be warmed up to 950 ℃ of roastings 4 hours, obtain catalyst carrier.
Test and application examples
Embodiment 8
The side direction compression strength of many components titanium-based catalyst carrier and the specific area test data of carrier see Table 1.
Table 1
Carrier Carrier side is to compression strength (N/mm) Carrier specific area (m 2/g)
Embodiment 1 80 11
Embodiment 2 58 14
Embodiment 3 60 12
Embodiment 4 76 16
Embodiment 5 36 19
Embodiment 6 83 11
Embodiment 7 150 6
Embodiment 9
The carrier granular that adopts the method among the embodiment 4 to prepare, behind dipping cheap metal active constituent, handle the high concentration black liquid in 600 liters/day CWO experimental rig, the test operation condition is: reaction temperature 250-260 ℃, and reaction pressure 60-80Kg/cm 3, inflow 25-40L/h, water inlet COD concentration is 40,000-60,000mg/L, through after 2000 hours long running long run tests, the COD clearance is more than 85%.Draw off catalyst granules in the reaction tube and carry out x-ray fluorescence analysis reacting the back, the result shows that the catalyst carrier component is stable, does not have to run off, and does not change before and after the reaction of catalyst granules compression strength.

Claims (2)

1, a kind of preparation of multi-component titanium-based catalyst carrier, operate according to following steps:
A. be benchmark with the first carrier component titanium dioxide, the mixture that adds zirconium, rare earth or the zirconium of 5-50% by weight and rare earth is as second carrier component, the pore creating material of 2-10% and the binding agent of 40-80%, grind be mixed even;
B. adopt the machine-shaping of extruded moulding method and be dried to constant weight, pelletizing;
C. under 500-900 ℃ of high temperature, obtained carrier granular in roasting 4-10 hour.
2, according to the described preparation method of claim 1, it is characterized in that: described zirconium is selected from zirconia or zirconium carbonate; Described rare earth is selected from carbonated rare earth, rare earth chloride or rare earth oxide; Described binding agent is selected from aqueous solution of titanyle sulfate.
CNB2005100468633A 2005-07-12 2005-07-12 Preparation of multi-component titanium-based catalyst carrier Active CN100460070C (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102452710A (en) * 2010-10-21 2012-05-16 中国石油化工股份有限公司 Catalytic wet oxidation method of cyanogen-containing industrial wastewater
CN104148048A (en) * 2013-05-16 2014-11-19 中国石油化工股份有限公司 Preparation method and applications of wet oxidation catalyst carrier
CN105056930A (en) * 2015-09-07 2015-11-18 广西梧州通轩林产化学有限公司 Preparation method of catalyst used for producing camphene
CN105080532A (en) * 2015-09-07 2015-11-25 广西梧州通轩林产化学有限公司 Preparation method of catalyst for camphene production
CN107684907A (en) * 2017-09-26 2018-02-13 浙江奇彩环境科技股份有限公司 A kind of noble metal catalyst for CWO industrial wastewater, preparation method and applications
CN109926037A (en) * 2017-12-15 2019-06-25 中国科学院大连化学物理研究所 One kind preparing TiO by titanium-based binder2The method of preformed catalyst carrier
CN110252284A (en) * 2019-06-03 2019-09-20 义乌市中科院兰州化物所功能材料中心 A kind of forming method of catalytic wet oxidation catalyst
CN114425319A (en) * 2020-10-15 2022-05-03 中国石油化工股份有限公司 Wet oxidation catalyst and preparation method thereof
CN115228480A (en) * 2021-04-23 2022-10-25 中国石油天然气股份有限公司 Hydro-hydrolysis catalyst and preparation method thereof

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US5192452A (en) * 1988-07-12 1993-03-09 Nippon Shokubai Kagaku Kogyo, Co., Ltd. Catalyst for water treatment
CN1045076C (en) * 1992-09-22 1999-09-15 中国科学院大连化学物理研究所 Catalyst for wet oxidation and purification of industrial sewage containing high-enriched organics and ammonia
FR2780053B1 (en) * 1998-06-18 2000-08-11 Degremont PROCESS FOR THE MINERALIZATION OF ORGANIC POLLUTANTS OF WATER BY CATALYTIC OZONATION
CN1128009C (en) * 2001-09-15 2003-11-19 云南省冶金研究设计院 Making process of TiO2-based catalyst carrier
CN1278771C (en) * 2004-06-18 2006-10-11 清华大学 Rare earth based loaded type catalyst for wet oxidation and preparation method thereof

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102452710A (en) * 2010-10-21 2012-05-16 中国石油化工股份有限公司 Catalytic wet oxidation method of cyanogen-containing industrial wastewater
CN102452710B (en) * 2010-10-21 2013-08-21 中国石油化工股份有限公司 Catalytic wet oxidation method of cyanogen-containing industrial wastewater
CN104148048A (en) * 2013-05-16 2014-11-19 中国石油化工股份有限公司 Preparation method and applications of wet oxidation catalyst carrier
CN104148048B (en) * 2013-05-16 2016-05-18 中国石油化工股份有限公司 The Preparation method and use of wet oxidizing catalyst carrier
CN105056930A (en) * 2015-09-07 2015-11-18 广西梧州通轩林产化学有限公司 Preparation method of catalyst used for producing camphene
CN105080532A (en) * 2015-09-07 2015-11-25 广西梧州通轩林产化学有限公司 Preparation method of catalyst for camphene production
CN107684907A (en) * 2017-09-26 2018-02-13 浙江奇彩环境科技股份有限公司 A kind of noble metal catalyst for CWO industrial wastewater, preparation method and applications
CN109926037A (en) * 2017-12-15 2019-06-25 中国科学院大连化学物理研究所 One kind preparing TiO by titanium-based binder2The method of preformed catalyst carrier
CN109926037B (en) * 2017-12-15 2021-05-04 中国科学院大连化学物理研究所 Preparation of TiO from titanium-based adhesive2Method for shaping catalyst carrier
CN110252284A (en) * 2019-06-03 2019-09-20 义乌市中科院兰州化物所功能材料中心 A kind of forming method of catalytic wet oxidation catalyst
CN114425319A (en) * 2020-10-15 2022-05-03 中国石油化工股份有限公司 Wet oxidation catalyst and preparation method thereof
CN115228480A (en) * 2021-04-23 2022-10-25 中国石油天然气股份有限公司 Hydro-hydrolysis catalyst and preparation method thereof

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