CN1895772A - Adsorbent for dewatering alcohol - Google Patents
Adsorbent for dewatering alcohol Download PDFInfo
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- CN1895772A CN1895772A CN 200610017885 CN200610017885A CN1895772A CN 1895772 A CN1895772 A CN 1895772A CN 200610017885 CN200610017885 CN 200610017885 CN 200610017885 A CN200610017885 A CN 200610017885A CN 1895772 A CN1895772 A CN 1895772A
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- ethanol dehydration
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Abstract
A granular adsorbent with high mechanical strength for dewatering alcohol is proportionally prepared from wheat flour and/or corn flour, xantham gum and/or carboxymethyl cellulose, dextrin and water through mixing, granulating, and drying.
Description
Technical field
The invention belongs to the adsorbent technical field, particularly a kind of dehydration adsorbent that can be used for alcohol production.
Background technology
At present, absolute ethyl alcohol or production of alcohol fuel can be divided into two big classes: one is the way of distillation, because ethanol and water can form azeotropic mixture in process of production, must separate azeotropic mixture and water with the third component (organic solvent or dense saline solution), by distillation water be separated from the third component then.Mainly there are two defectives in the way of distillation: the one, and energy consumption is too high, and the 2nd, pollutant emission is arranged.It two is an absorption method, is that adsorbent dewaters with lime, silica gel, molecular sieve, cereal in the production process.The absorption method way of distillation compare have that energy consumption is low, three-waste free discharge, advantage that cost is low, more and more cause the extensive concern of industry.Molecular sieve adsorption screens multicomponent according to the molecular sieve bore diameter size and reaches the absorption purpose, thereby but have that adsorbent is on the high side, the finished product yield is on the low side and lost efficacy after can only handle the defective that cause environmental pollution as waste residue; The adsorbent resistance was big when fluid passed through in the cereal absorption method, will consume more energy during regeneration.To search out a kind of price low for this reason, and energy consumes low adsorbent during the high and regeneration of finished product yield becomes the key technology that can ethanol and alcohol fuel realize low-cost production.
We adopt that dried sweet potato, cassava are done, potato does at first, wheat, potato seedling, xanthans, CMS be ground into different grain size respectively, form absorbent particles to add water after the independent or multiple composition mixing, this adsorbent is applied in the ethanol dehydration production, though can dewater, acidity is higher.
Summary of the invention
The object of the invention be to provide a kind of price low, use in when finished product yield height, regeneration energy consume low ethanol dehydration adsorbent.
For reaching above-mentioned purpose, the present invention adopts following technical scheme: a kind of ethanol dehydration adsorbent, by (1) wheat flour or/and corn flour, (2) xanthans or/and carboxymethyl cellulose and (3) dextrin add water mixing, granulation, drying forms.
Xanthans is or/and carboxymethyl cellulose quality consumption is (2-10)/1000 of dry biomass, and dextrin quality consumption is (1-10)/1000 of dry biomass, and the quality consumption of water is (20-40)/100 of dry biomass.
The CMS that also contains dry biomass (2-6)/100.
Made particle is spherical, and sphere diameter is the 1-30 millimeter.
Made particle is cylindrical, and post directly is 1-30mm, and the post height is the 1-40 millimeter.
Made particle is irregular shape, and profile full-size is the 1-40 millimeter.
Made particle mechanical strength is greater than 16 newton.
Among the present invention, wheat flour, corn flour are primary raw material, can singly use or use with the arbitrary proportion mixing; Xanthans, carboxymethyl cellulose are forming agent, can singly use or use with the arbitrary proportion mixing; CMS, dextrin are binding agent.Above-mentioned raw materials adds that water mixes to granulate in the back, the oven dry dehydration, forms the granular adsorption agent with certain proportion, and particle can be spherical, cylindrical or other is irregularly shaped, has certain mechanical strength.
This adsorbent has very strong suction-operated to hydrone, and then suction-operated is very weak to ethanol molecule, and hydrone is attracted on the adsorbent after gaseous state or liquid aqueous ethanol are by adsorbent, thereby ethanol molecule is then smoothly by reaching the purpose of dehydration.After reaching capacity state, adsorbent can make its regeneration through oven dry.
Adsorbent raw material of the present invention is inexpensive, be easy to get low finished product cost, long service life; Adopt the extrusion modling process technology to make absorbent particlesization, absorption and resolution speed are fast, and fluid resistance is little, the operating condition gentleness, and product yield height, the regeneration energy consumption is low; Can also use or be fully utilized as ethanol raw material after adsorbent uses simultaneously; All do not have " three wastes " in adsorbent production process and the ethanol dehydration process and produce, belong to process for cleanly preparing, saved and handled required great amount of investment and the operating cost of the three wastes.
The present invention also can be used for CO
2, N
2, O
2, gas such as air, natural gas dehydration.
The specific embodiment
Embodiment, a kind of ethanol dehydration adsorbent are pulverized wheat flour, corn flour, xanthans, CMS respectively, add water with certain proportion and mix the back extrusion modling, form the granular adsorption agent, and dry back absorbent particles has certain mechanical strength.
With the adsorbent adsorption tower of packing into, allow a kind of hot carrier gas stream regenerate by adsorption layer; Hydrous ethanol is by adsorption layer then, and hydrone is adsorbed agent absorption, the then straightway adsorption layer that passes through of ethanol molecule.Carrier gas is generally air, carbon dioxide or nitrogen.
Adsorb a kind of hot carrier gas of saturated relief and make its regeneration, enter next circulation by adsorbent.
Concentration of alcohol 92.4% (w) before the absorption, absorption back concentration of alcohol is 99.7% (w), quality meets the requirement of national alcohol fuel standard GB18350-2001 standard and absolute ethyl alcohol standard GB 678-90.
The adsorbent that is adopted also is applicable to the dehydration of ethanol content at the following hydrous ethanol of 90% (w).
Various composition mass fractions and grain shape, granule size, mechanical strength see the following form among each embodiment:
| Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Embodiment 6 | |
| Wheat flour | 645g | 945g | 820g | 0 | 560g | 350 |
| Corn flour | 300g | 0 | 170g | 990g | 400g | 600 |
| Xanthans | 5g | 5g | 0 | 0 | 2g | 4g |
| Carboxymethyl cellulose | 0 | 0 | 2.5g | 2.5g | 0 | 6g |
| CMS | 40g | 40g | 0 | 0 | 30g | 35g |
| Dextrin | 10g | 10g | 7.5g | 7.5g | 8g | 5g |
| Water | 200g | 200g | 300g | 300g | 400g | 350g |
| Grain shape | Cylindric | Spherical | Irregularly shaped | |||
| Granular size | Long 10-20mm diameter 5mm | Diameter 3.5mm | Maximum length 15-30mm, maximum gauge 6mm | |||
| The particle mechanical strength | 21N | 22N | 20N | 22N | 22N | 23N |
The particle mechanical strength utilizes individual particle compressive strength determination instrument to detect, and method of testing is: extract sample and dry by the fire 1 hour in 80 ℃ of baking ovens, division is spared to get again and placed in right amount on the slide to the 10g then, spreads to craspedodrome, and is to be checked.From the slide an end of material to be checked order successively one of tweezer place on the work top, application of load is write down load value until complete fragmentation gradually.Survey till full 40.Calculate the arithmetic mean of instantaneous value of 40 load values, be this sample isostatic pressing strength value.
Claims (9)
1, a kind of ethanol dehydration adsorbent is characterized in that, by (1) wheat flour or/and corn flour, (2) xanthans or/and carboxymethyl cellulose and (3) dextrin add water mixing, granulation, drying forms.
2, ethanol dehydration adsorbent as claimed in claim 1, it is characterized in that, xanthans is or/and carboxymethyl cellulose quality consumption is (2-10)/1000 of dry biomass, dextrin quality consumption is (1-10)/1000 of dry biomass, and the quality consumption of water is (20-40)/100 of dry biomass.
3, ethanol dehydration adsorbent as claimed in claim 2 is characterized in that, also contains the CMS of dry biomass (2-6)/100.
As claim 2 or 3 described ethanol dehydration adsorbents, it is characterized in that 4, made particle is spherical, sphere diameter is the 1-30 millimeter.
5, as claim 2 or 3 described ethanol dehydration adsorbents, it is characterized in that made particle is cylindrical, post directly is 1-30mm, and the post height is the 1-40 millimeter.
6, as claim 2 or 3 described ethanol dehydration adsorbents, it is characterized in that made particle is irregular shape, profile full-size is the 1-40 millimeter.
7, ethanol dehydration adsorbent as claimed in claim 4 is characterized in that, made particle mechanical strength is greater than 16 newton.
8, ethanol dehydration adsorbent as claimed in claim 5 is characterized in that, made particle mechanical strength is greater than 16 newton.
9, ethanol dehydration adsorbent as claimed in claim 6 is characterized in that, made particle mechanical strength is greater than 16 newton.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100178851A CN100391592C (en) | 2006-06-02 | 2006-06-02 | Adsorbent for dewatering alcohol |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100178851A CN100391592C (en) | 2006-06-02 | 2006-06-02 | Adsorbent for dewatering alcohol |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1895772A true CN1895772A (en) | 2007-01-17 |
| CN100391592C CN100391592C (en) | 2008-06-04 |
Family
ID=37608500
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100178851A Expired - Fee Related CN100391592C (en) | 2006-06-02 | 2006-06-02 | Adsorbent for dewatering alcohol |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100391592C (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101879437A (en) * | 2010-08-04 | 2010-11-10 | 湖南农业大学 | Dehydrated adsorbent for producing ethanol by adsorption method and preparation method thereof |
| CN101891590A (en) * | 2010-08-05 | 2010-11-24 | 湖南农业大学 | Method for producing anhydrous ethanol from fermentation liquid by gas adsorption |
| CN101905147A (en) * | 2010-08-05 | 2010-12-08 | 湖南农业大学 | Enzymolysis adsorption dehydrating agent and preparation method thereof |
| CN101391204B (en) * | 2008-10-21 | 2011-09-14 | 天津大学 | Dehydration adsorbent for lower alcohol and preparation method thereof |
| CN102658095A (en) * | 2012-05-24 | 2012-09-12 | 苏州宜生生物技术有限公司 | Alcohol adsorption material and application and using method thereof |
| CN103965017A (en) * | 2014-04-04 | 2014-08-06 | 湖南尔康制药股份有限公司 | Preparation method of medicinal absolute ethyl alcohol |
| CN112642403A (en) * | 2019-10-12 | 2021-04-13 | 宁波方太厨具有限公司 | Adsorbing material and preparation method and application thereof |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4345973A (en) * | 1980-08-25 | 1982-08-24 | Purdue Research Foundation | Vapor phase dehydration of aqueous alcohol mixtures |
| CN1020447C (en) * | 1988-04-12 | 1993-05-05 | 浙江大学 | Absorbing process for removing water and methanol of alcohol |
| WO1991011239A1 (en) * | 1990-01-24 | 1991-08-08 | Purdue Research Foundation | High temperature vapor phase dehydration of aqueous alcohol mixtures |
| CN1498678A (en) * | 2002-11-07 | 2004-05-26 | 郑州大学生化工程中心 | Absorbing agent for dewatering of alcohol contg. water |
-
2006
- 2006-06-02 CN CNB2006100178851A patent/CN100391592C/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101391204B (en) * | 2008-10-21 | 2011-09-14 | 天津大学 | Dehydration adsorbent for lower alcohol and preparation method thereof |
| CN101879437A (en) * | 2010-08-04 | 2010-11-10 | 湖南农业大学 | Dehydrated adsorbent for producing ethanol by adsorption method and preparation method thereof |
| CN101891590A (en) * | 2010-08-05 | 2010-11-24 | 湖南农业大学 | Method for producing anhydrous ethanol from fermentation liquid by gas adsorption |
| CN101905147A (en) * | 2010-08-05 | 2010-12-08 | 湖南农业大学 | Enzymolysis adsorption dehydrating agent and preparation method thereof |
| CN101891590B (en) * | 2010-08-05 | 2013-03-13 | 湖南农业大学 | Method for producing anhydrous ethanol from fermentation liquid by gas adsorption |
| CN102658095A (en) * | 2012-05-24 | 2012-09-12 | 苏州宜生生物技术有限公司 | Alcohol adsorption material and application and using method thereof |
| CN103965017A (en) * | 2014-04-04 | 2014-08-06 | 湖南尔康制药股份有限公司 | Preparation method of medicinal absolute ethyl alcohol |
| CN103965017B (en) * | 2014-04-04 | 2015-07-29 | 湖南尔康制药股份有限公司 | A kind of preparation method of pharmaceutical grade anhydrous ethanol |
| CN112642403A (en) * | 2019-10-12 | 2021-04-13 | 宁波方太厨具有限公司 | Adsorbing material and preparation method and application thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100391592C (en) | 2008-06-04 |
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