CN1892073A - Backlash Elimination Method and Structure of Transmission Mechanism - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种齿轮传动的技术领域,特别涉及一种针对消除齿轮传动时所产生的齿隙,以及促进齿轮传动啮合稳密度的发明。The invention relates to the technical field of gear transmission, in particular to an invention aiming at eliminating backlash generated during gear transmission and promoting the meshing stability of gear transmission.
背景技术Background technique
目前许多产业机械的传动、位移是利用各种齿形结合传动达成,而齿形的机构有相当多种,如齿轮、导螺杆、齿条等的组合,都是藉由齿形物相互结合来传递动力。而齿形构件应用于传动机构最大的缺点在于齿隙的产生,如图1所示,当齿轮与齿条啮合时,齿与齿之间存在间隙。而造成齿隙的原因可能来自于制造公差、磨耗外,也可能是为了降低传动的摩擦力而设计。但是对于传动需求越来越精密的传动机构而言,齿隙的存在除了会造成不必要的噪音及震动外,更容易形成传动定位上的误差及传动质量、效率的低落。为此便有诸多国内、外业者投入改善齿轮传动产生齿隙的研发,略述于下:At present, the transmission and displacement of many industrial machinery are achieved by combining various tooth shapes, and there are quite a variety of tooth-shaped mechanisms, such as the combination of gears, lead screws, racks, etc., all of which are achieved by combining tooth-shaped objects. Deliver momentum. However, the biggest disadvantage of the application of the toothed member to the transmission mechanism is the generation of backlash. As shown in Figure 1, when the gear and the rack are meshed, there is a gap between the teeth. The reason for the backlash may come from manufacturing tolerances, wear, or it may be designed to reduce the friction of the transmission. However, for transmission mechanisms that require more and more sophisticated transmission, the existence of backlash will not only cause unnecessary noise and vibration, but also easily cause errors in transmission positioning and reduce transmission quality and efficiency. For this reason, many domestic and foreign companies have invested in the research and development of improving the backlash produced by gear transmission, as follows:
首先,如中国专利第395468号公告,名称:双小齿轮与齿排啮合的背隙消除结构(以下简称习用一),请参阅图2、图3,该习用一主要是由一固定板、一驱动机构、二偏心滚轮、二小齿轮传动机构及一时规皮带等部份所构成,其主要特征在于:利用该固定板上适当处分别装设一驱动机构及二小齿轮传动机构,且该机构的轴杆顶端均分别设置一时规皮带轮,并在各时规皮带轮上套置一时规皮带,而在驱动机构与小齿轮传动机构间的时规皮带外分别设置一偏心滚轮,藉以挤压时规皮带产生适当张力,藉时规皮带产生的张力,对二小齿轮传动机构的时规皮带轮分别产生反向拉力,进而促使该二传动机构的小齿轮分别对齿排的锯齿形成反向且恒为单边紧密啮合状态,藉以消除二锯齿在啮合上所产生的背隙者。First of all, as the announcement of Chinese Patent No. 395468, title: the backlash elimination structure (hereinafter referred to as the conventional one) of double pinion and gear row meshing, please refer to Fig. 2, Fig. 3, this conventional one is mainly composed of a fixed plate, a It is composed of driving mechanism, two eccentric rollers, two pinion transmission mechanisms and a timing belt. A timing pulley is respectively set on the top of the shaft rod, and a timing belt is sleeved on each timing pulley, and an eccentric roller is respectively arranged outside the timing belt between the driving mechanism and the pinion transmission mechanism, so as to squeeze the timing belt. The belt generates proper tension, and the tension generated by the timing belt generates reverse pulls on the timing pulleys of the two pinion transmission mechanisms, thereby prompting the pinion gears of the two transmission mechanisms to form reverse and constant One-sided tight meshing state, so as to eliminate the backlash generated by the meshing of two serrations.
上述习用一使用功能上虽然可达到消除齿隙目的,但因为是藉由时规皮带轮产生的张力而达成令小齿轮恒与齿排呈紧密接触,故相对的当整体机构运作时,该时规皮带轮产生张力亦作用于小齿轮上,而增加传动效率的损失,即若是小齿轮的运转是藉由马达带动时,则马达转动的功率损耗亦因时规皮带轮张力的作用而增加。此外就消除齿隙的的效能与稳定性而言,此习用创作仍非最佳的设计而有需加以改善。Although the above-mentioned conventional one can achieve the purpose of eliminating the backlash, because the tension generated by the timing pulley is used to make the pinion and the tooth row in close contact, so when the overall mechanism is in operation, the timing The tension generated by the pulley also acts on the pinion, which increases the loss of transmission efficiency. That is, if the pinion is driven by a motor, the power loss of the motor rotation is also increased due to the tension of the timing pulley. In addition, in terms of the performance and stability of the backlash elimination, this conventional creation is still not the best design and needs to be improved.
其次,再参阅图4所示,另一习用创作是公告第542766号「数值控制机工具」发明专利(以下简称习用二),该习用二是在一种构造中藉由对于X轴线、Y轴线及Z轴线的三个进给机构,使得用于放置一工件的一台架以及用于固定一工具的一心轴相对移动以进行机械加工,其中对于各轴线使用两个马达并使用一齿条、小齿轮将一预负载施加至所有该等对于X轴线、Y轴线及Z轴线的三个进给机构,以防止该齿条、小齿轮中产生齿隙。此习用二所揭露的进给机构利用二马达各传动一小齿轮于齿条上传动确实具有其设计上的功能性,但因为该二小齿轮是分别由一马达带动,而该二小齿轮又需同步于齿排上运动,故由于机构动力来源无法一致同步传动,而容易造成传动效率的缺失。其次习用二最大的缺失是其机构传动运动时需利用三个进给机构同时搭配方能达成消除齿隙目的,故在实施的层面上并无法广泛应用于各种传动机构上,因此设计上仍有需改良之处。Next, referring to Fig. 4 again, another conventional creation is the invention patent of the announcement No. 542766 "numerical control machine tool" (hereinafter referred to as the conventional two), which is in a structure by adjusting the X-axis and the Y-axis and three feeding mechanisms of the Z axis, so that a frame for placing a workpiece and a mandrel for fixing a tool are relatively moved for machining, wherein two motors are used for each axis and a rack, The pinion applies a preload to all three feed mechanisms for the X, Y and Z axes to prevent backlash in the rack pinion. The feed mechanism disclosed in the second common use uses two motors to drive a pinion on the rack, and it does have the functionality of its design, but because the two pinions are driven by a motor respectively, and the two pinions are It needs to move synchronously on the gear row, so the power source of the mechanism cannot be transmitted synchronously, which will easily cause the loss of transmission efficiency. Secondly, the biggest shortcoming of the second common use is that the three feed mechanisms need to be used simultaneously to eliminate the backlash during the transmission movement of the mechanism. Therefore, it cannot be widely used in various transmission mechanisms in terms of implementation, so the design still remains. There is room for improvement.
发明内容Contents of the invention
本发明主要的目的是提供一种传动机构的齿隙消除方法及其构造,其是令利用齿轮运转达成传动目的的机构于作动过程中,能确实消除齿隙,增进齿轮啮合的准确度,以提升传动质量及效率。The main purpose of the present invention is to provide a backlash elimination method and structure of a transmission mechanism, which can eliminate the backlash and improve the accuracy of gear meshing during the actuation process of the mechanism that uses gears to achieve the purpose of transmission. To improve transmission quality and efficiency.
为了达成上述的功效、目的,本发明传动机构的齿隙消除方法及其构造,主要是由一机构本体、一主动轮、二摆臂、二从动轮,以及二弹性组件组成。其中该机构本体上设有一供该主动轮置设的主轴孔,以及二相邻设置用以供该二摆臂枢组的支轴孔,且二相对的外侧面适处各设一凸耳部,于该凸耳部与该二摆臂间设置一弹性组件。该二摆臂是利用一盖板盖设后,再藉由二锁杆穿设而结合、定位于该机构本体上,各该摆臂一端形成有恰可容设于该支轴孔处的枢轴部,另端则开设一副轴孔,得利用枢杆枢固一从动轮,且对应该凸耳部的外侧面适处则凸设一定位螺孔。该主动轮设于该机构本体的主轴孔内,并与该二从动轮啮合接触,外侧则凸设一盘状的锁接部,用以固接由马达、减速机等构件组成的动力机组。而该二弹性组件设于该机构本体二侧的凸耳部与该二摆臂的定位螺孔间,各该弹性组件是由一调整螺杆、顶轴及弹性体等构件组成,用以将一缓动弹力施予该从动轮。据此,令该二从动轮具有一弹性掣动的支点,且该支点并恒位于该主动轮与从动轮圆心相连的直线上,藉以若传动机构于齿条上位移产生齿间隙时,各该从动轮得以该枢轴部为旋转支点向齿条靠拢,不仅可消除齿间隙,更可增进齿轮传动啮合的准确度,提升传动效率。In order to achieve the above-mentioned effect and purpose, the backlash elimination method and structure of the transmission mechanism of the present invention are mainly composed of a mechanism body, a driving wheel, two swing arms, two driven wheels, and two elastic components. Wherein the body of the mechanism is provided with a main shaft hole for setting the drive wheel, and two adjacent support shaft holes for the pivot assembly of the two swing arms, and two opposite outer surfaces are respectively provided with a lug. , an elastic component is arranged between the lug portion and the two swing arms. After the two swing arms are covered by a cover plate, they are combined and positioned on the body of the mechanism through two locking rods. One end of each swing arm is formed with a pivot that can be accommodated at the fulcrum hole. The other end of the shaft part is provided with a secondary shaft hole, and a driven wheel must be fixed by a pivot rod, and a positioning screw hole is protruded at the appropriate place corresponding to the outer surface of the lug part. The driving wheel is arranged in the main shaft hole of the mechanism body, and engages with the two driven wheels, and a disk-shaped locking part protrudes from the outer side, which is used to securely connect the power unit composed of motors, reducers and other components. The two elastic components are arranged between the lugs on both sides of the body of the mechanism and the positioning screw holes of the two swing arms. Ease elastic force is applied to the driven wheel. Accordingly, the two driven wheels have a fulcrum for elastic braking, and the fulcrum is always located on the straight line connecting the driving wheel and the center of the driven wheel, so that if the transmission mechanism is displaced on the rack to generate a tooth gap, each of the two driven wheels The driven wheel uses the pivot portion as a fulcrum to move closer to the rack, which not only eliminates the backlash, but also improves the accuracy of the meshing of the gear transmission and improves the transmission efficiency.
有关本发明所采用的技术、手段及其功效,举一较佳实施例并配合图式详细说明于后,相信本发明上述的目的、构造及特征,当可由的得一深入而具体的了解。About the technology, means and effects adopted in the present invention, a preferred embodiment will be described in detail in conjunction with the drawings. It is believed that the above-mentioned purpose, structure and characteristics of the present invention should be understood deeply and specifically.
附图说明Description of drawings
图1为一般齿轮传动机构产生齿隙示意图。Figure 1 is a schematic diagram of backlash generated by a general gear transmission mechanism.
图2为第一种习用创作立体外观图。Fig. 2 is the three-dimensional appearance diagram of the first conventional creation.
图3为第一种习用创作另一立体外观图。Fig. 3 is another three-dimensional appearance view of the first conventional creation.
图4为第二种习用创作的立体外观图。Fig. 4 is a three-dimensional appearance diagram of the second conventional creation.
图5为本发明的立体组合外观图。Fig. 5 is a three-dimensional assembled appearance view of the present invention.
图6为本发明的立体分解示意图。Fig. 6 is a three-dimensional exploded schematic view of the present invention.
图7为本发明的组合剖面示意图。Fig. 7 is a combined cross-sectional schematic view of the present invention.
图8为本发明的另一组合剖面示意图。Fig. 8 is a schematic cross-sectional view of another combination of the present invention.
图9为本发明于直线齿条上传动实施例示意图。Fig. 9 is a schematic diagram of an embodiment of transmission on a linear rack according to the present invention.
图10为本发明于弧形齿条上传动实施例示意图。Fig. 10 is a schematic diagram of an embodiment of transmission on an arc-shaped rack according to the present invention.
附图标号说明:机构本体10;主轴孔11;支轴孔12;凸耳部13;摆臂20;枢轴部21副轴孔22;定位螺孔23;主动轮30;锁接部31;从动轮40;弹性组件50;调整螺杆51;顶轴52;弹性体53;止付螺丝54;盖板61;锁杆62;轴承63;枢杆64;锁盖65;动力机组70;马达71;减速机72;直线齿条81;弧形齿条82。Explanation of reference numerals:
具体实施方式Detailed ways
为使其能进一步了解本发明的结构设计及技术,谨配合图式再予说明于后:In order to make it possible to further understand the structural design and technology of the present invention, please cooperate with the drawings and give an explanation in the following:
请参阅图5~图9所示,本发明传动机构的齿隙消除构造,其构成包含一机构本体10、二摆臂20、一主动轮30、二从动轮40,以及二弹性组件50所构成,其中:Please refer to Figures 5 to 9, the backlash elimination structure of the transmission mechanism of the present invention consists of a
该机构本体10为一断面概呈Z字型的本体构件,其内缘穿设有一供该主动轮30容置的主轴孔11,而一外侧面形成有二相邻的支轴孔12,用以供该二摆臂20枢组,且二相对的外侧面适处各设一内缘呈中空的凸耳部13,配合该二摆臂20接组该二弹性组件50。The
该二摆臂20枢组于该机构本体10二相邻的支轴孔12处,各该摆臂20一端形成有呈长轴状的枢轴部21,恰可枢套于该支轴孔12内,另端则设一供该从动轮40容置的副轴孔22,且外侧面凸出的构部适处形成一供该弹性组件50一端固定的定位螺孔23。该二摆臂20组装于该机构本体10上时,以呈X字型般前、后交迭方式令其一端的枢轴部21先后套组于各该支轴孔12内,并将一盖板61盖固后,再利用二锁杆62分别穿设各该枢轴部21中空内缘后锁固,令该二摆臂20具有枢摆作动的功能。The two
该主动轮30为一般齿轮构件,设于该机构本体10的主轴孔11内,且一侧并凸设有盘状的锁接部31,用以接组由马达71及减速机72等构件所组成的动力机组70,缘于此动力机组70的组成要件为一般习知的机构,不再赘述。The
该二从动轮40亦为一般的齿轮构件,各该从动轮40中空内缘设有轴承63,其容置于副轴孔22内时,是利用一枢杆64由副轴孔22一端往另端穿套后与一锁盖65结合而定位,且令该从动轮40与主动轮30作啮合接触。The two driven
该二弹性组件50设于该机构本体10二侧的凸耳部13与该二摆臂20的定位螺孔23间,各该弹性组件50是由一调整螺杆51、顶轴52、弹性体53等构件组成,其中该调整螺杆51一端螺设于该定位螺孔23处,另端则凸出该定位螺孔23与该顶轴52抵接,该顶轴52概呈T字型,其较大圆径一端是与该调整螺杆51接触,而另端则穿套该弹性体53后套置于该凸耳部13中空内缘处,令该弹性体53二端分抵于该机构本体10与摆臂20之间,进一步令各该摆臂20具有一微弹性摆动作用。而当需调整该弹性体53的压缩弹性力时,可利用旋紧或螺松该调整螺杆51的位置达成,且为增加各该弹性组件50整体弹性作动结构的稳固性,另可于该定位螺杆23供调整螺杆51螺组的外侧处另再螺设一止付螺丝54,以避免该调整螺杆51于传动机构作动时产生非预期的旋动移位情形。The two
据此,藉上述的构件组成,令该二从动轮40以摆臂20的枢轴部21为支点,该支点并恒位于该主动轮30与从动轮40圆心相连的直线上,而具有一微弹性枢摆掣动的自动调整功能,藉以若传动机构于齿条81、82上位移产生齿间隙时,该从动轮40得以对应的枢轴部21为旋转支点向齿条81、82靠拢,不仅可消除齿间隙,更可增进齿轮传动啮合的准确度,提升传动效率。Accordingly, by the above-mentioned components, the two driven
由上述的说明可知,本发明令该二从动轮40枢组于摆臂20上,而各具有一微动枢摆支点,且同时由一主动轮30啮合带动的技术特征,确实能达到消除齿间隙,增进齿轮传动啮合的准确度,提升传动效率。请再参阅图9、图10所示,将本发明结构特征应用于机构的传动时,不仅可应用于一般的直线齿条81,且更能适用于具角度的弧形齿条82,传动上因为该二从动轮40是由主动轮30同时带动,故不仅能准确、稳定的同步传动,且传动效能亦能相对提升。至于齿隙的消除功能上,因该二从动轮40是随时以各该摆臂20的枢轴部21为支点作主动式的微动枢摆,故能于齿轮机构传动时确实消除齿与齿间因任何因素产生的齿间隙,同时本发明亦可藉由调整该弹性组件50的压缩弹力,令该二从动轮40消除齿隙的枢摆动作能随着机构传动环境的不同而作适当调整,而更具实用性及进步性。As can be seen from the above description, the present invention makes the two driven
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Publication number | Priority date | Publication date | Assignee | Title |
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FR2651185B1 (en) * | 1989-08-31 | 1991-10-25 | Cousin Freres Sa | REDUCING MECHANISM FOR JOINT WITHOUT GAME USABLE IN PARTICULAR FOR THE ADJUSTMENT OF VARIOUS PARTS OF A MOTOR VEHICLE SEAT. |
DE4030321C2 (en) * | 1990-09-25 | 1994-02-03 | Euba Antriebstechnik Eller Gmb | Position transmitter for actuators |
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- 2005-07-01 CN CNB2005100803491A patent/CN100485227C/en not_active Expired - Fee Related
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