CN1883802A - Microporous and mesoporous composite hydrogenation catalyst carrier materials and process for preparing same - Google Patents

Microporous and mesoporous composite hydrogenation catalyst carrier materials and process for preparing same Download PDF

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Publication number
CN1883802A
CN1883802A CN 200510077248 CN200510077248A CN1883802A CN 1883802 A CN1883802 A CN 1883802A CN 200510077248 CN200510077248 CN 200510077248 CN 200510077248 A CN200510077248 A CN 200510077248A CN 1883802 A CN1883802 A CN 1883802A
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molecular sieve
composite
preparation
tio
gel
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CN100431703C (en
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周亚松
魏强
马海峰
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China University of Petroleum Beijing
China National Petroleum Corp
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China University of Petroleum Beijing
China National Petroleum Corp
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Abstract

The invention relates to a micropore/mesopore composite hydrogenation catalyst carrier material and preparation method of the same, and provides preparation technique path and method for preparing molecular sieve-oxide type composite by sol-gel with supercritical drying. The composite preparation method of the invention is employing sol-gel process to preparation oxide and composite oxides. When adding molecular sieve to different phase of solation and gelatinization, the oxide grows centered by molecular sieve particles to obtain composite constituted of micropore molecular sieve and mesopore oxide constituent. The material with gradient hole distribution and acidity distribution is good carrier for preparing different petroleum fractions hydrogenation catalyst, especially for preparing heavy petroleum fractions hydrogenation catalyst.

Description

A kind of novel microporous/mesoporous composite hydrogenation catalyst carrier material and preparation method
Technical field:
The invention provides a class novel composite catalyst carrier material and a preparation method.Specifically, the present invention proposes a kind of the have molecular sieve/oxide material of micropore/mesoporous distribution and the new method of growth in situ preparation thereof, more particularly with titanium dioxide, silica, oxides such as aluminium oxide reach the wherein mesoporous composite oxides and the Y of the two formation, β, micro porous molecular sieves such as ZSM-5 complex group respectively are fitted together, constitute a class micropore/mesoporous composite material, gradient pore size distribution that this type of material has and the acid characteristics that distribute, the needs that are suitable for catalytic hydrogenation conversion reaction of heavy crude fraction and diffusion are the good heavy crude fraction processing catalyst carrier materials of a class.
Background technology:
Aggravation and improving constantly along with crude oil heaviness and inferiorization trend to the vehicle fuel quality requirement, the heavy charge of poor quality need be converted into the vehicle fuel of cleaning, in order to adapt to the needs of big molecular diffusion of heavy oil and reaction, catalyst need have certain gradient pore size distribution and acid the distribution.The molecular sieve that is usually used in PETROLEUM PROCESSING as Y, β, ZSM-5 etc., is poromerics, has stronger acidity; And oxides such as aluminium oxide, titanium dioxide, silica are mesoporous host material, have more weak acidity.Thereby, with oxide and molecular sieve is compound can make the catalyst carrier material that satisfies the processing of heavy oil needs.
But domestic and international employed catalyst carrier for hydrgenating heavy oil major part is to adopt simple mechanical mixture method to make with aluminium oxide and molecular sieve at present, the hole link of these materials mesopore orbit, specific area poor, that lack the big molecular diffusion of adaptation heavy oil is less, thereby both at home and abroad carrying out a few thing aspect the employing of carrier material and the preparation, as:
CN 1393522A provides the complex carrier preparation method of a kind of aluminium oxide and molecular sieve, and the preparation process of this material adopts the method for mechanical mixture that aluminium oxide and molecular sieve are mixed, and extruded moulding gets catalyst carrier.The characteristics of this complex method are simple, are the common used in industry preparation method; But also there are deficiencies such as mixing uniformity is poor, hole link is bad, mesoporous ratio is little.
CN 1171982A and CN 1172295A have proposed a kind of method that adopts the so-gel method to prepare the sial composite oxides, the composite oxides of preparing have bigger specific surface and pore volume, but the mesoporous ratio of this based composite oxide is less, be not suitable for the needs of the big molecular diffusion of heavy oil, and the acidity of composite oxides is weak, the acid amount is lower, the saturated and cracking scarce capacity to the macromolecular partial hydrogenation of heavy oil.
U.S 4459367 discloses the method that a kind of aluminium oxide and zeolite prepare complex carrier, this method is to use the salt acid treatment again behind aluminium oxide and the molecular sieve mixed-forming, with the macropore that generates some and mesoporous, but also there is certain dealuminization in the method for this sour corrosion reaming to molecular sieve, the acidity of complex carrier is weakened, molecular sieve crystallinity descends, and is unfavorable for the preparation of high performance catalyst.
CN1107105C discloses a kind of preparation method who prepares molecular sieve and sial composite carrier, this method employing mixes and pinches, the mechanical mixture forming method of extrusion, molecular sieve and sial are combined with each other, prepared carrier has bigger specific area, but pore volume, aperture are less relatively, acid strength a little less than, thereby the hydrogenation performance of the catalyst towards heavy matter distillate that makes with this carrier is also not satisfactory.
Summary of the invention:
The objective of the invention is, a kind of novel molecular sieve and composite of oxide formation and preparation method thereof are provided; Wherein oxide can be aluminium oxide, titanium dioxide, silica, mainly be the binary composite oxides that aluminium oxide-titanium dioxide, titania-silica constitute, the advantage of binary composite oxides is to obtain the host material of mesoporous class by changing Ti/Al, Ti/Si pore structure, acidity and the surface nature than the regulation and control composite oxides; Molecular sieve of the present invention is Y zeolite, beta-molecular sieve and a ZSM-5 molecular sieve commonly used during petroleum refining industry produces; Preparation method provided by the invention adopts sol-gel process to make the colloidal sol of oxide or composite oxides, in changing the process of gel into, colloidal sol preparation and colloidal sol adds a certain amount of molecular sieve, make oxide in-situ be grown in the surface of molecular sieve, colloidal sol changes gel under field conditions (factors), and gel is through CO 2Supercritical fluid drying obtains the composite powder that the present invention proposes, and composite 500 ℃ of roastings in air atmosphere just obtain the composite carrier material of micro porous molecular sieve and mesopore oxide formation.
Characteristics of the present invention are: prepare mesopore oxide by sol-gel, or/and mesoporous composite oxides; By regulating the surface characteristic and the pore property of the atomic ratio change composite oxides in the composite oxides; Different phase in the colloidal sol preparation adds molecular sieve, can change the growth conditions of oxide on the molecular sieve surface; Dissimilar molecular sieves are compound with oxide in varing proportions, can regulate and control specific area, pore size distribution and acid distribution of carrier, is suitable for the catalyst carrier that the different petroleum cuts of weight, different hydrogenation require thereby can make.
The molecular sieve and the composite oxides of the present invention's preparation constitute in the carrier, and the ratio of molecular sieve is 0~40%; Composite oxides are TiO 2-SiO 2The time, TiO 2Content is 20%~100%, SiO 2Content is 0%~80%; Composite oxides are TiO 2-Al 2O 3The time, TiO 2Content is 0%~100%, Al 2O 3Content is 0%~100%.
The preparation process of composite carrier material provided by the present invention is as follows:
The preparation process of composite carrier material provided by the present invention is as follows:
(1) adopt known ion-exchange to change hydrogen type molecular sieve into Y zeolite or beta-molecular sieve or ZSM-5 molecular sieve, 300~900 ℃ of roastings are 2~8 hours in air atmosphere, obtain preparing the complex carrier molecular sieve.
(2) butyl titanate of metering and ethyl orthosilicate or aluminum nitrate are dissolved in respectively evenly mix again behind the ethanol solution A; With a certain amount of water, acetic acid and absolute ethyl alcohol mix solution B, the mol ratio of compounding substances is: (Ti+Si): H 2O: ROH: HAc=1: 1~4: 10~15: 1~3, (Ti+Al): H 2O: ROH: HAc=1: 1~3: 8~13: 1~2
(3) under strong agitation, solution B dropwise splashed among the A react; Obtain colloidal sol behind reaction 10~60min, the aging under field conditions (factors) 3~72h of colloidal sol just obtains TiO 2-SiO 2Or TiO 2-Al 2O 3Gel.
(4) molecular sieve of step (1) gained is joined in the reaction system in step (3) preparation colloidal sol or colloidal sol change the process of gel into, hydrolysate just is that core is assembled growth with the sieve particle, obtains the plural gel of composite oxides coating molecular sieve.The addition of molecular sieve is 0~40% in the hope of the content in carrier.
(5) with obtain in step (3) and/or the step (4) gel carry out CO 2Fluid supercritical drying, drying condition are 40~60 ℃ of temperature, pressure 8.0~12.0MPa, 1~4 hour time, obtain composite oxide powder.
(6) step (5) is obtained composite oxide powder in Muffle furnace in 400~800 ℃ of roastings 2~5 hours, obtain needed catalyst carrier.
The specific embodiment
Further set forth characteristics of the present invention below by embodiment:
Embodiment one:
The ratio that takes by weighing the ethyl orthosilicate of 34.0g butyl titanate and 20.8g be dissolved in respectively evenly mix again behind the ethanol solution A; With water, 41.2ml acetic acid and the 40ml absolute ethyl alcohol of 19ml mix solution B.Under strong agitation, solution B dropwise splashed among the A react; Obtain colloidal sol behind the reaction 30min, the aging under field conditions (factors) gel that just obtains of colloidal sol; It is dry to adopt supercritical carbon dioxide fluid that this gel is implemented, and drying condition is 40~60 ℃ of temperature, pressure 8.0~12.0Mpa, and the time is approximately 1~2 hour (detect less than aqueous vapor or organic matter smell substantially this moment) in tail gas, obtain white powder; With white powder in Muffle furnace in 500 ~ 600 ℃ of roastings 3 hours, obtain TiO 2-SiO 2Composite oxides; A certain amount of Y zeolite and Ti-Si composite oxide are ground in mortar jointly, make mixed-powder, powder process compression molding, drying, roasting with obtaining obtain needed composite oxide material, and note is a.
Embodiment two
With being dissolved in respectively of the ethyl orthosilicate of 34.0g butyl titanate and 20.8g evenly mix again behind the ethanol solution A; In A solution, add 3gY type molecular sieve under the intense stirring condition; With water, 41.2ml acetic acid and the 40ml absolute ethyl alcohol of 19ml mix solution B.Under stirring condition, solution B dropwise splashed among the A react; Obtain colloidal sol behind the reaction certain hour, the aging under field conditions (factors) certain hour of colloidal sol just obtains gel; Adopt the step identical that gel is carried out drying and roasting, obtain needed composite oxide material note and be b with embodiment.
Embodiment three
With the ratio of the ethyl orthosilicate of 34.0g butyl titanate and 20.8g be dissolved in respectively evenly mix again behind the ethanol solution A; With water, 41.2ml acetic acid and the 40ml absolute ethyl alcohol of 19ml mix solution B.Under strong magnetic stirs, solution B dropwise splashed among the A react; After reaction is finished, under intense stirring condition, in reaction product, add the 3g Y zeolite; Continue to obtain colloidal sol behind the reaction certain hour, the aging under field conditions (factors) certain hour of colloidal sol just obtains gel; Adopt the step identical that gel is carried out drying and roasting, obtain needed composite oxide material note and be c with embodiment.
Embodiment four
Change the ethyl orthosilicate among the embodiment one, two, three into aluminum nitrate, wherein the amount of butyl titanate is the amount 30g of 40.8g aluminum nitrate, and molecular sieve is changed to the ZSM-5 molecular sieve, and other conditions are identical with step, the composite oxide material that obtains, note is d, e, f respectively.
Embodiment five
According to the method among the embodiment one, two, three, change the amount of butyl titanate and ethyl orthosilicate wherein into 54.4g and 8.3g respectively, molecular sieve is changed to beta-molecular sieve, and other conditions and step are constant, obtain three carriers, and note is g, h, i respectively.
Embodiment six
The method of employing BET is measured the specific area and the pore volume of laboratory sample in the foregoing description, and the gained experimental data is shown in following table one.Data can be seen from table, the prepared composite of each embodiment has higher specific surface area, pore volume and bigger average pore size among the present invention, and 10~20nm mesoporous occupies very big ratio, so this class advanced composite material (ACM) not only is suitable as the catalyst carrier in the light petroleum cut fraction hydrogenation processing procedure; Especially adapt to the catalyst carrier in the heavy distillate hydrotreatment process.Because this class carrier material both provided the duct combination of micropore-mesopore, was beneficial to the big molecular diffusion of heavy oil, provide in molecular sieve highly acid and the composite oxides again, weakly acidic combination, be adapted to the needs of dissimilar hydrogenation reactions.Therefore composite provided by the present invention is the carrier material of good catalyst for hydro-processing heavy distillate, and suitable application prospects is arranged.
The fundamental property of table one, complex carrier
Carrier a b c d e f g h i
Specific area (m 2/g) 350 390 375 337 367 348 310 297 315
Pore volume (ml) 0.75 1.31 1.02 0.56 0.68 0.63 0.55 0.85 0.66
Average pore size (nm) 8.2 11.3 10.2 6.0 7.1 6.5 7.5 12.0 9.0
Pore size distribution <10nm 17.1 16.3 16.9 22.5 28.3 27.6 34.6 31.3 32.5
10~20nm 81.3 82.3 81.9 77.3 71.2 72.1 61.2 66.4 65.7

Claims (2)

1, a kind of novel microporous/the mesoporous composite hydrogenation catalyst carrier material, it is characterized in that: the molecular sieve of preparation and composite oxides constitute in the carrier, and the ratio of molecular sieve is 0~40%; Composite oxides are TiO 2-SiO 2The time, TiO 2Content is 20%~100%, SiO 2Content is 0%~80%; Composite oxides are TiO 2-Al 2O 3The time, TiO 2Content is 0%~100%, Al 2O 3Content is 0%~100%.
2, a kind of novel microporous/preparation method of mesoporous composite hydrogenation catalyst carrier material, it is characterized in that: the preparation process of above-mentioned composite carrier material is as follows:
1. adopt known ion-exchange to change hydrogen type molecular sieve into Y zeolite or beta-molecular sieve or ZSM-5 molecular sieve, 300~900 ℃ of roastings are 2~8 hours in air atmosphere, obtain preparing the complex carrier molecular sieve;
2. the butyl titanate of metering and ethyl orthosilicate or aluminum nitrate are dissolved in respectively evenly mix again behind the ethanol solution A; With water, acetic acid and absolute ethyl alcohol mix solution B, the mol ratio of compounding substances is: (Ti+Si): H 2O: ROH: HAc=1: 1~4: 10~15: 1~3, (Ti+Al): H 2O: ROH: HAc=1: 1~3: 8~13: 1~2;
3. under strong agitation, solution B dropwise splashed among the A react; Obtain colloidal sol behind reaction 10~60min, the aging under field conditions (factors) 3~72h of colloidal sol just obtains TiO 2-SiO 2Or TiO 2-Al 2O 3Gel;
4. with step 1. the molecular sieve of gained 3. prepare in the process that colloidal sol or colloidal sol changes gel in step and join in the reaction system, hydrolysate just is that core is assembled growth with the sieve particle, obtains the plural gel that composite oxides coat molecular sieve.The addition of molecular sieve is 0~40% in the hope of the content in carrier;
5. with step 3. or step obtain in 4. gel carry out CO 2Fluid supercritical drying, drying condition are 40~60 ℃ of temperature, pressure 8.0~12.0MPa, 1~4 hour time, obtain composite oxide powder.
6. 5. step is obtained composite oxide powder in Muffle furnace in 400~800 ℃ of roastings 2~5 hours, obtain needed catalyst carrier.
CNB2005100772489A 2005-06-20 2005-06-20 Microporous and mesoporous composite hydrogenation catalyst carrier materials and process for preparing same Expired - Fee Related CN100431703C (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102327772A (en) * 2010-11-01 2012-01-25 华东理工大学 Preparation method of composite metal mesoporous oxide and application thereof
CN102773112A (en) * 2012-08-10 2012-11-14 西安交通大学 Method for preparing ternary complex carrier supported nickel phosphide catalyst
CN103372464A (en) * 2012-04-13 2013-10-30 中国石油天然气股份有限公司 Dual-pore composite alumina material
CN111085244A (en) * 2018-10-23 2020-05-01 中国石油化工股份有限公司 Preparation method of hierarchical pore composite material
CN111086999A (en) * 2018-10-23 2020-05-01 中国石油化工股份有限公司 Preparation method of composite material containing Y-type molecular sieve
CN114669287A (en) * 2022-04-26 2022-06-28 西安科技大学 Ordered mesoporous titanium-aluminum composite oxide coated TS-1 molecular sieve material and preparation method thereof

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100200612B1 (en) * 1996-07-31 1999-06-15 윤종용 Method for manufacturing porous composite oxide
CN1107105C (en) * 2000-10-26 2003-04-30 中国石油化工股份有限公司 High-or medium-oilness hydrocracking catalyst
CN1147574C (en) * 2001-07-02 2004-04-28 中国石油化工股份有限公司 Hydrocracking catalyst for inceasing output of jet fuel and diesel oil

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102327772A (en) * 2010-11-01 2012-01-25 华东理工大学 Preparation method of composite metal mesoporous oxide and application thereof
CN102327772B (en) * 2010-11-01 2013-04-03 华东理工大学 Preparation method of composite metal mesoporous oxide and application thereof
CN103372464A (en) * 2012-04-13 2013-10-30 中国石油天然气股份有限公司 Dual-pore composite alumina material
CN102773112A (en) * 2012-08-10 2012-11-14 西安交通大学 Method for preparing ternary complex carrier supported nickel phosphide catalyst
CN102773112B (en) * 2012-08-10 2014-06-04 西安交通大学 Method for preparing ternary complex carrier supported nickel phosphide catalyst
CN111085244A (en) * 2018-10-23 2020-05-01 中国石油化工股份有限公司 Preparation method of hierarchical pore composite material
CN111086999A (en) * 2018-10-23 2020-05-01 中国石油化工股份有限公司 Preparation method of composite material containing Y-type molecular sieve
CN114669287A (en) * 2022-04-26 2022-06-28 西安科技大学 Ordered mesoporous titanium-aluminum composite oxide coated TS-1 molecular sieve material and preparation method thereof

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