CN1876731A - Aqueous coating containing three layer nuclear shell structure rubber particle latex and its preparation method - Google Patents

Aqueous coating containing three layer nuclear shell structure rubber particle latex and its preparation method Download PDF

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CN1876731A
CN1876731A CN 200510075254 CN200510075254A CN1876731A CN 1876731 A CN1876731 A CN 1876731A CN 200510075254 CN200510075254 CN 200510075254 CN 200510075254 A CN200510075254 A CN 200510075254A CN 1876731 A CN1876731 A CN 1876731A
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monomer
shell structure
rubber particle
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nuclear shell
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CN100389156C (en
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李效玉
刘月文
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Beijing University of Chemical Technology
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Abstract

The invention relates the water paint with three-layer shell sandwich rubber latex emulsion and preparing method. The method has the advantages of low cost, simple technology and improving fire-resisting property, water resistance and hardness of water paint film.

Description

A kind of water-borne coatings that contains three layer nuclear shell structure rubber particle latex and preparation method thereof
Technical field:
The present invention relates to a kind of water-borne coatings that contains three layer nuclear shell structure rubber particle latex and preparation method thereof.
Background technology:
The esters of acrylic acid water-borne coatings is to be the coating that disperses thinner with water, the volatilization of organic solvent-free in application, and organic solvent-free is remaining in use, belongs to environmentally friendly coating, many is used for the building inside and outside wall application.When being used for the application of woodenware and metallic surface, require coating surface hardness height, good heat resistance, water-tolerant.But the esters of acrylic acid water-borne coatings is coated with when being contained in woodenware, metallic surface, water-borne coatings poor water resistance, poor heat resistance, and the problem that varnish hardness is low will highlight, and has limited the application of aqueous acrylic acid series water-borne coatings.
In order to improve the physical strength of filming, performances such as water tolerance, usually to macromolecular chain be cross-linked with each other, therefore people have carried out a large amount of research to emulsion that can room temperature film-forming, obtain normal temperature crosslinked emulsion as US4772680 by acetoacetyl and hydrazine reaction generation ketimine structure; EP567128, CN1144242 can at room temperature carry out stable reaction by having the polymkeric substance of holding carboxyl and the polymkeric substance of nitrogen heterocyclic ring propylene group, CN1537895 is two kinds of component coating, with the mixed in molar ratio of primary amine group/epoxide group by 1: 1, realizes crosslinking reaction.Above-mentioned normal temperature crosslinked system weak point is that material toxicity is big, costs an arm and a leg, and two-pack when construction, mix the back and in the construction time, solidify easily, the system viscosity is increased, the influence construction, human factor is bigger to the influence of filming.
Summary of the invention:
It is filmogen that the present invention attempts to contain three layer nuclear shell structure rubber particle latex, crosslinked mono-component aqueous coating of a kind of environmentally friendly self-vulcanizing and preparation method thereof is provided, make cost of material cheap, preparation and construction technology are simple, and improve performances such as water tolerance that water-borne coatings films, thermotolerance, hardness.
A kind of water-borne coatings that contains three layer nuclear shell structure rubber particle latex of the present invention, by polymer emulsion, multiple auxiliary agent, the water-borne coatings that color stuffing is formulated, it is characterized in that said polymer emulsion is a kind of emulsion with three-layer nuclear shell structure latex particle, solid content is 25~55%, the stratum nucleare of latex particle is an alkene class hard monomer, the multipolymer of alkene class soft monomer and polyenoid class cross-linking monomer, inferior skin is an alkene class hard monomer, alkene class soft monomer and contain epoxide group, the multipolymer of the vinyl monomer of anhydride group or reactive halogen group, outermost layer are alkene class hard monomer, alkene class soft monomer and contain carboxyl, hydroxyl, the multipolymer of the vinyl monomer of amido or amide group.
The stratum nucleare of three-layer nuclear shell structure latex particle accounts for 25~50% of total polymer mass, and inferior skin accounts for 25~50%, and outermost layer accounts for 25~50%.
The median size of latex particle is preferably less than 100 nanometers.
Said alkene class hard monomer is any in the following material or their combination: vinylbenzene, methyl methacrylate, isobornyl methacrylate, isobornyl acrylate, uncle's nine NSC 11801, uncle's ten NSC 11801, uncle's hendecoic acid vinyl acetate, acrylonitrile monemer.
Alkene class soft monomer is any in the following material or their combination: ethyl propenoate, butyl acrylate, vinylformic acid isopentyl ester, 2-EHA.
Polyenoid class cross-linking monomer is any in the following material or their combination: Vinylstyrene, bisacrylamide, ethylene glycol dimethacrylate, tirethylene glycol dimethacrylate, triethylene Glycol dimethacrylate, tripropylene glycol dimethacrylate, trimethylolpropane trimethacrylate, tetramethylolmethane tetramethyl-acrylate.
The vinyl monomer that contains epoxide group, anhydride group or reactive halogen group is a kind of in the following material group or their combination: glycidyl methacrylate, glycidyl allyl ether, maleic anhydride, vinylchlorid vinyl ether, vinyl chloroacetate, p-chloromethyl styrene.
Have carboxyl, phosphate, hydroxyl, amido or amide group vinyl monomer and be a kind of in the following material group or their combination: vinylformic acid, methacrylic acid, acrylamide, Methacrylamide, n-methylolacrylamide, acrylic amine ethyl ester, methacrylic acid amino ethyl ester, methacrylic acid N, silomate base ethyl ester, Hydroxyethyl acrylate, Propylene glycol monoacrylate.
Three layer nuclear shell structure rubber particle latex adopts following method preparation:
In the reactor of protection of inert gas; under the agitation condition; add deionized water, emulsifying agent, nuclear layer monomer successively and carry out emulsification; be heated to 40~88 ℃; the aqueous solution initiated polymerization that adds initiator; finished stratum nucleare particle building-up reactions in 1~2 hour, the mass ratio of wherein used alkene class hard monomer, alkene class soft monomer and polyenoid class cross-linking monomer: 40~80: 20~60: 0.1~1.
Then inferior outer olefinic monomer is mixed, be added dropwise in the reactor simultaneously with initiator solution, after dropwising, reacted 0.5~2 hour, finish the synthetic of time outer particle, wherein used alkene class hard monomer, alkene class soft monomer and contain the mass ratio of the vinyl monomer of epoxide group, anhydride group or reactive halogen group: 25~60: 35~60: 5~40.
The outermost layer vinyl monomer being mixed is added drop-wise in the reactor gradually again, drip initiator solution simultaneously, after dropwising, reacted 0.5~2 hour, finish the synthetic of outermost layer particle, wherein used alkene class hard monomer, alkene class soft monomer and the mass ratio that contains the vinyl monomer of carboxyl, hydroxyl, amido or amide group are: 25~60: 35~90: 5~40.
In reactor, add the back and eliminate initiator solution, be incubated 1~2 hour,, filter discharging, obtain three layer nuclear shell structure rubber particle latex through cooling.Rubber particle latex prepares that nuclear layer monomer accounts for 25~50% of monomer total mass in the used monomer generally, and inferior outer monomer accounts for 25~50% of monomer total mass, and the outermost layer monomer accounts for 25~50% of monomer total mass.
Used initiator and consumption are with generally letex polymerization is similar in the three layer nuclear shell structure rubber particle latex preparation, be Potassium Persulphate, ammonium persulphate, Potassium Persulphate-sodium bisulfite or ammonium persulfate-sodium bisulfite, consumption is generally 0.005~1% of the used monomer mass of letex polymerization.
Used emulsifying agent is letex polymerization anionic, non-ionic type or negatively charged ion and non-ionic composite commonly used, perhaps reactive emulsifier.Consumption is similar with general letex polymerization, is generally 0.5~2% of monomer mass.
The present invention also provides a kind of preparation method who contains the water-borne coatings of three layer nuclear shell structure rubber particle latex, by three layer nuclear shell structure rubber particle latex, multiple auxiliary agent, color stuffing is formulated, concrete compound method is: be filmogen with the three layer nuclear shell structure rubber particle latex, composite with film coalescence aid, flow agent, defoamer, thickening material, rheology modifier, mould inhibitor, sanitas, wetting agent, anti-zoned colored agent, matting agent, and inorganic color stuffing makes water-borne coatings, and wherein the weight percentage of three layer nuclear shell structure rubber particle latex is 35~95%.
Key of the present invention is design and synthesized a kind of three layer nuclear shell structure rubber particle latex that contains, and as filmogen, realizes normal temperature crosslinked, the high heat resistance and the high rigidity of water-borne coatings with this particle emulsion.
The present invention is that the particle structure design by multi-layer core-shell will participate in two class functional groups of crosslinking reaction (class is an epoxide group, anhydride group, reactive halogen, another kind of be can with their the reaction carboxyl, hydroxyl, amido, amide group) is distributed in different shells respectively, hydrophilic functional group's (carboxyl, hydroxyl, amido, amide group) design is at outermost layer, owing to water is arranged as dispersion agent, when emulsion and water-borne coatings state, hydrophilic radical is all the time towards water, the appearance that has limited between inferior skin and outermost layer multipolymer is closed, therefore avoided when polymerization and water-dispersion emulsion system are deposited the reaction of the two, made emulsion and coating that good shelf stability energy be arranged; And when the paint spraying film forming, along with the volatilization of moisture, will lose the environment of water towards the hydrophilic radical of water, under the effect of suitable temperature and film coalescence aid, the polymer molecule chain movement, merge mutually between particle, the ectonexine infiltration, realize crosslinking reaction, nuclear polymer is designed to little crosslinked than hard polymer in addition, second-order transition temperature is higher, bring film higher hardness, shell polymeric is designed to be beneficial to room temperature film-forming than flexible polymer.The water-borne coatings excellent storage stability and the application operating procedure that obtain of method is simple thus, and the film performance that obtains is good.
Embodiment:
Embodiment 1:
(1) preparation of three-layer nuclear shell emulsion:
A. the preparation of stratum nucleare polymkeric substance:
Having water of condensation, stir, thermometer, add 34 kilograms of deionized waters in 100 liters of enamel reaction stills of Dropping feeder, 0.15 kilogram alkyl diphenyl disodium sulfonate, 0.30 the reactive emulsifier allyl group polyethoxye sulfonate (SEN-10) of kilogram, 9.1 kilogram vinylbenzene, 2.8 kilograms of butyl acrylates, 0.1 kilogram of Vinylstyrene, stirring and emulsifying, logical nitrogen 20min is warming up to 40 ℃ of initiated polymerizations, adds 0.012 kilogram of Potassium Persulphate and 0.012 kilogram of sodium bisulfite water liquid (water yield is 400 grams), after the initiation reaction 1 hour, the temperature of reaction of system remains on 60 ± 2 ℃ gradually.
B: the preparation of inferior outer layer copolymer:
With 2.5 kilograms of methyl methacrylates that mix, 5.0 kilogram butyl acrylate, 1.5 the kilogram glycidyl methacrylate drips (water yield is 900 grams) simultaneously with 0.009g Potassium Persulphate and 0.009 kilogram of aqueous solution of sodium bisulfite, is added dropwise to complete in 1 hour.
C: the preparation of outermost layer polymkeric substance:
With 3.3 kilograms of methyl methacrylates that mix, 5.0 kilogram butyl acrylate, 0.7 kilogram methacrylic acid and 0.009 kilogram of Potassium Persulphate and 0.009 kilogram of sodium bisulfite (be made into the aqueous solution, the water yield is 900 grams) dropping simultaneously dropwised afterreaction 1 hour.
Be warming up to 72 ± 2 ℃, add the rongalite of 0.015 kilogram of back elimination initiator and 0.015 kilogram tertbutyl peroxide and (be made into the aqueous solution, the water yield is 400 grams), reacted 1~2 hour, be cooled to below 40 ℃ and filter discharging, obtain solid content and be 45% three-layer nuclear shell structure emulsion, stable reaction in the polymerization process is not found gel.
(2) composite (following said umber all refers to mass fraction) of varnish type water-borne coatings
100 parts of three-layer nuclear shell structure emulsions of the present invention are added in the stirring tank, open and stir, drip 0.2 part pH value conditioning agent AMP95 gradually, 795,2 parts of furtherance films of film coalescence aid auxiliary agent (propylene glycol) of 5 parts, 0.5 part of wetting agent, 0.8 part flow agent 2020,0.2 part defoamer 681F, 5230,0.01 parts of mould inhibitors 1138 of 0.1 part of thickening material, 0.01 part sanitas MV, 5 parts of anti-zoned colored agent (anti-scraping 810) are fully stirred, and make varnish type water-borne coatings.
(3) performance measurement and measuring method thereof: (concrete data see Table 2)
The mensuration of degree of crosslinking: take by weighing a certain amount of film that in baking oven, dries to constant weight, pack in the load weighted in advance filter paper, in apparatus,Soxhlet's, use acetone extracting 48 hours, film after the extracting is dried to constant weight in baking oven, calculate the degree of crosslinking of film according to following formula: the quality (g) * 100% of weight (the g)/extracting cephacoria of film degree of crosslinking=extracting caudacoria.
Cup impression performance measurement that coating is water-fast:
In beaker, irritate 400ml water, boil.On tested base material, fall some boiling water, on will also having the beaker of boiling water to be positioned over then to film.Beaker is placed 15min on tested base material.After the 15min, take beaker away, grade to filming immediately; Wait to film and recover to grade after 6 hours.Nothing is turned white, and no impression is a top grade, and no impression has little turning white, but reverts to good level after doing, impression is arranged or turn white after can not revert to failure.
The water resistance test of film: GB/T1733-93 tests according to GB.
The test of film hardness: use paint film pencil scratch hardness instrument according to GB GB/T6739-1966.
Embodiment 2-12: used monomer of synthetic latex particle and consumption see Table 1, and other preparation condition is with embodiment 1.
Table 1: used monomer of embodiment 2-12 synthetic latex particle and consumption
Unit: kilogram
St is a vinylbenzene in the table, and MMA is a methyl methacrylate, and BA is a butyl acrylate, and DVB is a Vinylstyrene, and GMA is a glycidyl methacrylate, and AN is a vinyl cyanide, and AA is a vinylformic acid; TEGDA triethylene Glycol dimethacrylate, the MALl maleic anhydride, IBOMA isobornyl methacrylate, AM are acrylamide; IPA vinylformic acid isopentyl ester, IBOA is an isobornyl acrylate, HEA Hydroxyethyl acrylate, MAL2 are MALEIC ANHYDRIDE, and HAM is a n-methylolacrylamide, TPGDA tripropylene glycol dimethacrylate, the EA ethyl propenoate, VCA vinyl chloroacetate, uncle's VeoVa-10 ten NSC 11801, DMEA methacrylic acid N, silomate base ethyl ester.
Table 2: the every testing performance index result of varnish type water-borne coatings of embodiment 1-12
Embodiment 13-18: the configuration of colored paint type coating
200 liters at high speed dispersor are disperseed to add in the cylinder 100 parts of deionized waters, 5 parts of dispersion agent DP-270 consumptions, 1.5 parts of defoamer 681F, 1200 rev/mins were stirred 10 minutes, slowly add 50 parts of commercially available rutile titanium dioxides successively, 10 parts of kaolin, 5 parts of talcum powder continued dispersed with stirring 20 minutes, ground twice with sand mill, fineness reaches below 30 microns and forms pigment slurry, and is stand-by.
Three-layer nuclear shell structure emulsion with step (1) in the embodiment of the invention 2,4,6,8,10 or 12 in the paint still adds in the stirring tank for 100 parts, open and stir, 100-300 rev/min of stirring, drip 0.2 part pH value conditioning agent AMP95,5 parts film coalescence aid 795,2 parts of furtherance film auxiliary agents (propylene glycol), 0.5 part of wetting agent, 0.2 part of defoamer 681F.
Ground pigment slurry is slowly added in the emulsion in the paint still, slowly add 2.0 parts of flow agents then successively, 0.5 part of thickening material 5230,0.02 part 1138,0.02 parts of sanitas MV of mould inhibitor look color and require to add various color paste tonings, fully stir, make colored paint type water-borne coatings.
Table 3: the every testing performance index result of colored paint type water-borne coatings of embodiment 13-18
Figure A20051007525400121

Claims (6)

1. water-borne coatings that contains three layer nuclear shell structure rubber particle latex, formulated by polymer emulsion and other auxiliary agents, it is characterized in that said polymer emulsion is a kind of emulsion with three-layer nuclear shell structure latex particle, solid content is 25~55%, the stratum nucleare of latex particle is an alkene class hard monomer, the multipolymer of alkene class soft monomer and polyenoid class cross-linking monomer, inferior skin is an alkene class hard monomer, alkene class soft monomer and contain epoxide group, the multipolymer of the vinyl monomer of anhydride group or reactive halogen group, outermost layer are alkene class hard monomer, alkene class soft monomer and contain carboxyl, hydroxyl, the multipolymer of the vinyl monomer of amido or amide group;
The stratum nucleare of said three-layer nuclear shell structure latex particle accounts for 25~50% of total polymer mass, and inferior skin accounts for 25~50%, and outermost layer accounts for 25~50%.
2. according to the water-borne coatings that contains three layer nuclear shell structure rubber particle latex of claim 1, it is characterized in that:
Said alkene class hard monomer is a kind of in the following material or their combination: vinylbenzene, methyl methacrylate, isobornyl methacrylate, isobornyl acrylate, uncle's nine NSC 11801, uncle's ten NSC 11801, uncle's hendecoic acid vinyl acetate, acrylonitrile monemer;
Alkene class soft monomer is a kind of in the following material or their combination: ethyl propenoate, butyl acrylate, vinylformic acid isopentyl ester, 2-EHA;
Polyenoid class cross-linking monomer is a kind of in the following material or their combination: Vinylstyrene, bisacrylamide, ethylene glycol dimethacrylate, tirethylene glycol dimethacrylate, triethylene Glycol dimethacrylate, tripropylene glycol dimethacrylate, trimethylolpropane trimethacrylate, tetramethylolmethane tetramethyl-acrylate;
The vinyl monomer that contains epoxide group, anhydride group or reactive halogen group is a kind of in the following material group or their combination: glycidyl methacrylate, glycidyl allyl ether, maleic anhydride, vinylchlorid vinyl ether, vinyl chloroacetate, p-chloromethyl styrene;
Have carboxyl, hydroxyl, amido or amide group vinyl monomer and be a kind of in the following material group or their combination: vinylformic acid, methacrylic acid, acrylamide, Methacrylamide, n-methylolacrylamide, acrylic amine ethyl ester, methacrylic acid amino ethyl ester, methacrylic acid N, silomate base ethyl ester, Hydroxyethyl acrylate, Propylene glycol monoacrylate.
3. according to the water-borne coatings that contains three layer nuclear shell structure rubber particle latex of claim 1 or 2, it is characterized in that three layer nuclear shell structure rubber particle latex adopts following method preparation:
In the reactor of protection of inert gas, under the agitation condition, add deionized water, emulsifying agent, nuclear layer monomer successively and carry out emulsification, be heated to 40~88 ℃, the aqueous solution initiated polymerization that adds initiator, react and finished stratum nucleare particle building-up reactions in 1~2 hour, the mass ratio of wherein used alkene class hard monomer, alkene class soft monomer and polyenoid class cross-linking monomer: 40~80: 20~60: 0.1~1;
Then inferior outer olefinic monomer is mixed, be added dropwise in the reactor simultaneously with initiator solution, after dropwising, reacted 0.5~2 hour, finish the synthetic of time outer particle, wherein used alkene class hard monomer, alkene class soft monomer and contain the mass ratio of the vinyl monomer of epoxide group, anhydride group or reactive halogen group: 25~60: 35~60: 5~40;
The outermost layer vinyl monomer being mixed is added drop-wise in the reactor gradually again, drip initiator solution simultaneously, after dropwising, reacted 0.5~2 hour, finish the synthetic of outermost layer particle, wherein used alkene class hard monomer, alkene class soft monomer and contain the mass ratio of the vinyl monomer of carboxyl, hydroxyl, amido or amide group: 25~60: 35~90: 5~40;
In reactor, add the back and eliminate initiator solution, be incubated 1~2 hour, through cooling, filter discharging, obtain three layer nuclear shell structure rubber particle latex, wherein rubber particle latex prepares that nuclear layer monomer accounts for 25~50% of monomer total mass in the used monomer, and inferior outer monomer accounts for 25~50% of monomer total mass, and the outermost layer monomer accounts for 25~50% of monomer total mass.
4. according to the water-borne coatings of claim 3, it is characterized in that: the used initiator of preparation rubber particle latex is Potassium Persulphate, Sodium Persulfate, ammonium persulphate, Potassium Persulphate-sodium bisulfite, Sodium Persulfate-sodium bisulfite or ammonium persulfate-sodium bisulfite, and it is tertbutyl peroxide-formaldehyde sodium bisulfite that initiator is eliminated in the back.
5. according to the water-borne coatings of claim 3, it is characterized in that: the used emulsifying agent of preparation rubber particle latex is letex polymerization anionic, non-ionic type or negatively charged ion and non-ionic composite commonly used, perhaps reactive emulsifier.
6. preparation method who contains the water-borne coatings of three layer nuclear shell structure rubber particle latex, formulated by three layer nuclear shell structure rubber particle latex, multiple auxiliary agent, color stuffing, concrete compound method is: be filmogen with the three layer nuclear shell structure rubber particle latex, compositely make water-borne coatings with film coalescence aid, flow agent, defoamer, thickening material, rheology modifier, mould inhibitor, sanitas, wetting agent, anti-zoned colored agent, matting agent and color stuffing, wherein the weight percentage of three layer nuclear shell structure rubber particle latex is 35~95%.
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