CN1872826A - Method for producing lower alcohol continuously - Google Patents
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- CN1872826A CN1872826A CN 200510075407 CN200510075407A CN1872826A CN 1872826 A CN1872826 A CN 1872826A CN 200510075407 CN200510075407 CN 200510075407 CN 200510075407 A CN200510075407 A CN 200510075407A CN 1872826 A CN1872826 A CN 1872826A
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Abstract
This invention discloses a method for continuously manufacturing lower alcohol. The method comprises: (1) evacuating and pumping nitrogen into the reactor; (2) hydrating lower alkene at 80-200 deg.C and 4.0-40.0 MPa in the presence of a solid acid catalyst to obtain lower alcohol; (3) separating the lower alcohol from the reaction products. The catalyst has such advantages as high thermal stability, high mechanical stability and high activity stability.
Description
Technical field
The present invention relates to the method for a kind of continuous production, specifically, relate to the method that a kind of continuous production contains 2 to 5 carbon atom lower alcohols for level alcohol.
Background technology
The low-carbon alkene direct hydration technology that with the Zeo-karb is catalyzer is that raw material olefin is mixed with process water, and is preheated to 100～200 ℃ and laggardly goes into the hydration catalyticreactor, is that 4.0～20.0MPa reacts in reaction pressure.Several sections beds are set in the reactor, and reaction mass is by each section of reactor catalyst bed, and the reaction product of generation is separated after being derived reactor.Water in the product also contains various ions and impurity that reaction process produces except that containing trace alcohol, cause disadvantageous effect in order to prevent various ions and impurity to the corrosion of equipment or to reaction, needs through purifying treatment before process water loops back reactor.
Under the cation exchange resin catalyst effect, low-carbon alkene can generate corresponding low-carbon alcohol by acid catalyzed effect; Because low-carbon alkene and water dissolve each other hardly, therefore reaction is to carry out under three-phase (solid catalyst phase, liquid phase water gas phase, low-carbon alkene phase) condition.The catalyzer that uses of reaction is the heatproof strong-acid ion exchange resin of modification, is characterized in that the space-time yield height of reactive behavior height, catalyzer, corrosion are little, pollutes gently.Reaction process when containing 2 to 5 carbon atom low-carbon alkenes and carry out direct hydration and mechanism different, the reaction process that in industrial production different hydro-combination process is adopted is different.For example the butylene direct hydration process adopts, and what be that bubbling style three-phase fixed-bed reactor propylene direct hydration process then adopts is the three phase trickle flow bed bioreactor; But the problem that exists in its reaction process and the industrial production is similar substantially.
In catalyzing cation exchange resin propylene direct hydration process, propylene and water carry out hydration reaction generation Virahol through entering reactor after the preheating; Reaction process can be carried out in gas phase or liquid phase, 120～200 ℃ of reaction pressure 2.5～25MPa, temperature of reaction; In the propylene direct hydration reaction, the per pass conversion of propylene is at 60～70mol%.The propylene hydration reaction product is sent into water wash column, and unreacted propylene loops back reactor after separating with Virahol.Anhydrous isopropyl alcohol then separates aqueous Virahol with water through 3～6 distillation towers with a small amount of other weight component if desired; General benzene, diisopropyl ether or the C of adopting
6Alkane is made the entrainment reagent of water in sepn process.
In cation exchange resin catalyst catalysis n-butene direct hydration process, butylene and water generate sec-butyl alcohol, reaction pressure 2.5～25MPa, 130～200 ℃ of temperature of reaction through entering reactor generation hydration reaction after the preheating; The per pass conversion of the n-butene of solution-air phase reaction is at 6～10mol%.The butylene hydration resultant of reaction is flowed through from reactor head and is divided behind the heat exchanger water-yielding stratum to enter the liquid liquid separator to take off C
4Tower, water loop back reactive system after treatment.Take off C
4Cat head distilled butylene-butane cut major part is circulated back to reactive system, and the small part discharging is to avoid the accumulation of inertia butane.The crude secbutyl alcohol that the tower still obtains contains a small amount of C
4Impurity such as hydrocarbon, di-secondary butyl ether, not moisture substantially.The separation and purification system of the crude secbutyl alcohol distillation system with the indirect hydration method of sulfuric acid substantially is identical, and the purity of the back sec-butyl alcohol of purifying can reach 99.9%.
In the aforesaid method with other method together in US Patent specification 4,579, obtain in 984 and 4,456,776 describing.These methods especially are applied in the production of Virahol (IPA), sec-butyl alcohol (SBA) and the trimethyl carbinol (TBA).
The catalytic active center that with the vinyl benzene is the cation exchange resin catalyst of matrix is a sulfonic acid group, and along with the height of temperature of reaction, the turnover rate of sulfonic acid group increases gradually, and the general use temperature of common cation exchange resin catalyst is no more than 120 ℃.For thermostability and the use temperature that improves cation exchange resin catalyst, with halogen group as: fluorine or chlorine or bromine are introduced on the phenyl ring of Zeo-karb and improve the thermally-stabilised of cation exchange resin catalyst.The use temperature of practicalization can reach more than 170 ℃, relatively is fit to low-carbon alkene such as C
2～C
5The direct hydration of alkene.But hydration catalyst can residual aerobic in the catalyzer duct in building-up process, and these oxygen can participate in reaction when olefin hydration, and produces so-called " focus ".And the generation of these " focuses " can cause a large amount of losses of sulfonic acid group, form blocky carbide simultaneously, cause that reaction bed increased pressure, by product increase, the reaction solution body is to the equipment enhancing that is corrosive, and seriously influenced mechanical stability, thermostability and the reactive behavior of hydration catalyst.
A kind of treatment process that is used for low-carbon alkene direct hydration resin catalyst has been proposed in Chinese patent 86012001.To be storng-acid cation exchange resin that core is replaced by halogen be taken as before catalyzer uses this method, with containing pure deionized water at high temperature, carry out pre-treatment under the situation of anaerobic and non-metallic ion, treating processes be in 100～150 ℃ of temperature ranges and the condition that has pressure to exist under carry out, be attached to the halogen and the azochlorosulfonate acid ion of catalyst surface by release, reduce catalyzer in use corrodibility and also handle after the catalyzer stable mechanical performance, in the work-ing life that can reduce equipment corrosion and improve catalyzer, the treatment time of general catalyzer is 360 hours.This method exists the treatment time to grow, need with aqueous solution of alcohol, can not use the shortcoming of hardware need with equipment such as non-metallic containers.
Summary of the invention
The object of the present invention is to provide a kind of method of continuous production lower alcohol.
For achieving the above object, the method for continuous production lower alcohol provided by the invention adopts hydrating process, 80～200 ℃ of temperature of reaction, and reaction pressure 4.0～20.0MPa, best hydration reaction temperature is that 120～160 ℃, reaction pressure are 8.0～10.0MPa; Under the effect of solid acid catalyst, the low-carbon alkene catalytic hydration is become low-carbon alcohol, and the alcohol that will react in the after product separates, it is characterized in that: hydration catalyst is handled through vacuumizing, charge into nitrogen before use;
Described solid acid catalyst is a cation exchange resin catalyst.
The method that the present invention handles hydration catalyst is that (or hydration reactor or other encloses containers) carries out in container, removes gaseous state thing residual in the catalyzer duct-comprise oxygen etc. by the method that vacuumizes; When vacuum tightness in the closed unit less than behind-the 10mmHg, charge into nitrogen slowly; And then vacuumizing, charge into nitrogen, several times generally are 1～10 time repeatedly, preferably 2～4 times.By the catalyzer after present method processing, when being used for the low-carbon alkene hydration, beds does not have the focus generation, bed pressure drop keeps lower and steady.
Simple, the easy row that the present invention becomes the catalyst treatment process of low-carbon alkene hydration reaction process with a kind of effective means.Before the reaction of low-carbon alkene direct hydration, adopt the method that vacuumizes to handle according to the present invention to catalyzer, the generation of beds pressure drop and bed focus be can reduce, the thermostability of catalyzer in the reaction process, mechanical stability and active stability kept.
Description of drawings
The implementing procedure synoptic diagram that Fig. 1 handles hydration catalyst for the present invention.
Fig. 2 is a propylene direct hydration preparing isopropanol schematic flow sheet among embodiment 1 and the comparative example 1.
Fig. 3 is a butylene direct hydration system sec-butyl alcohol schematic flow sheet among embodiment 2, embodiment 3 and the comparative example 2.
Embodiment
Below by embodiment the present invention is described.
Embodiment 1
See also Fig. 1, handling hydration catalyst is at a Ф
In120 * 4000mm single tube reactor carries out, filling 25 liters of cation exchange resin catalysts (chemical plant in the Ji, Cangzhou, the trade mark are the D008 commercial catalyst) in the reactor.Vacuumize, injected then purity before this and be 99.9% nitrogen, and then repeated aforesaid operations three times.
See also Fig. 2, the charging density of propylene is: 99.3m%, reaction water is deionized water (specific conductivity is ∠ 5 μ s/cm).Reaction conditions: pressure 8.0MPa, 135 ℃ of temperature, propylene liquid charging air speed is 0.25h
-1, reaction water alkene mol ratio is 13.6, continuous operation 288 hours.The results are shown in Table 1.
Table 1
| Runtime, hour | Initially | 100 | 200 | 288 |
| Propylene conversion, mol% | - | 75.62 | 75.62 | 74.11 |
| The beds temperature rise, ℃ | 12 | 15 | 12 | 11 |
| The beds pressure drop, MPa | 0.08 | 0.10 | 0.09 | 0.11 |
Reaction back dismounting catalyzer, 0.033 liter of massive carbide of sieving catalyst residue.
Implement Comparative Examples 1
This simultaneous test is at a Ф
In120 * 4000mm single tube reactor carries out, and adopts the trickle bed feeding manner, filling 25 liters of cation exchange resin catalysts (chemical plant in the Ji, Cangzhou, the trade mark are the D008 commercial catalyst) in the reactor.The reaction process synoptic diagram as shown in Figure 2.The charging density of propylene is: 99.3m%, reaction water is deionized water (specific conductivity is ∠ 5 μ s/cm).Reaction conditions: pressure 8.0MPa, 135 ℃ of temperature, propylene liquid charging air speed is 0.25h
-1, reaction water alkene mol ratio is 13.6, continuous operation 288 hours.Reacted product discharges unreacted propylene gas by decompression separation, collects reaction liquid phase product analysis gas, liquid product composition and obtains the propylene molar yield.The results are shown in Table 2.
Table 2
| Runtime, hour | Initially | 100 | 200 | 288 |
| Propylene conversion, mol% | - | 75.01 | 70.83 | 66.91 |
| The beds temperature rise, ℃ | 22 | 20 | 18 | 19 |
| The beds pressure drop, MPa | 0.08 | 0.21 | 0.26 | 0.33 |
Reaction back dismounting catalyzer, 1.075 liters of massive carbides of sieving catalyst residue.
Embodiment 2
See also Fig. 1, handling hydration catalyst is at a Ф
In120 * 4000mm single tube reactor carries out, filling 25 liters of cation exchange resin catalysts (chemical plant in the Ji, Cangzhou, the trade mark are the D008C commercial catalyst) in the reactor.Vacuumize, injected then purity before this and be 99.9% nitrogen, and then repeated aforesaid operations.
See also Fig. 3, charging butylene concentration is: 97.3m%, reaction water is deionized water (specific conductivity is ∠ 5 μ s/cm).Reaction conditions: pressure 7.0MPa, 155 ℃ of temperature, butylene liquid feeding air speed is 1.05h
-1, reaction water alkene mol ratio is 3.0, continuous operation 288 hours.Reacted product discharges unreacted butylene gas by decompression separation, collects reaction liquid phase product analysis gas, liquid product composition and obtains the butylene molar yield.
Reaction back dismounting catalyzer, 0.021 liter of massive carbide of sieving catalyst residue.The results are shown in Table 3.
Table 3
| Runtime, hour | Initially | 100 | 200 | 288 |
| Butene conversion, mol% | - | 6.6 | 6.5 | 6.3 |
| The beds temperature rise, ℃ | 3 | 2 | 3 | 3 |
| The beds pressure drop, MPa | 0.07 | 0.08 | 0.08 | 0.09 |
Embodiment 3
Hydration catalyst is to handle in an encloses container, filling 25 liters of cation exchange resin catalysts (chemical plant in the Ji, Cangzhou, the trade mark are the D008C commercial catalyst) in the container.Vacuumized, inject then purity before this and be 99.9% nitrogen, and then repeat aforesaid operations three times, the catalyst treatment schematic flow sheet sees that Fig. 1, reaction process synoptic diagram see Fig. 3, and reaction conditions is with embodiment 2.Reacted product discharges unreacted butylene gas by decompression separation, collects reaction liquid phase product analysis gas, liquid product composition and obtains the butylene molar yield.
Reaction back dismounting catalyzer, 0.020 liter of massive carbide of sieving catalyst residue.The results are shown in Table 4.
Table 4
| Runtime, hour | Initially | 100 | 200 | 288 |
| Butene conversion, mol% | - | 6.5 | 6.5 | 6.2 |
| The beds temperature rise, ℃ | 3 | 2 | 2 | 2 |
| The beds pressure drop, MPa | 0.07 | 0.08 | 0.09 | 0.08 |
Implement Comparative Examples 2
This simultaneous test is at a Ф
In120 * 4000mm single tube reactor carries out, and adopts the three-phase bubbling feeding manner, filling 25 liters of cation exchange resin catalysts (chemical plant in the Ji, Cangzhou, the trade mark are the D008C commercial catalyst) in the reactor.The reaction process synoptic diagram as shown in Figure 3.Charging butylene concentration is: 97.3m%, reaction water is deionized water (specific conductivity is ∠ 5 μ s/cm).Reaction conditions: pressure 7.0MPa, 155 ℃ of temperature, butylene liquid feeding air speed is 1.05h
-1, reaction water alkene mol ratio is 3.0, continuous operation 288 hours.Reacted product discharges unreacted butylene gas by decompression separation, collects reaction liquid phase product analysis gas, liquid product composition and obtains the butylene molar yield.
Reaction back dismounting catalyzer, 0.120 liter of massive carbide of sieving catalyst residue.The results are shown in Table 5.
Table 5
| Runtime, hour | Initially | 100 | 200 | 288 |
| Butene conversion, mol% | - | 6.6 | 6.1 | 5.8 |
| The beds temperature rise, ℃ | 4 | 5 | 4 | 3 |
| The beds pressure drop, MPa | 0.11 | 0.18 | 0.20 | 0.21 |
Claims (6)
1, a kind of method of continuous production lower alcohol, adopt hydrating process, 80～200 ℃ of temperature of reaction, reaction pressure 4.0～20.0MPa, under the effect of solid acid catalyst, the low-carbon alkene catalytic hydration is become low-carbon alcohol, and the alcohol that will react in the after product separates, it is characterized in that: hydration catalyst is handled through vacuumizing, charge into nitrogen before use;
Described solid acid catalyst is a cation exchange resin catalyst.
2, according to the method for claim 1, it is characterized in that: being treated to 1～10 time of described hydration catalyst.
3, according to the method for claim 1 or 2, it is characterized in that: being treated to 2～4 times of described hydration catalyst.
According to the method for claim 1, it is characterized in that 4, the processing of described hydration catalyst is carried out in hydration reactor or other sealed vessel.
According to the method for claim 4, it is characterized in that 5, described reactor is fixed-bed reactor.
According to the method for claim 1, it is characterized in that 6, the hydration reaction temperature is that 120～160 ℃, reaction pressure are 8.0～10.0MPa.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101658779B (en) * | 2009-09-14 | 2012-05-09 | 郑州正力聚合物科技有限公司 | Large hydration reaction device |
| CN102757309A (en) * | 2011-04-26 | 2012-10-31 | 中国石油化工股份有限公司 | Alkene hydration method |
| CN103772175A (en) * | 2012-10-26 | 2014-05-07 | 中国石油化工股份有限公司 | Combined technique for synthesizing iso-propylidene acetone and sec-butyl alcohol |
| CN114507116A (en) * | 2020-10-28 | 2022-05-17 | 中国石油化工股份有限公司 | Olefin hydration reaction method |
| US11504685B1 (en) | 2021-09-27 | 2022-11-22 | Suzhou Yisheng Optical Material Co., Ltd. | Processing equipment and processing technology of gel microsphere material |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3512517A1 (en) * | 1985-04-06 | 1986-10-09 | Deutsche Texaco Ag, 2000 Hamburg | METHOD FOR THE TREATMENT OF STRONG ACID CATION EXCHANGER CATALYSTS |
| EP0579153B1 (en) * | 1992-07-13 | 1998-04-08 | Tosoh Corporation | Process for producing tertiary alcohols |
| CN1057075C (en) * | 1997-09-10 | 2000-10-04 | 中国石油化工总公司 | Process for producing low carbon alcohol by directly hydrating low carbon olefines |
-
2005
- 2005-05-31 CN CNB2005100754071A patent/CN1326820C/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101658779B (en) * | 2009-09-14 | 2012-05-09 | 郑州正力聚合物科技有限公司 | Large hydration reaction device |
| CN102757309A (en) * | 2011-04-26 | 2012-10-31 | 中国石油化工股份有限公司 | Alkene hydration method |
| CN102757309B (en) * | 2011-04-26 | 2014-09-17 | 中国石油化工股份有限公司 | Alkene hydration method |
| CN103772175A (en) * | 2012-10-26 | 2014-05-07 | 中国石油化工股份有限公司 | Combined technique for synthesizing iso-propylidene acetone and sec-butyl alcohol |
| CN103772175B (en) * | 2012-10-26 | 2015-06-17 | 中国石油化工股份有限公司 | Combined technique for synthesizing iso-propylidene acetone and sec-butyl alcohol |
| CN114507116A (en) * | 2020-10-28 | 2022-05-17 | 中国石油化工股份有限公司 | Olefin hydration reaction method |
| CN114507116B (en) * | 2020-10-28 | 2024-03-08 | 中国石油化工股份有限公司 | Olefin hydration reaction method |
| US11504685B1 (en) | 2021-09-27 | 2022-11-22 | Suzhou Yisheng Optical Material Co., Ltd. | Processing equipment and processing technology of gel microsphere material |
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| CN1326820C (en) | 2007-07-18 |
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Assignee: Zhejiang Xinhua Chemical Co., Ltd. Assignor: Dalian Institute of Chemical Physics, Chinese Academy of Sciences Contract record no.: 2011330001362 Denomination of invention: Method for continuously producing lower alcohol Granted publication date: 20070718 License type: Common License Open date: 20061206 Record date: 20111111 |