CN1869408B - 前短轴的具有涂层的燕尾狭槽 - Google Patents
前短轴的具有涂层的燕尾狭槽 Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/321—Rotors specially for elastic fluids for axial flow pumps for axial flow compressors
- F04D29/322—Blade mountings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/30—Fixing blades to rotors; Blade roots ; Blade spacers
- F01D5/3007—Fixing blades to rotors; Blade roots ; Blade spacers of axial insertion type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/30—Fixing blades to rotors; Blade roots ; Blade spacers
- F01D5/3092—Protective layers between blade root and rotor disc surfaces, e.g. anti-friction layers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/30—Manufacture with deposition of material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/90—Coating; Surface treatment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/95—Preventing corrosion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/40—Organic materials
- F05D2300/43—Synthetic polymers, e.g. plastics; Rubber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/603—Composites; e.g. fibre-reinforced
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/611—Coating
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- Structures Of Non-Positive Displacement Pumps (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Abstract
一种压缩器前短轴(10),包括燕尾狭槽(24)的多个轴向隔开的环形排(12、14、16、18、20、22),所述多个排的至少第一和第二个排具有部分涂覆有耐磨涂层(41)的燕尾狭槽。
Description
技术领域
本发明总体涉及一种转动机械技术,并且特别是涉及压缩器叶片安装在转子燕尾狭槽内。
背景技术
通常耐磨涂层施加在压缩器叶片的燕尾件部分上以便减小叶片和压缩器轮燕尾狭槽之间的压缩应力和摩擦。主要由于涂层容易施加其上,而将这种涂层施加在叶片燕尾件上。实际上,例如,叶片本身用掩模覆盖,并且可以直接将涂层喷射在叶片燕尾件上,并且如果需要固化,叶片容易进行处理并且运动通过炉子。但是,例如Mos2的某些类型的耐磨涂层以及其它类似的涂层与用于叶片的典型钢C450合金不相容。实际上,施加在C450合金材料上的涂层可降低该材料的耐腐蚀疲劳性能。
因此,需要在压缩器叶片和压缩器轮燕尾件之间提供耐磨性,而不降低叶片的耐腐蚀疲劳性能。
发明内容
在本发明的示例性实施例中,耐磨涂层直接施加在压缩器轮燕尾狭槽上以便在涂层和用于某些燃气轮机中的叶片材料之间减小(如果不是消除)所形成的潜在腐蚀情况。更特别是,在本发明的一个示例性实施例中,在认识到所述问题的情况下,在压缩器前短轴的级1和2中,Alumazite-ZD涂层直接施加在燕尾狭槽内。由于涂层本身是用于减小磨损和压碎应力的传统涂层,这是特别有利的解决方法,并且不需要重新设计任何部件。
因此,在一个方面中,本发明涉及一种压缩器前短轴,该短轴包括燕尾凹槽的多个轴向隔开的环形排,多个排的至少第一和第二排具有部分涂覆有耐磨涂层的燕尾狭槽。
在另一方面中,本发明涉及一种涡轮机机压缩器轴,该轴具有围绕支承叶片的至少一个环形排的轴的周边形成的多个燕尾狭槽,每个燕尾狭槽支承叶片,叶片具有翼面部分和接收在燕尾狭槽内的燕尾件安装部分,其中每个燕尾狭槽的一部分具有施加其上的耐磨涂层。
在又一方面中,本发明涉及一种涡轮机压缩器轴,该轴具有围绕支承叶片的至少一个环形排的轴的周边形成的多个燕尾狭槽,每个燕尾狭槽支承叶片,叶片具有翼面部分和接收在燕尾狭槽内的燕尾件安装部分,其中每个燕尾狭槽包括一对向内伸出的柄脚和通过大致平的过渡表面连接的一对向外指向的凹槽,并且其中热塑铝着色涂层施加在所述过渡表面上。
现在接合下面描述的附图描述本发明。
附图说明
图1是传统压缩器前短轴的透视图;
图2是传统压缩器叶片的透视图;
图3是从图1截取的第一压缩器级的放大局部细节,并且表示按照本发明示例性实施例施加在燕尾狭槽上的涂层;以及
图4是指出已经施加有涂层的表面区域的燕尾狭槽的简化局部端视图。
具体实施方式
图1表示由燕尾狭槽12、14、16、18、20和22的六个整体环形排形成的传统压缩器前短轴10,每个狭槽24构造成支承具有配合燕尾件部分的压缩器叶片。叶片的每排表示压缩器短轴的一级,并且相对于本发明来说,它是特别感兴趣的第一两个排或级12和14。
典型的第一级压缩器叶片26表示在图2中。叶片包括翼面28、平台30和成形为接收在相应燕尾狭槽24(图1)内的燕尾件32。在过去,耐磨涂层(总体虚线所示)在燕尾件32的相对侧上施加在表面34上(表示一个)。但是如上所述,例如Alumazite-ZD的某种涂层与用于叶片26的C450钢合金材料不相容。因此,可以降低叶片的耐腐蚀和疲劳性能。
参考图3和4,局部但更加详细地表示前短轴10的第一级12。每个燕尾狭槽24形成有一对向内指向的柄脚36以及通过平底部表面40连接的一对向外指向的凹槽38。注意到图3内的第一燕尾狭槽24通过狭槽的径向中心线截取,以便理解耐磨涂层的位置。在示例性实施例中,耐磨涂层施加在大致平的表面42的整个轴向长度上,该表面42用作燕尾件柄脚26的凸出半径和燕尾件凹槽38的凹入半径之间的过渡部分。将理解到在每个燕尾狭槽24(见图4)内具有两个这样横向相对的过渡表面42,并且每个狭槽24围绕狭槽排的整个360°范围进行类似涂覆。
在示例性实施例中,对于包括NiCrMoV合金的短轴来说,热塑铝着色涂层施加到0.0008-0.0018英寸之间的厚度。一种这样的涂层可以在市场上从Tiodize Co.,inc.制造的商品名称Alumazite ZD得到。这种涂层(或类似的适当涂层)防止电流和环境氧化,并且与NiCrMoV燕尾件材料相容。认识到工具必须调整以适于接近燕尾件柄脚下侧,该涂层通过传统喷射技术施加。
迄今为止的测试结果证实对燕尾狭槽24进行涂覆是用于避免所述叶片燕尾件32的耐腐蚀疲劳性能退化的可行技术。例如,涂覆有Alumazite ZD的NiCrMoV材料暴露于盐雾中长达405小时,并且涂层处没有腐蚀,只是用刀具切去涂层以暴露材料的根部处出现小腐蚀。在涂覆的NiCrMoV和GT-450之间也进行了耐磨测试,在5000循环以及低摩擦之后,没有显示出蚀斑。
虽然结合被认为是当前最为实用和优选的实施例来描述本发明,应该理解到本发明不局限于所披露的实施例,相反本发明旨在覆盖包括在所附权利要求的精神和范围内的多种变型和等同配置。
Claims (8)
1.一种压缩器前短轴(10),其包括燕尾狭槽(24)的多个轴向隔开的环形排(12、14、16、18、20、22),所述多个排的至少第一排和第二排具有部分涂覆有耐磨涂层的燕尾狭槽,其中所述短轴(10)由NiCrMoV合金构成,并且所述耐磨涂层包括热塑铝着色涂层。
2.如权利要求1所述的压缩器前短轴,其特征在于,每个燕尾狭槽(24)包括一对向内伸出的柄脚(36)和通过平底部(40)连接的一对向外指向的凹槽(38)。
3.如权利要求2所述的压缩器前短轴,其特征在于,每个燕尾狭槽(24)还包括在所述一对柄脚(36)和所述一对凹槽(38)之间的大致平的过渡表面(42)。
4.如权利要求3所述的压缩器前短轴,其特征在于,所述耐磨涂层只施加在所述大致平的过渡表面(42)上。
5.一种涡轮机压缩器轴,其具有围绕轴的周边形成的多个燕尾狭槽(24),所述轴支承叶片(26)的至少一个环形排,每个燕尾狭槽(24)支承叶片(26),叶片(26)具有翼面部分(28)和接收在所述燕尾狭槽内的燕尾件安装部分(32),其中每个燕尾狭槽包括通过大致平的过渡表面(42)连接的一对向内伸出的柄脚(36)和一对向外指向的凹槽(38),其中热塑铝着色涂层施加在所述过渡表面上;所述轴由NiCrMoV合金构成。
6.如权利要求5所述的涡轮机压缩器轴,其特征在于,所述叶片由C450钢合金构成。
7.如权利要求5所述的涡轮机压缩器轴,其特征在于,所述热塑铝着色涂层只施加在所述大致平的过渡表面(42)上。
8.如权利要求5所述的涡轮机压缩器轴,其特征在于,所述轴包括压缩器前短轴(10),该短轴支承叶片的至少三个环形排,其中叶片的所述至少三个环形排中至少第一排和第二排安装在具有施加在所述过渡表面(42)上的所述热塑铝着色涂层的所述燕尾狭槽(24)内。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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US11/135470 | 2005-05-24 | ||
US11/135,470 US7217099B2 (en) | 2005-05-24 | 2005-05-24 | Coated forward stub shaft dovetail slot |
US11/135,470 | 2005-05-24 |
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CN1869408A CN1869408A (zh) | 2006-11-29 |
CN1869408B true CN1869408B (zh) | 2012-11-14 |
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US (1) | US7217099B2 (zh) |
EP (1) | EP1726831A3 (zh) |
JP (1) | JP5762662B2 (zh) |
KR (1) | KR101329892B1 (zh) |
CN (1) | CN1869408B (zh) |
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2005
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2006
- 2006-05-20 EP EP06252651A patent/EP1726831A3/en not_active Withdrawn
- 2006-05-23 KR KR1020060046190A patent/KR101329892B1/ko active IP Right Grant
- 2006-05-23 JP JP2006142645A patent/JP5762662B2/ja not_active Expired - Fee Related
- 2006-05-24 CN CN2006100844941A patent/CN1869408B/zh not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
---|---|
KR20060121730A (ko) | 2006-11-29 |
EP1726831A3 (en) | 2012-04-11 |
CN1869408A (zh) | 2006-11-29 |
US7217099B2 (en) | 2007-05-15 |
KR101329892B1 (ko) | 2013-11-15 |
US20060269415A1 (en) | 2006-11-30 |
EP1726831A2 (en) | 2006-11-29 |
JP2006329195A (ja) | 2006-12-07 |
JP5762662B2 (ja) | 2015-08-12 |
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