CN1868711B - Ceramic brick feeding device and its use method - Google Patents
Ceramic brick feeding device and its use method Download PDFInfo
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- CN1868711B CN1868711B CN200610083353A CN200610083353A CN1868711B CN 1868711 B CN1868711 B CN 1868711B CN 200610083353 A CN200610083353 A CN 200610083353A CN 200610083353 A CN200610083353 A CN 200610083353A CN 1868711 B CN1868711 B CN 1868711B
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- grid
- movable floor
- ceramic brick
- powder
- feeding device
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Abstract
A raw material distributing apparatus for producing ceramic tile is composed of a grate, a movable bottom plate under said grate, and a bottom grate under said movable grate. Its application includessuch steps as filling the raw powder of ceramic tile in said grate, moving it to a position on a core mould, removing bottom plate to drop the raw powder in the core mould, dropping the core mould ina frame mould, removing said distributing apparatus, and leveling the surface of raw material in the frame mould.
Description
Technical field
The present invention relates to a kind of ceramic brick feeding device and using method thereof, can reduce the powder displacement deformation in the ceramic brick feeding process; Can realize accurate cloth, save resource.
Background technology
Shown in Figure 1A, the cloth of existing Ceramic Tiles mainly is by filler in the grid on being placed on platform, the grid that to fill in powder more is pushed to the framed place of press through flat surface, lower mold core is sunk, powder in the grid enters die cavity, and grid is drawback movement backward, and the powder that falls into die cavity is covered with strickling, return initial filler position, finish the working cycles of a cloth process (filler, feeding, cloth).
But grid is in moving process, because the friction that powder in the grid and flat surface produce, and the passing of the relative powder of grid, the capital causes the powder in the grid to roll, appearance low early and high after powder displacement deformation situation shown in Fig. 2 B, pattern, pattern are destroyed to a certain extent, and this deformation extent increases along with the lengthening of grid shift length.In order to replenish the powder powder plane that moves past the leakage in the journey and wipe distortion off on the throne, need to rely on the grid drawback movement to wipe powder off, cloth scope or thickness that this just must increase grid have caused the waste of powder to a certain extent.
Figure 1A is the schematic diagram of common grille cloth materials device in the prior art.Powder displacement deformation situation schematic diagram when Fig. 2 B is common grid feeding.Shown in Figure 1A, the cloth process is in the prior art: grid 1 is placed on the platform 3, the ceramic brick powder lot 2 of required pattern and color is filled in this grid 1, with the grid 1 of this populated powder 2 be pushed to press framed 4 on, grid 1 is aimed at lower mold core 5.Grid 1 in this process since successively with platform 3, framed 4 and core rod 5 contact, therefore the shift length of grid 1 is long, the displacement frictional distance of powder bottom surface is also just long in the grid 1, the passing distance of grid 1 relative powder 2 is also just long, finally cause the powder displacement deformation in the grid 1 big, the powder rollover phenomenon is serious, the situation shown in Fig. 2 A occurs.Figure 1B is the powder material pattern schematic diagram behind the common grid packing, and Fig. 2 B is that common grid cloth is gone into the powder material pattern schematic diagram after framed, can find out that from figure pattern deformation is big.In sum, reduce powder in the grid and will reduce mutual displacement deformation between powder the relative displacement distance of baseplane.
Summary of the invention
Technical problem to be solved by this invention is at the deficiencies in the prior art, and a kind of ceramic brick feeding device and using method thereof are provided, the waste that can reduce the powder displacement deformation and reduce powder in ceramic brick feeding and forming process.
For this reason, the invention provides a kind of ceramic brick feeding device, comprise grid, described grid below is provided with the movable floor that can move, and described movable floor below is provided with the bottom grid.
In the technique scheme, movable floor is made of single or multiple base plates.
Above-mentioned a plurality of base plate takes individual layer, bilayer or multilayer mode to splice or overlap joint etc. constitutes.
The present invention also provides a kind of using method of ceramic brick feeding device, comprises the steps:
Step 3, described core rod fall, described ceramic brick powder lot enter framed in;
The present invention is owing to adopted movable floor, avoided in the prior art, the long distance of grid moves the big displacement deformation that the ceramic brick powder lot in the grid is caused, in order to reduce the relative shift that powder moves, the present invention provides the combination that an independent monoblock base plate is divided into a plurality of fritter base plates again, make the relative displacement distance of the ceramic brick powder lot in apparatus of the present invention become shorter, the relative displacement deflection of ceramic brick powder lot is also corresponding littler.Apparatus of the present invention are compared with the displacement deformation effect of powder generation in the common grid cloth process, and apparatus of the present invention displacement deformation that powder produces in the cloth process is little, and the pattern pattern is relatively stable.And because apparatus of the present invention can realize accurate cloth, in the process of wipeing powder off, the required additional powder of utilization apparatus of the present invention lacks than common grid, and therefore, its amount of filler is lacked than common grid, has saved resource.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Figure 1A is the schematic diagram of common grille cloth materials device in the prior art;
Figure 1B is the powder material pattern schematic diagram behind the common grid packing;
Powder displacement deformation situation schematic diagram when Fig. 2 A is common grid feeding;
Fig. 2 B is that common grid cloth is gone into the powder material pattern schematic diagram after framed;
Fig. 3 is the structural representation of an embodiment of individual layer movable floor distribution device of the present invention;
Fig. 4 is the structural representation of an embodiment of the double-deck movable floor distribution device of unidirectional motion of the present invention;
Fig. 5 is the structural representation of an embodiment of the multilayer movable floor distribution device of unidirectional motion of the present invention;
Fig. 6 is the structural representation of an embodiment of the individual layer movable floor distribution device of single (two) direction motion of the present invention;
Fig. 7 is the structural representation of an embodiment of the double-deck movable floor distribution device of twocouese motion of the present invention;
Fig. 8 is the structural representation of an embodiment of the multilayer movable floor distribution device of twocouese motion of the present invention;
Fig. 9 is the structural representation of an embodiment of the double-deck movable floor distribution device of the double-deck grid of the present invention, the motion of list (two) direction;
Figure 10 is the double-deck movable floor of the double-deck grid of the present invention, the motion of list (two) direction and the structural representation that has an embodiment of riser distribution device;
Figure 11 is the structural representation of the multilayer movable floor distribution device of the double-deck grid of the present invention, the motion of list (two) direction;
Figure 12 is the multilayer movable floor of the double-deck grid of the present invention, the motion of list (two) direction and the structural representation that has an embodiment of riser distribution device;
Figure 13 to Figure 16 is the operation chart of ceramic brick feeding method when the present invention is directed to Fig. 3;
Figure 17 is the powder material pattern schematic diagram when the present invention is directed to Figure 13;
Figure 18 is the powder material pattern schematic diagram when the present invention is directed to Figure 14;
Figure 19 is the powder material pattern schematic diagram when the present invention is directed to Figure 16;
Figure 20 to Figure 23 is a kind of operation chart of ceramic brick feeding method when the present invention is directed to Fig. 9;
Figure 24 is for adopting the powder material pattern schematic diagram in framed after the using method of the present invention.
Description of reference numerals:
The 1-grid; The 2-powder; The 3-platform;
4-is framed; The 5-core rod; The last movable floor of 6-;
Movable floor under the 7-; The 8-movable floor; 9-bottom grid.
The specific embodiment
Fig. 3 is the structural representation of an embodiment of individual layer movable floor distribution device of the present invention.Apparatus of the present invention comprise grid 1, and be provided with below grid 1 can be by moving the movable floor 8 that the ceramic brick powder lot 2 make in the grid falls.As shown in Figure 3, because grid 1 below has added movable floor 8, make the bottom surface of powder 2 directly contact with movable floor 8, when apparatus of the present invention when framed 4 transfer, because movable floor 8 does not have displacement with respect to powder 2, so just there is not the powder displacement deformation, has only after apparatus of the present invention are transplanted on core rod 5 planes, movable floor 8 just has the process of a relative displacement with respect to powder 2, and shift length is shorter.Compared to existing technology, the powder displacement deformation that apparatus of the present invention produce in powder cloth process is less, and the pattern pattern is relatively stable.
Device shown in Figure 3 is a basic model of the present invention, and the listed device of following Fig. 4 to Figure 12 is the basic model part exemplary embodiments structural representation of deriving for this reason all.
Fig. 4 is the structural representation of an embodiment of the double-deck movable floor distribution device of unidirectional motion of the present invention.As shown in Figure 4, last movable floor 6 and following movable floor 7 are neighbouring, and the neighboring edge overlap joint.Following movable floor 7 moves to the below of movable floor 6 earlier, and overlapping, and then shifts out together.Why the present invention splits into bilayer with movable floor, and its reason is that double-deck movable floor is shorter than individual layer movable floor with respect to the displacement friction distance of powder 2, thereby causes the distortion of rolling of powder 2 also just to reduce.
Fig. 5 is the structural representation of an embodiment of the multilayer movable floor distribution device of unidirectional motion of the present invention.Its principle is the same, is not just giving unnecessary details here.The size of a plurality of movable floors, shape needn't be identical, and be wide slightly as the upper strata movable floor, and powder just can not remain on the movable floor.Identical just special circumstances.The multilayer movable floor moves and can begin to move from bottom movable floor earlier, moves other movable floors again, also can begin to move mobile again bottom movable floor earlier from the multilayer movable floor.
Fig. 6 is the structural representation of an embodiment of the individual layer movable floor distribution device of single (two) direction motion of the present invention.Its principle is the same, is not just giving unnecessary details here.
Fig. 7 is the structural representation of an embodiment of the double-deck movable floor distribution device of twocouese motion of the present invention.Its principle is the same, is not just giving unnecessary details here.
Fig. 8 is the structural representation of an embodiment of the multilayer movable floor distribution device of twocouese motion of the present invention.Its principle is the same, is not just giving unnecessary details here.
Fig. 9 is the structural representation of an embodiment of the double-deck movable floor distribution device of the double-deck grid of the present invention, the motion of list (two) direction.As shown in Figure 9, apparatus of the present invention comprise grid 1, and be provided with below grid 1 can be by movable floor 6 and following movable floor 7 on moving that the ceramic brick powder lot 2 make in the described grid falls, below upper and lower movable floor 6,7, also be provided with bottom grid 9, this bottom grid 9 is roughly the same with shape, the structure of grid 1, and the corresponding flase floor of two grids needs up and down and can align substantially, but two grid sizes refer to that mainly thickness is decided on the cloth requirement separately.Because the passing of the relative displacement frictional distance of powder 2 and movable floor and grid 1 relative powder 2 is apart from all very short in the grid 1, powder 2 amounts of rolling are just little in the grid 1, present embodiment adds bottom grid 9, though powder 2 whereabouts can make color pattern that a spot of destruction distortion is arranged, but, having fallen in the bottom grid 9, color pattern destroys distortion uniformity, color pattern good stability in the grid of powder.
Grid and bottom grille-like, structure can be identical also can be different, but the grid lath upper tightly lower sparse in the grid also can descend close going up to dredge, under the situation that filling pattern powder is arranged, the flase floor interspace of filling pattern powder will be slightly wider than the flase floor interspace of bottom grid filling pattern powder in the grid, to make things convenient for the pattern powder to fall into certainly. grid and bottom grid thickness are under the situation of a cloth of a filler, the bottom grid should be slightly thick than grid, remains on the movable floor so that powder falls to be unlikely entirely; Grid and bottom grid thickness are under the situation of a filler several cloth, and grid answers thick several times slightly more than bottom grid. and in a word, grid can be identical, similar or different with the bottom grille-like. and in addition, the bottom grid preferably is positioned under the grid.
Figure 10 is the double-deck movable floor of the double-deck grid of the present invention, the motion of list (two) direction and the structural representation that has an embodiment of riser distribution device.As shown in figure 10, following movable floor 7 along the caudal end of moving direction to having vertical riser, be the flase floor that can move, this riser can reduce the mutual displacement deformation amount between powder when falling.All the other principles just repeat no more here with the embodiment of Fig. 9.
Figure 11 is the structural representation of the multilayer movable floor distribution device of the double-deck grid of the present invention, the motion of list (two) direction.Its principle just repeats no more here with the embodiment of Fig. 9.
Figure 12 is the multilayer movable floor of the double-deck grid of the present invention, the motion of list (two) direction and the structural representation that has an embodiment of riser distribution device.Its principle just repeats no more here with the embodiment of Figure 10.
Above Fig. 3 to Figure 12 is an operation chart of ceramic brick feeding device using method of the present invention.
Figure 13 to Figure 16 is another operation chart of ceramic brick feeding device using method when the present invention is directed to Fig. 3.
Step 101 behind the filler, is transferred to the top of core rod 5 with grid 1, powder 2, movable floor 8, as shown in figure 13 together along arrow b direction among Figure 13; Figure 17 is the powder material pattern in the grid 1 at this moment; Step 102 as shown in figure 14, shifts out movable floor 8 along arrow a direction backward, to position shown in Figure 14, the ceramic brick powder lot 2 that movable floor 8 is carried is dropped on core rod 5 planes; Figure 18 is the powder material pattern in the grid 1 at this moment; Step 103 is sunk core rod 5 again along arrow c direction, ceramic brick powder lot 2 is distributed in framed 4, and movable floor 8 also can reset in this step (requiring to decide according to cloth) in good time subsequently, as shown in figure 15; Step 104 is removed grid 1, movable floor 8 until finally getting back to initial filler position along arrow a direction together, finishes the working cycles of a cloth process.Ceramic brick powder lot in framed 42 need be wipeed off during this time, movable floor 8 also can reset in this step (requiring to decide according to cloth) in good time, as shown in figure 16; Figure 19 be this moment framed 4 in powder material pattern.In this process, because powder 2 and the friction of movable floor 8 and the passing of grid 1 relative powder 2 in the grid 1, cause that powder 2 rolls as shown in Figure 14 in the grid 1, powder 2 can occur low early and high after in the grid 1, color pattern destroys the phenomenon of distortion, this kind phenomenon is along with the lengthening of powder 2 frictional distance in movable floor 8 and the grid 1 can be more obvious, and therefore, grid 1 rear portion institute cloth powder destroys the most seriously among Figure 14.But, with common grid ratio, because the present invention adopts movable floor, make the frictional distance of powder 2 and baseplane in the grid 1 and grid shorten dramatically with respect to the more common grid of passing distance of powder, the mutual displacement deformation between powder is little.So the metaboly that color pattern destroys alleviates, the color pattern distortion is little, good stability; For wipeing powder off, the more common grid of powder that each filler must carry more is few, has saved resource during cloth.
Figure 20 to Figure 23 is the operation chart of ceramic brick feeding device using method when the present invention is directed to Fig. 9.
Step 201 behind the filler, is transferred to core rod 5 tops along arrow a direction among Figure 20 together with grid 1, powder 2, last movable floor 6, following movable floor 7, bottom grid 9; Step 202, as shown in figure 20, following movable floor 7 is moved to the below of movable floor 6 along arrow b direction among Figure 20, and overlapping, to position shown in Figure 21, the ceramic brick powder lot 2 that movable floor 6 is carried falls on core rod 5 planes of corresponding bottom grid 9 from grid 1; Step 203, the direction of arrow as shown in figure 21, overlapping last movable floor 6, following movable floor 7 are removed to position shown in Figure 22, and the ceramic brick powder lot 2 that movable floor 7 is carried falls on core rod 5 planes of corresponding bottom grid 9 from grid 1, as shown in figure 22; Step 204 is sunk core rod 5 again along arrow c direction, ceramic brick powder lot 2 is distributed in framed 4, goes up movable floor 6 subsequently, descends movable floor 7 also can reset in this step (requiring to decide according to cloth), as Figure 22, shown in Figure 23 in good time; Step 205, grid 1, last movable floor 6, following movable floor 7, bottom grid 9 are removed until finally getting back to initial filler position along arrow a direction together, finish the working cycles of a cloth process. during need ceramic brick powder lot 2 stricklings in will framed 4, last movable floor 6, following movable floor 7 also can reset in this step (requiring to decide according to cloth) in good time, as shown in figure 23. and Figure 24 is the powder material pattern in this moment framed 4. and pattern is stablized and distortion is lacked.
It should be noted last that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, and the present invention is had been described in detail with reference to a basic model and a preferable type embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, but not break away from the spirit and scope of technical solution of the present invention.
Claims (5)
1. a ceramic brick feeding device comprises grid, it is characterized in that: described grid below is provided with the movable floor that can move, and described movable floor below is provided with the bottom grid.
2. ceramic brick feeding device according to claim 1 is characterized in that: described movable floor is made of single or multiple base plates.
3. ceramic brick feeding device according to claim 2 is characterized in that: a plurality of base plates of described movable floor are taked individual layer, bilayer or multilayer mode to splice or overlap to constitute.
4. according to claim 2 or 3 described ceramic brick feeding devices, it is characterized in that: in a plurality of base plates of described movable floor along the caudal end of the orlop base plate of moving direction to the vertical riser that has perpendicular to a plurality of base plate planes.
5. the using method of the arbitrary described ceramic brick feeding device of aforesaid right requirement 1-4 is characterized in that: comprise the steps:
Step 1, the ceramic brick powder lot of filling in the described grid is transferred to core rod plane top;
Step 2, described movable floor is removed, the ceramic brick powder lot that described movable floor is carried falls on the core rod plane of corresponding bottom grid from grid;
Step 3, described core rod fall, described ceramic brick powder lot enter framed in;
Step 4, remove described ceramic brick feeding device until getting back to initial filler position, described ceramic brick powder lot in framed is wipeed off and the described movable floor that resets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610083353A CN1868711B (en) | 2006-06-06 | 2006-06-06 | Ceramic brick feeding device and its use method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610083353A CN1868711B (en) | 2006-06-06 | 2006-06-06 | Ceramic brick feeding device and its use method |
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| Publication Number | Publication Date |
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| CN1868711A CN1868711A (en) | 2006-11-29 |
| CN1868711B true CN1868711B (en) | 2010-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200610083353A Expired - Fee Related CN1868711B (en) | 2006-06-06 | 2006-06-06 | Ceramic brick feeding device and its use method |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106393417A (en) * | 2016-09-18 | 2017-02-15 | 佛山市禅城区南庄科美达机械设备有限公司 | Manufacture equipment and manufacture technology of novel ceramic tiles |
| CN107520950B (en) * | 2017-08-23 | 2020-08-25 | 佛山市东鹏陶瓷有限公司 | Preparation process of full-body-imitated brick |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2673566A3 (en) * | 1991-03-08 | 1992-09-11 | Voinchet Jean Marie | Device for the production of preforms, necessary for moulding, in ceramic paste |
| CN1446676A (en) * | 2003-04-04 | 2003-10-08 | 王军 | Method of fabricating cloths for imitating natural bricks and its devices |
| CN1579724A (en) * | 2004-05-21 | 2005-02-16 | 程晓勤 | Powder deformation-free conveying method and apparatus thereof |
| CN2933807Y (en) * | 2006-06-06 | 2007-08-15 | 佛山市科达灵海陶瓷科技有限公司 | Ceramic brick distributing device |
-
2006
- 2006-06-06 CN CN200610083353A patent/CN1868711B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2673566A3 (en) * | 1991-03-08 | 1992-09-11 | Voinchet Jean Marie | Device for the production of preforms, necessary for moulding, in ceramic paste |
| CN1446676A (en) * | 2003-04-04 | 2003-10-08 | 王军 | Method of fabricating cloths for imitating natural bricks and its devices |
| CN1579724A (en) * | 2004-05-21 | 2005-02-16 | 程晓勤 | Powder deformation-free conveying method and apparatus thereof |
| CN2933807Y (en) * | 2006-06-06 | 2007-08-15 | 佛山市科达灵海陶瓷科技有限公司 | Ceramic brick distributing device |
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| Publication number | Publication date |
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| CN1868711A (en) | 2006-11-29 |
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Owner name: GUANGDONG KEDA ELECTRICAL CO., LTD. Free format text: FORMER OWNER: KEDALINGHAI CERAMICS SCIENCE AND TECHNOLOGY CO., LTD., FOSHAN Effective date: 20080125 |
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Effective date of registration: 20080125 Address after: Foshan, Guangdong Province, Shunde District, Chencun Town, Guang Long Industrial Park, No. 1, West Ring Road, please. (528313) Applicant after: Guangdong Keda Electromechanical Co., Ltd. Address before: Guangzhou City, Shunde province Foshan District, Chencun Long Industrial Zone, Guangdong, zip code: 528313 Applicant before: Keda Linghai Ceramic Tech Co., Ltd., Foshan City |
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Owner name: GUANGDONG KEDA CLEAN ENERGY CO., LTD. Free format text: FORMER NAME: GUANGDONG KEDA ELECTROMECHANICAL CO., LTD. |
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Address after: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1 Patentee after: KEDA CLEAN ENERGY CO., LTD. Address before: 528313 Guangdong City, Shunde province Chencun Town, industrial park, long Ring Road West Town, No. 1 Patentee before: Guangdong Keda Electromechanical Co., Ltd. |
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