CN1868354A

CN1868354A - Method for making feather dress

Info

Publication number: CN1868354A
Application number: CN200610088067.0A
Authority: CN
Inventors: 李可章
Original assignee: Individual
Current assignee: Individual
Priority date: 2006-06-21
Filing date: 2006-06-21
Publication date: 2006-11-29

Abstract

A technology for manufacturing a down jacket includes such steps as preparing net body, carding down for loosening it, spreading the down on a bottom body, covering the down layer with a top net body, needling, sewing both sides, putting the needled layer between external and internal surface fabrics, sewing, cutting to obtain pieces, and sewing the pieces together to obtain a down jacket.

Description

The preparation method of down jackets

Technical field

The present invention relates to a kind of preparation method of down jackets, belong to the clothes processing technique field.

Background technology

In the prior art, be that lining is cut into according to the garment piece that needs specification with lining and underedge before this for the making of down jackets; Then lining and underedge are sewn into bobbin; In bobbin, fill suede again, clap to spare and clap; Then carry out flush joint, use fixing down, prevent that eider down from positioning occurring in bobbin or title moves about with flat seam machine; Make at last and be ready-made clothes.As seen above-mentioned preparation method is many except processing step, make efficiency lowly, also exist following shortcoming: the one, in bobbin, fill the task of suede and all manually take on, filling the suede amount can't grasp, for with a collection of down coat, even fill suede, there are this many those few phenomenons all the time by taking on a collection of workman; The 2nd, after filling suede, adopt artificial the bat to spare, clap, therefore, clapping even homogeneity of clapping can't be protected, with regard to same down jackets, often exist or the phenomenon that body portion is thick or the clothing body portion is thin of tucking inside the sleeve, otherwise also there is the thick or thin situation of sleeve body portion of clothing body portion, but also the problem of the gage distortion of existence sleeve body portion own, the gage distortion of clothing body portion own, therefore still more for down jackets with a collection of down jackets or each batch, be difficult at all and even can't accomplish to fill suede amount unanimity, the degree that the thickness degree is even, thus influence the quality of down jackets; The 3rd, the workload of manually filling suede and being consumed is big, the working strength of workers height, especially can't make us flattering for the environment that fills the suede place, eider down is waved in the wind everywhere often, not only waste the extremely expensive eiderdown raw material of price, and healthy unfavorable to the workman, although manually all wear the safety device of mouth mask and so on; The 4th, style is stiff, and thousand clothing, one chamber, ten thousand clothing lack variation with bent; The 5th, be easy to generate huge stocks, cause the dull of the irrationality of resource distribution and capital turnover.Because down jackets production firm objectively is difficult to determine for the actual demand factor in market, from subjective wishes, in order to guarantee supply in good time and not run out of goods, always there is a certain amount of stock in production firm with the peaceful surplus theory deposit that does not lack, because if not in stock worries to let sth. slip by business opportunity.Yet, under actual conditions, often have the situation that things turn out contrary to one's wishes, that is, after preparing enough the stock, market is reacted flat again and is caused a large amount of overstocking.So reason is due to the complex manufacturing technology, long flow path of down jackets, although production firms are all trying to explore how to accomplish to shorten manufacturing process, are adapting to market supply and demand amount again can the utmost point time with coping with shifting events by changing and use the approach of avoiding the stock, but up to now, industry is not seen the achievement that this respect is arranged, and document does not have corresponding instruction yet; The 6th, because the style of clothes has the certain epochal character and the popularity of short-term, down jackets are no exception, therefore, in case the stock occurs, just increased the difficulty of selling the coming year, and daily being seen down jackets clearance sale price reduction is handled phenomenon just thus thereby cause.

Summary of the invention

Task of the present invention be to provide a kind of need not by artificial craft fill suede, can guarantee to fill that the suede uniformity is conforming, production environment is clean, be beneficial to style in good time, can reduce the stock effectively and even not need the stock and the preparation method of the down jackets that satisfy the demands can the utmost point time.

Task of the present invention is finished like this, a kind of preparation method of down jackets, and it may further comprise the steps:

A). preparation is used for the dictyosome that net is wrapped up in eider down;

B). earlier eiderdown raw material is carried out fluffyization combing, by machine the eider down shop is applied on the dictyosome of bottom then, and covers dictyosome again on the top of eider down, by needing machine eider down is stung with dictyosome and be integrated, the net that rolling obtains drum is wrapped up in eider down;

C). net is wrapped up in eider down in debatching, ingot is stitched in its both sides, and rolling obtains the eider down material base;

D). the eider down material base is placed between the feather dress fabric of being selected and lining, and be seamed as a whole by complying with the design that needs with quilter, rolling obtains down jackets clothing base;

E). down jackets clothing base is cut into garment piece and makes, obtain the down coat of finished product.

Steps A of the present invention) dictyosome described in comprises spacer screen dictyosome and veil dictyosome, and the raw material of spacer screen dictyosome is any one in natural silk or the polyester filament, and the raw material of veil dictyosome is the PVA water soluble fiber.

Steps A of the present invention) is prepared as braiding described in, and describedly is woven to the machine braiding.

Step B of the present invention) combing described in is the carding machine combing, and described shop is applied to applying lapping machine shop.

One of advantage of the present invention is that lapping machine shop is applied eider down and substituted and traditional fill the pad eider down by craft in bobbin with machine, not only can guarantee suede amount, the thick uniformity of suede, and can alleviate working strength of workers and improve the cleaning of ready-made clothes production environment; Two, the eider down material base can be beneficial to the quilter quilting and go out various patterns in the form of a roll, makes style abundant, satisfies different demands; Three, the quilter quilting has changed traditional down jackets and has adopted industrial sewing machine only can sew the situation of stiff simple vertical element, can make down jackets give aesthetic feeling as the embroidery; Four, as long as before the down jackets clothing base of the eider down material base not being made the road, back is handled, can not cause so that outdated or declinning market overstocks because of style to production firm, can not cause the puzzlement that has little time processing to production firm because of down jackets market is well sold and in short supply yet, because the eider down material base can be in good holding state for adapting to market situation, again because be extremely short from the eider down material base to down jackets clothing base and then to process time of finished product down jackets, be again that efficient is high, so production firm will do hardly in advance, pre-bank is deposited.

The specific embodiment

By the following examples, will help to understand technical spirit of the present invention more, and advantage of the present invention and effect are further embodied.

Embodiment 1:

A). preparation is used for the dictyosome that net is wrapped up in eider down, adopting no spinning equipment for example to adopt the model of being sold in China by Korea S Han Nan company is that the braiding net machine of YY320 type processes just as the spacer screen dictyosome as the cobweb with natural silk, and processing the veil dictyosome that is similarly as the cobweb with the PVA water soluble fiber, the width of veil dictyosome and spacer screen dictyosome is general all about 1.3-1.8 rice;

B). adopt the carding machine in the conventional no spinning equipment that eiderdown raw material is carried out combing, make eider down be fluffyization state, belong to lapping machine that no spinning equipment and lapping machine that have quantitative control function for example produced by Changshu City, the Jiangsu Province, China non-woven equipment of flying dragon Co., Ltd or be YYPW-380 type lapping machine with being similarly habitual again by the model that Changshu City, Jiangsu Province, China meets the production of the no spinning equipment of sun Co., Ltd, the eider down shop of fluffyization is applied on the dictyosome of bottom, promptly the shop is applied on the spacer screen dictyosome that raw material is a natural silk, and on the top of eider down is that the surface coverage raw material is the veil dictyosome that the PVA water soluble fiber is made into, again with also carrying out acupuncture in the no spinning equipment and needing machine that be widely used in producing nonwoven, make eider down and face, the spacer screen dictyosome constitutes one, and is that rolling obtains drum and can move back the net of separating (volume) and wrap up in eider down;

C). make net wrap up in the eider down base and net is wrapped up in the both sides of eider down or claim the both-side opening position to stitch ingot and promptly stitch and close moving back the ultrasonic wave seam ingot machine that adopts the clothes processing industry use when separating (volume), use preventing eider down from the effusion of both-side opening position, rolling obtains stand-by eider down material base;

D). the eider down material base is placed according between the feather dress fabric (cloth) and lining that need select, and make the spacer screen dictyosome corresponding to lining, the veil dictyosome is corresponding to feather dress fabric, adopting the computer multi-needle quilter of No. 9 habitual eedles of apparel industry is one with feather dress fabric, eider down material base, lining three by the design quilting that sets, rolling and obtain down jackets clothing base;

E). down jackets clothing base is cut into according to the garment piece that needs specification, with the used industrial sewing machine of down jackets production firm also routinely technology make, obtain the finished product down coat.

Style by the resulting down coat of present embodiment is very to invite person to dote on, because it is prepared on the basis of the resulting down jackets clothing of quilter quilting base, so quilting pattern that lines constitute is abundant, changeable, can up time fit gesture; Again, need not to alleviate working strength of workers, save the clean effect of environment in the amount of labour used and optimization operation place effectively, and the lapping function situation of became uneven can not occur according to needing to control automatically the layered amount by manually filling suede; And, from step C) resulting eider down material base is through step D) to step e) process that obtains the finished product down jackets is short, efficient is high.Therefore, the advantage of technical scheme disclosed in this invention should be ultimate attainment.

Embodiment 2:

Only with steps A) in the raw material as spacer screen dictyosome material change polyester filament into, all the other are all with the description of embodiment 1.

Claims

1, a kind of preparation method of down jackets is characterized in that it may further comprise the steps:

D). down material is placed between the feather dress fabric of being selected and lining, and be seamed as a whole by complying with the design that needs with quilter, rolling obtains down jackets clothing base;

2, the preparation method of down jackets according to claim 1, it is characterized in that steps A) described in dictyosome comprise spacer screen dictyosome and veil dictyosome, the raw material of spacer screen dictyosome is any one in natural silk or the polyester filament, and the raw material of veil dictyosome is the PVA water soluble fiber.

3, the preparation method of down jackets according to claim 1 is characterized in that steps A) described in be prepared as braiding, and describedly be woven to the machine braiding.

4, the preparation method of down jackets according to claim 1 is characterized in that step B) described in combing be the carding machine combing, described shop apply for lapping machine shop deposited.