CN1865669A - Carbon black filtering and electric direct-heating type regeneration device for diesel truck - Google Patents

Carbon black filtering and electric direct-heating type regeneration device for diesel truck Download PDF

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CN1865669A
CN1865669A CN 200510046472 CN200510046472A CN1865669A CN 1865669 A CN1865669 A CN 1865669A CN 200510046472 CN200510046472 CN 200510046472 CN 200510046472 A CN200510046472 A CN 200510046472A CN 1865669 A CN1865669 A CN 1865669A
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silicon carbide
heating
direct
foam
ceramics
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CN100356041C (en
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张劲松
曹小明
田冲
刘强
杨振明
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Institute of Metal Research of CAS
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Institute of Metal Research of CAS
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Abstract

The invention relates to a carbon smoke filter - electric heating regenerator of diesel vehicle, which comprises an electric controller, an electric heater, and a foam ceramic main filter. Wherein, the electric heater and the foam ceramic main filter are mounted inside the sealing frame of purifier connected with the ventilate tube; the electric heater is formed by one or several foam ceramic electric heating units, that uses integrated heating or dispersed heating method; the foam ceramic main filter is made from silicon carbide foam ceramic, with wall-flow or meshed tooth shape. The invention has controllable conductive property, which can effectively filter the carbon smoke; and it is powered by carrier power source. In addition, it ahs lower cost, on-site regeneration and long service life.

Description

A kind of carbon black filtering and electric direct-heating type regeneration device for diesel truck
Technical field
The present invention relates to a kind of electrically direct-heating diesel vehicle soot filtration system, specifically a kind ofly be filtrating equipment carrier and electric heating member, can effectively reduce small particle emission of diesel car with the foam silicon carbon pottery, and can quick in situ regeneration, the diesel-oil vehicle filtering and purifying of recycling.
Background technique
Emission of diesel engine control mainly to as if HC, CO, NOx and particulate matter.Wherein, the discharge amount of HC, CO, NOx is compared with petrol engine and will be lacked a lot, and the particulate matter discharging is tens times of petrol engine even more, thus the smoke evacuation of diesel-oil vehicle to purify be the emphasis that the diesel-oil vehicle blowdown is administered always, also be the difficult point of administering.
Improve the particulate matter discharging that emission controls by improving combustion technology such as Combustion chamber design can reduce diesel-oil vehicle significantly, but, depend merely on the requirement that the emission controls by improving combustion technology has been difficult to satisfy rules along with the further strictness of emission control law.Facts have proved that it is the requisite measure that reduces the particulate matter discharging, satisfies the high standard Abgasgesetz that exhaust gas post-treatment device is installed.
It is several that diesel particulate post-processing technology just under study for action mainly contains static elimination, plasma elimination, ultrasound elimination, particle trapper (DPF, Diesel Particulate Filter) etc. at present.Wherein, particle trapper with its arresting efficiency height (〉=90%), with low cost, principle is simple etc., and advantage becomes approaches practicality most, be studied maximum technology.As the filtering material of DPF, can be ceramic honeycomb or porous carrier, ceramic fiber braided fabric and steel fiber braided fabric etc.Parameters such as the aperture by adjusting filter, packing density, fiber diameter can reach the filter efficiency of soot more than 90%.Yet along with accumulating of the particulate that filters, filtering hole is stopped up gradually, and exhaust back pressure is increased, and causes engine power performance and Economy to worsen.Therefore must in time remove the particulate in the filter, so that can work on.This process is called the regeneration of particle trapper, is the key technology in the particle trapper practicability, also is the focus of present this area research.
The main component of diesel engine truck exhaust particulate is a soot, can eliminate by the mode of burning under proper condition, has around this principle developed the regeneration method of particle trappers such as electric heating type method of reproduction, burner thermal regeneration method.But current regeneration techniques often needs additionally to increase accessorys such as resistance wire, burner, air ejector, makes the catcher structure complicated, is difficult to popularize in an all-round way.
Reasonably regeneration techniques must satisfy following requirement: (1) controls rational regeneration frequency, keeps having on the catcher lower particle loaded; (2) side effect is little, for example, can not cause particle trapper fusion or thermal stress breakage; (3) simple in structure, good controllability is arranged; (4) with low cost.The present invention is a kind of novel diesel car soot filtering and electric direct-heating type regeneration device of doing at above-mentioned requirements.
Summary of the invention
The object of the present invention is to provide a kind of new carbon black filtering and electric direct-heating type regeneration device for diesel truck.Its characteristics are to use this device can effectively filter the soot of engine emission, can make power supply with Vehicular accumulator cell and carry out in-situ regeneration after filtration acquires a certain degree under driving states, and the significantly sacrificing that this device can not cause engine power is installed.
For achieving the above object, the technical solution used in the present invention is:
A kind of carbon black filtering and electric direct-heating type regeneration device for diesel truck, comprise automatically controlled part, foam silicon carbide ceramics master filter, foam silicon carbide ceramics master filter is installed in the purifier package casing that links to each other with diesel engine exhaust, also comprise foam silicon carbide ceramics master filter electrically direct-heating heater, wherein the electrically direct-heating heater is in foam silicon carbide ceramics master filter is installed on the purifier package casing that links to each other with diesel engine exhaust, constitute by foamed ceramics electrically direct-heating unit, foamed ceramics electrically direct-heating unit is by the conductive silicon carbide foam ceramic carrier, be installed on the graphite electrode pedestal at conductive silicon carbide foam ceramic carrier two ends, constitute with the metal film that two graphite electrode pedestals link to each other respectively, the power supply of automatically controlled part constitutes the loop by metal film and conductive silicon carbide foam ceramic carrier, is the power supply of conductive silicon carbide foam ceramic carrier; Automatically controlled part links to each other with electrically direct-heating heater electrode.
Described foamed ceramics master filter is made of a plurality of filter units, and each unit all adopts the foam silicon carbon pottery for raw material, forms through machining.The internal structure of foamed ceramics master filter is wall-flow type or intermeshing " king " font or " sawtooth " shape structure.
Described electrically direct-heating heater is one or at least two foamed ceramics electrically direct-heating unit compositions, when heater is made of two or two above unit, it between each unit relation in parallel, be linked to be an integral body by the mode of welding between the electrode, the volume of electrically direct-heating heater is controlled between 50~400ml, and THICKNESS CONTROL is in 10~50mm scope.
Described foam silicon carbide ceramics electrically direct-heating heater adopts conductive silicon carbide foam ceramic as heater.
Conductive silicon carbide foam ceramic carrier two ends at foam silicon carbide ceramics electrically direct-heating heater have the graphite as the metal film pedestal to be attached thereto.Described metal film is connected on the graphite base by brazing mode.
Described foam silicon carbide ceramics electrically direct-heating heater can adopt centralized heating arrangement or distributing heating arrangement.
With foam silicon carbide ceramics electrically direct-heating heater and foamed ceramics master filter is carrier with the foam silicon carbide ceramics, prepares the active oxidation aluminium paint thereon, and catalyst-loaded, and coating levels is at 80~130g/L carrier, and the weight ratio of each material is in the coating: Al 2O 3: CeO 2: La 2O 3: BaO=(55~80): (25~35): (1~5): (2~10); Supported catalyst is with Pt, Pd or K 4V 2O 7As active component; Supporting Pt or Pd, Pt or Pd content are 1~5g/L carrier; Load K 4V 2O 7, K 4V 2O 7Content is 10~50g/L carrier.
Described automatically controlled part is made up of control unit and (PCC) power, described control unit is powered by the power supply processing unit, comprise frequency signal processing unit, water temperature signal processing unit, pressure signal processing unit, governor circuit, wherein: the frequency signal processing unit is core with the monostable flipflop, the frequency signal that input termination automobile rotational speed sensor produces, its output signal is connected to an input end of governor circuit; The water temperature signal processing unit is a core with first triode, and its base stage connects the water temperature signal that the automobile cooling-water temperature sensor produces, and collector electrode is to another input end of governor circuit; Pressure signal processing unit adopts pressure sensor, the pressure signal that pressure transducer receives is connected to another input end of governor circuit; Described governor circuit is by the first~three comparator, first NAND gate circuit, timer, second NAND gate circuit is formed, the first~three comparator is respectively the linear voltage of frequency signal processing unit processes, the amplification voltage signal of water temperature signal processing unit, pressure signal, the first~two comparator output terminal is respectively with the linear voltage of frequency signal processing unit processes, the amplification voltage signal of water temperature signal processing unit is through first NAND gate circuit, second NAND gate circuit, second triode links to each other with timer, the pressure transducer output terminal links to each other through second NAND gate circuit pressure signal with timer, timer output end is connected to (PCC) power; Described (PCC) power is that secondary promotes structure, and its output terminal links to each other with the electrode of load; In addition, the output terminal of first contactor of (PCC) power links to each other with the output terminal of second comparator of governor circuit, and as the input signal of first NAND gate circuit.
Described (PCC) power is made up of the 3rd triode, first contactor and second contactor, and wherein the 3rd triode input signal is the timer output end signal, and its emitter is connected to the secondary contactor, and the afterbody contactor connects load; Its current collection level all links to each other with 12V with the secondary contactor.Described load is a foam silicon carbide ceramics electrically direct-heating heater.Described power supply processing unit adopts the three-terminal voltage-stabilizing module to provide 9V power supply to governor circuit, and the three-terminal voltage-stabilizing module input meets 12V through the lock switch.
Described foam silicon carbon pottery is the mark meter by weight, and its composition is made up of 90%~98% silicon carbide and 10%~2% silicon; Described foam silicon carbide ceramics is an elementary cell with polygonal closed loop, and each elementary cell is interconnected to form three-dimensional networks; Constitute relative density 〉=99% of the ceramic muscle of polygonal closed loop unit, average grain size is at 50nm~10 μ m.
Described on foamed ceramics electrically direct-heating heater and foamed ceramics master filter the preparation catalyzer detailed process as follows:
A, be to soak 5~10 minutes in the NaOH of 2~5M or the KOH solution foam silicon carbide ceramics in concentration, remove its surperficial impurity such as greasy dirt, water cleans afterwards, oven dry in 1~4 hour in 100~150 ℃ of air atmospheres again;
B, get γ-Al 2O 3110~160 parts, CeO 250~70 parts, La 2O 34~20 parts of 2~10 parts, BaO add 500 parts in water after the mixing, ball milling obtained coating paste in 2~4 hours;
C, foamed ceramics was flooded in slurry 2~5 minutes, blow away unnecessary slurry with pressurized air, placed 100~150 ℃ of air atmospheres then dry 20~30 minutes, flood slip after the cooling once more, so repeat repeatedly, until making coating levels reach 80~130g/L carrier, at last in 450~500 ℃ of roastings 4~5 hours, the coating preparation finishes;
D, when being catalytic active component, then get H with Pt 2PtCl 610~15 parts, add water and be mixed with mixed solution for 500 parts, the foamed ceramics that will have active coating then vacuum impregnation 10~15 minutes in solution, the pottery after will flooding is afterwards dried in baking oven, 100~150 ℃ of oven temperatures, 20~30 minutes time; Sample after the oven dry 45~500 ℃ of reductase 12~4 o'clock in hydrogen atmosphere, to obtain with the foam silicon carbide ceramics be carrier, be the foam silicon carbide ceramics electrically direct-heating heater with catalysis or the foamed ceramics master filter of catalytic active component with Pt;
E, when being catalytic active component, then get PdCl with Pd 25~20 parts, add water and be mixed with mixed solution for 500 parts, the foamed ceramics that will have active coating then vacuum impregnation 1~15 minute in solution, the pottery after will flooding is afterwards dried in baking oven, 100~150 ℃ of oven temperatures, 20~30 minutes time; Sample after the oven dry 450~500 ℃ of reductase 12~4 hour in hydrogen atmosphere, to obtain with the foam silicon carbide ceramics be carrier, be the foam silicon carbide ceramics electrically direct-heating heater with catalysis or the foamed ceramics master filter of catalytic active component with Pd;
F, with K 4V 2O 7During for catalytic active component, then get K 4V 2O 720~100 parts, add water and be mixed with mixed solution for 500 parts, the foamed ceramics that will have active coating then vacuum impregnation 10~15 minutes in solution, pottery after will flooding is afterwards dried in baking oven, 100~150 ℃ of oven temperatures, 60~120 minutes time, to obtain with the foam silicon carbide ceramics be carrier, with K 4V 2O 7Foam silicon carbide ceramics electrically direct-heating heater with catalysis or foamed ceramics master filter for catalytic active component.
Compared with prior art, the present invention has more following beneficial effect:
1. the soot filter is made of foam silicon carbide ceramics, and this filter has following characteristics: a, thermal conductivity is good, guarantees the filter uniformity of temperature profile, avoids the generation of excessive thermal stress and reduces the existence at regeneration dead angle; B, thermal-shock resistance are good, the jump in temperature that the particulate oxide burning causes in the time of can bearing regeneration; C, fusing point height, more than 2000 ℃, guaranteeing at high temperature has long working life.
2. the electrically direct-heating heater adopts the foam silicon carbon pottery, realized that heating, filtering function are integrated, simple in structure, and resistance can be adjusted flexibly according to actual needs.Silicon carbide ceramics has good anti-oxidant, high temperature resistance, anti acid alkali performance energy in addition, compares with metallic resistance silk heater, is more suitable for using in the vehicle exhaust environment;
3. adopt small size electrically direct-heating heater, realize centralized heating, under the condition that identical energy is supplied with, improved regeneration efficiency;
4. the maze-type structure that adopts of filter both can increase the probability of collision of particulate matter and filter, can increase filter area again, had improved filter efficiency.In addition, compare with the ceramic honey comb wall-flow type with the fiber filled formula, this structure can be avoided the generation of stopping up fully;
5. the foam silicon carbide ceramics soot filters has self-cleaning ability, and the oxidize soot that part is adsorbed on the filter removes.
6. this device adopts Vehicular accumulator cell as power supply, need not increase second source, and the automobile improvement scope is little, and cost is low;
7. control system intellectuality can be adjusted heated condition according to conditions such as water temperature, engine speed and back pressures in good time;
8. adopt the mode of soldering to prepare metal film, it is minimum that contact resistance is reduced to, and improved energy utilization efficiency;
9. adopt soot filtering and electric direct-heating type regeneration intelligent control unit, this unit can be from control unit receiving gate lock-switch signal, engine speed back pressure and cooling water water temperature signal, and the state of whether switching on from main control electrically direct-heating system according to above-mentioned signal.
Description of drawings
Fig. 1 is a carbon black filtering and electric direct-heating type regeneration device for diesel truck work schematic representation.
Fig. 2 is the schematic representation of a foamed ceramics electrically direct-heating unit.
Fig. 3 a~c is the main filter structure schematic representation of carbon black filtering and electric direct-heating type regeneration device for diesel truck.Wherein, Fig. 3 a is the wall-flow type structure; Fig. 3 b is " king " font structure; Fig. 3 c is " sawtooth " shape structure.
Fig. 4 a~b is a carbon black filtering and electric direct-heating type regeneration device for diesel truck assembling schematic representation.Wherein, Fig. 4 a is for concentrating heating arrangement; Fig. 4 b is the dispersed-heated structure.
Fig. 5 is an electric control part parallel circuit schematic diagram of the present invention.
Among the figure, 1 diesel engine; 2 cooling-water temperature sensors; 3 speed probes; 4 control units; 5 (PCC) powers; 6 Vehicular accumulator cells; 7 cables; 8 purifier package casings; 9 foamed ceramics master filters; 10 metal films; 11 metal films; 12 electrically direct-heating heaters; 13 outlet pipes; 14 pressure transducers; 15 graphite electrode pedestals; 16 graphite electrode pedestals; 17 conductive silicon carbide foam ceramic carriers; 18 foamed ceramic panels.
Embodiment
The preparation process of carbon black filtering and electric direct-heating type regeneration device for diesel truck is specific as follows:
1. adopt according to " foam silicon carbon stupalith of a kind of high strength dense and preparation method thereof " (Metal Inst., Chinese Academy of Sciences's application, application number 03134039.3, the applying date: 030922) conductive silicon carbide foam ceramic of being done is the filter (foamed ceramics master filter) and heating unit (electrically direct-heating heater) material of carbon black filtering and electric direct-heating type regeneration device for diesel truck.
2. foam ceramic material is processed into wall-flow type structure, " king " font or " sawtooth " shape shown in Fig. 3 a-c, as the main filter of bubble carbon black filtering and electric direct-heating type regeneration device for diesel truck.Main filter has several tortuous air-flow paths that connects, and the number of main filter volume and passage, width can be adjusted according to filter volume and exhaust flow.
3. according to the demand of resistance, selecting one or more suitable foam silicon carbide ceramics electrically direct-heatings unit, as adopt a plurality of unit, then is relation in parallel between each unit, and connects into an integral body by the mode of weld plate on metal film.
4. catalyst-loaded at foamed ceramics electrically direct-heating heater and foamed ceramics master filter surfaces, supporting as follows of catalyzer carried out:
A, be to soak 5~10 minutes in the NaOH of 2~5M or the KOH solution in concentration, remove its surperficial impurity such as greasy dirt foam silicon carbide ceramics, afterwards water clean, oven dry in 1~4 hour in 100~150 ℃ of air atmospheres again;
B, get γ-Al 2O 3110~160 parts, CeO 250~70 parts, La 2O 34~20 parts of 2~10 parts, BaO add 500 parts in water after the mixing, ball milling obtained coating paste in 2~4 hours;
C, foamed ceramics was flooded in slurry 2~5 minutes, blow away unnecessary slurry, placed 100~150 ℃ of air atmospheres then dry 20~30 minutes, flood slip after the cooling once more with pressurized air.So repeat repeatedly, until making coating levels reach 80~130g/L carrier, at last in 450~500 ℃ of roastings 4~5 hours, the coating preparation finishes;
D, as being catalytic active component with Pt, then get H 2PtCl 610~15 parts, add water and be mixed with mixed solution for 500 parts, the foamed ceramics that will have active coating then vacuum impregnation 10~15 minutes in solution, the pottery after will flooding is afterwards dried in baking oven, 100~150 ℃ of oven temperatures, 20~30 minutes time; Sample after the oven dry 450~500 ℃ of reductase 12~4 hour in hydrogen atmosphere, can to obtain with the foam silicon carbide ceramics be carrier, be the diesel vehicle soot filter with catalysis of catalytic active component with Pt.
E, as being catalytic active component with Pd, then get PdCl 25~20 parts, add water and be mixed with mixed solution for 500 parts, the foamed ceramics that will have active coating then vacuum impregnation 10~15 minutes in solution, the pottery after will flooding is afterwards dried in baking oven, 100~150 ℃ of oven temperatures, 20~30 minutes time; Sample after the oven dry 450~500 ℃ of reductase 12~4 hour in hydrogen atmosphere, can to obtain with the foam silicon carbide ceramics be carrier, be the diesel vehicle soot filter with catalysis of catalytic active component with Pd.
F, as with K 4V 2O 7Be catalytic active component, then get K 4V 2O 720~100 parts, add water and be mixed with mixed solution for 500 parts, the foamed ceramics that will have active coating then vacuum impregnation 10~15 minutes in solution, pottery after will flooding is afterwards dried in baking oven, 100~150 ℃ of oven temperatures, 60~120 minutes time, can to obtain with the foam silicon carbide ceramics be carrier, with K 4V 2O 7Diesel vehicle soot filter for catalytic active component with catalysis.
5. with electrically direct-heating heater and main filter according to the embedded or split type combination shown in Fig. 4 a-b, be packaged in the filter housing together, filter housing is welded by the corrosion resistant plate of 2 millimeters thick, between filter housing and foamed ceramics electrically direct-heating heater and the main filter shockproof interlayer is arranged.Filter after the encapsulation links to each other with diesel engine exhaust at inlet end.
Shown in Fig. 1~2, carbon black filtering and electric direct-heating type regeneration device for diesel truck comprises foamed ceramics master filter 9, electrically direct-heating heater 12 and automatically controlled part, wherein electrically direct-heating heater 12 is in foamed ceramics master filter 9 is installed on the purifier package casing 8 that links to each other with diesel engine exhaust, electrically direct-heating heater 12 is made of foamed ceramics electrically direct-heating unit, foamed ceramics electrically direct-heating unit is based on conductive silicon carbide foam ceramic carrier 17, be installed on the graphite electrode pedestal 15 at conductive silicon carbide foam ceramic carrier 17 two ends, 16, and with two graphite electrode pedestals 15,16 metal films 10 that link to each other respectively, 11 constitute, power supply is by metal film 10,11 constitute loops with conductive silicon carbide foam ceramic carrier 17, are conductive silicon carbide foam ceramic 17 power supplies; Automatically controlled part links to each other with electrically direct-heating heater 12 electrodes.
Behind the automobile starting, the vehicle exhaust that contains carbon soot particles is discharged by diesel engine 1, arrives foamed ceramics electrically direct-heating heater 12 and ceramic foam filter 9 via outlet pipe 13, and heater and filter are held back the soot in the tail gas.The cooling water water temperature, rotating speed and the back pressure signal that are monitored by engine cooling water cooling-water temperature sensor 2 and speed probe 3 and pressure transducer 14 are received by ECU (Electrical Control Unit) 4, and then transmit signals to (PCC) power 5.When back pressure is higher than setting value, all reach under the situation of specifying numerical value in cooling water water temperature and engine speed, (PCC) power 5 is connected circuit, and Vehicular accumulator cell 6 promptly begins to give the electrically direct-heating heater 12 power supplies by cable 7, and can be set current"on"time by control unit; 10 and 11 is two electrodes of electrically direct-heating heater 12, and an end is soldered on the conductive silicon carbide foam ceramic carrier 17, and the other end links to each other with cable; Under the energising situation, the electrically direct-heating heater heats up rapidly, and the part soot that is filtered on it takes fire.The tail gas of heater of flowing through obtains the heat that heat that the conduction of electrically direct-heating heater comes and carbon-smoke combustion discharge, and temperature raises.The soot that tail gas after the intensification ignites through main filter 9 time and filters in the main filter is purified filter.
17 is the conductive silicon carbide foam ceramic carrier among Fig. 2; 15,16 is the graphite electrode pedestal, and its effect is to play transitional function between metal film and foamed ceramics; 10,11 is metal film, is connected with graphite base by brazing mode.A complete electrically direct-heating regeneration-filter can be formed by one or more foamed ceramics electrically direct-heating unit combination.Under combined situation, each unit is linked to be an integral body by the mode of welding between the electrode.The volume of electrically direct-heating regeneration-filter is controlled between 50~400ml, and THICKNESS CONTROL is in 10~50mm scope.
Fig. 3 a-c is depicted as three kinds of mode of structure of foamed ceramics master filter 9, is respectively: Fig. 3 a wall-flow type structure, Fig. 3 b " king " font structure and Fig. 3 c " sawtooth " shape structure.The black square is a solid material among Fig. 3 a, and its effect is to force tail gas to pass foamed ceramics to enter adjacency channel.The number of main filter volume and passage, width can be adjusted according to filter volume and exhaust flow.
As Fig. 4 a-b is that carbon black filtering and electric direct-heating type regeneration device for diesel truck assembling schematic representation (purifier package casing 8 is with interior view in transverse section among Fig. 1) is two kinds of mode of heatings, is respectively the heating of centralized heating and distributing.So-called centralized heating is adopts an electrically direct-heating heater, distributing mode of heating to adopt a plurality of electrically direct-heating heater parallel connection heating of switching on simultaneously.In embodiments of the present invention, distributing adds the parallel connection of three electrically direct-heating heaters of thermal recovery.12 is the electrically direct-heating heater among the figure, and current direction is perpendicular to paper; 18 for the macropore foamed ceramic panel (its aperture is 2-3mm) of electrically direct-heating heater equal thickness, supported catalyst on it; 9 is main filter.
The automatically controlled part of the present invention is made up of control unit 4 and (PCC) power 5, control unit 4 of the present invention as shown in Figure 5, described control unit 4 is powered by the power supply processing unit, comprise frequency signal processing unit, water temperature signal processing unit, pressure signal processing unit, governor circuit, wherein: the frequency signal processing unit is a core with monostable flipflop U1, input end (4 pin) connects the frequency signal that automobile rotational speed sensor 3 produces, and converting it into linear voltage, its output signal (through 6 pin) is connected to an input end of governor circuit; The water temperature signal processing unit is a core with the first triode T1, and water temperature signal is amplified, and its base stage connects the water temperature signal that automobile cooling-water temperature sensor 2 produces, and its collector electrode is input to the voltage signal that amplifies another input end of governor circuit; Pressure signal processing unit adopts pressure sensor 14, the pressure signal that pressure transducer 14 receives is connected to another input end of governor circuit; Described governor circuit is by the first~three comparator U3, U4, U8, the first NAND gate circuit U5, timer U6, the second NAND gate circuit U7 forms, the first~three comparator U3, U4, U8 is respectively to frequency signal, water temperature signal, pressure signal carries out judgment processing, and (wherein the first comparator U3 homophase termination is through the linear voltage of frequency signal processing unit processes, the second comparator U4 negative termination is by the amplification voltage signal of water temperature signal processing unit processes, the 3rd comparator U8 homophase termination pressure signal, linear voltage after the first comparator U3 handles, amplification voltage signal after the second comparator U4 handles is through the first NAND gate circuit U5, after the second NAND gate circuit U7 carries out the logical AND operation, carry out power amplification through the second triode T2 again, be connected to timer U6 then and carry out the signal lag processing, at last the signal after the delay process is delivered to (PCC) power 5; Pressure signal after the 3rd comparator U8 will handle links to each other with timer U6 through the second NAND gate circuit U7, carry out power amplification through the second triode T2 again, be connected to timer U6 then and carry out the signal lag processing, at last the signal after the delay process is delivered to (PCC) power 5; Described (PCC) power 5 is made up of the 3rd triode T3, the first contactor J 1 and the second contactor J 2, promotes structure with secondary and meets load R1; Be specially: described the 3rd triode T3 input signal is a timer U6 output end signal, and its emitter is connected to the secondary contactor, and the afterbody contactor connects on two electrodes 10 and 11 of load R1; The 3rd triode T3 current collection level all links to each other with Vehicular accumulator cell 12V with the secondary contactor; Described load R1 is an electrically direct-heating heater 12; The power supply processing unit adopts three-terminal voltage-stabilizing module U2 to provide 9V power supply to governor circuit, and three-terminal voltage-stabilizing module U2 input end meets Vehicular accumulator cell 12V through the lock K switch; In addition, the output terminal of the first contactor J1 links to each other with the output terminal of the second comparator U4, and in order to keep the high level in the second comparator U4 working procedure, load R1 of the present invention is an electrically direct-heating heater 12.
In the present embodiment, monostable flipflop U1 adopts the CD4098 chip; The first~three triode T1~T3 adopts chip BU406; Three-terminal voltage-stabilizing module U2 adopts chip 7809; The first~three comparator U3, U4, U8 adopt chip LM339; The first~two NAND gate circuit U5, U7 adopt the CD4011 chip; Timer U6 adopts 555 chips; The first contactor J1 (9V) and the second contactor J 2 (400A) are responsible for powering to load R1.
Its working principle is as follows: when the lock K switch is opened, and the various signals of control unit 4 identification automobiles; When above-mentioned three conditions such as rotating speed, cooling water water temperature, back pressure satisfy when pre-conditioned simultaneously, (PCC) power 5 is connected, and gives the electrically direct-heating heater 12 energising heating by automobile mounted storage battery, and control unit 4 begins to clock simultaneously; When the time equaled any one in three signals such as Preset Time or rotating speed, cooling water water temperature, back pressure and is lower than setting value more than one, control unit 4 disconnected (PCC) power 5, stopped Vehicular accumulator cell and gave the heating of electrically direct-heating heater.
Exhaust gas cleaner of the present invention mainly is made of above-mentioned foamed ceramics soot filtering and electric direct-heating type regenerative purifier and intelligent control unit two-part, electrically direct-heating heater in the purifier is a function body with the conductive silicon carbide foam ceramic carrier, has good, controlled electric conductivity; Main filter is a constouctional material by foamed ceramics, has the characteristics of porous, rough surface, high temperature resistant and thermal shock, can realize the effective filtration to the emission of diesel engine particulate; But supported catalyst on electrically direct-heating heater and main filter; Intelligent control unit can receive cooling water water temperature, back pressure and the engine rotational speed signal from the control unit platform, and the state of whether switching on from main control soot filtering and electric direct-heating type regeneration cleaning system according to signal.Under the situation of vehicle power power supply, can realize the in-situ regeneration of foamed ceramics soot filtering and electric direct-heating type regenerative system.Characteristics effective, that automobile improvement is simple, cost is low that this method has.
Embodiment and relevant comparative example
Each embodiment all carries out at Nanjing YueJin car Group Co., Ltd automotive research with relevant comparative example, and engine model is SOFIM8140.43, and test mode adopts diesel engine 13 operating modes.
Embodiment 1
1. getting conductive silicon carbide foam ceramic 100 * 40 * 20mm, is to soak 8 minutes in the NaOH solution of 3M in concentration, removes its surperficial impurity such as greasy dirt, afterwards water clean, oven dry in 2 hours in 120 ℃ of air atmospheres again;
2. get two of graphite 10 * 40 * 20mm, the two ends of foam silicon carbon pottery described in 1. the employing brazing mode is welded on are as the pedestal of metal film;
3. on graphite base the stainless steel column of two diameter 6mm of soldering as the electrode that links to each other with lead;
4. as Fig. 3 a, conductive silicon carbide foam ceramic is assembled into wall-flow type structure master filter, volume is 2 liters;
5. electrically direct-heating heater and main filter are packaged into the carbon black filtering and electric direct-heating type regeneration device for diesel truck of central heating type according to the mode of Fig. 4 a;
6. test the engine model of using and be SOFIM8140.43, test mode adopts diesel engine 13 operating modes; No electric circuit in the test process.
Embodiment 2
Difference from Example 1 is:
Before test, carbon black filtering and electric direct-heating type regeneration device for diesel truck is installed on the specified position of diesel engine exhaust path, the maintenance engine speed is that 2160rpm, moment of torsion are that 188Nm, power are 42.5kW operation 5 hours, make carbon black filtering and electric direct-heating type regeneration device for diesel truck fully gather soot, connect the electrically direct-heating heater circuit then, carry out electrically direct-heating regeneration with vehicle-mounted 12V storage battery power supply.Carry out diesel engine 13 working condition measurements after the regeneration again with embodiment 1.
Embodiment 3
Difference from Example 1 is:
The electrically direct-heating heater adopts the distributing heating shown in Fig. 4 b.
Embodiment 4
Difference from Example 2 is:
The electrically direct-heating heater adopts the distributing heating shown in Fig. 4 b.
Embodiment 5
Difference from Example 1 is:
Main filtration device structure is " king " font structure shown in Fig. 3 b.
Embodiment 6
Difference from Example 2 is:
Main filtration device structure is " king " font structure shown in Fig. 3 b.
Embodiment 7
Difference from Example 1 is:
Main filtration device structure is " sawtooth " shape structure shown in Fig. 3 c.
Embodiment 8
Difference from Example 2 is:
Main filtration device structure is " sawtooth " shape structure shown in Fig. 3 c.
Embodiment 9
Difference from Example 1 is:
With electrically direct-heating heater and foamed ceramics master filter is carrier, prepares active coating and impregnated catalyst thereon, and preparation process is as follows:
1. get γ-Al 2O 3120 grams, CeO 260 grams, La 2O 36 grams, BaO 12 grams add water 500 grams after the mixing, ball milling obtained coating paste in 3 hours;
2. electrically direct-heating heater and foamed ceramics master filter are flooded in slurry, blow away unnecessary slurry, placed 120 ℃ of air atmospheres then dry 20 minutes, flood slip after the cooling once more with pressurized air.So repeat repeatedly, until making coating levels reach 120g/ (L carrier), at last in 450 ℃ of roastings 5 hours, the coating preparation finishes;
3. get H 2PtCl 610 grams add water 500 gram and are mixed with mixed solution, will have the vacuum impregnation 12 minutes in solution of the electrically direct-heating heater of active coating and foamed ceramics master filter then, and the sample after will flooding is afterwards dried in baking oven, 120 ℃ of oven temperatures, 30 minutes time; Sample after the oven dry 500 ℃ of reductase 12s hour in hydrogen atmosphere can obtain electrically direct-heating heater and foamed ceramics master filter with Pt catalyst activity constituent element.
Embodiment 10
Difference from Example 9 is:
Get K 4V 2O 7But not H 2PtCl 6100 grams, add water 500 gram and be mixed with mixed solution, will have the vacuum impregnation 12 minutes in solution of the electrically direct-heating heater of active coating and foamed ceramics master filter then, the sample after will flooding is afterwards dried in baking oven, 120 ℃ of oven temperatures, 100 minutes time can obtain with K 4V 2O 7Electrically direct-heating heater and foamed ceramics master filter for the catalyst activity constituent element.
Embodiment 11
Difference from Example 7 is:
Before test, carbon black filtering and electric direct-heating type regeneration device for diesel truck is installed on the specified position of diesel engine exhaust path, the maintenance engine speed is that 2160rpm, moment of torsion are that 188Nm, power are 42.5kW operation 5 hours, make carbon black filtering and electric direct-heating type regeneration device for diesel truck fully gather soot, connect the electrically direct-heating heater circuit then, carry out electrically direct-heating regeneration.Carry out diesel engine 13 working condition measurements after the regeneration again with embodiment 1.
Embodiment 12
Difference from Example 8 is:
Before test, carbon black filtering and electric direct-heating type regeneration device for diesel truck is installed on the specified position of diesel engine exhaust path, the maintenance engine speed is that 2160rpm, moment of torsion are that 188Nm, power are 42.5kW operation 5 hours, make carbon black filtering and electric direct-heating type regeneration device for diesel truck fully gather soot, connect the electrically direct-heating heater circuit then, carry out electrically direct-heating regeneration.Carry out diesel engine 13 working condition measurements after the regeneration again with embodiment 1.
Relevant comparative example 1
Adopt 2.5 liters commercially available ceramic honey comb diesel vehicle soot filter on the motor identical, to carry out diesel engine 13 working condition measurements with embodiment.
Relevant comparative example 2
Be with relevant comparative example 1 difference:
Ceramic honey comb diesel vehicle soot filter is installed on the specified position of diesel engine exhaust path before test, the maintenance engine speed is that 2160rpm, moment of torsion are that 188Nm, power are 42.5kW operation 5 hours, and then carries out working condition measurement.
Embodiment and relevant comparative example the results are shown in Table 1.Test 1~12 in the table 1 and be embodiment, comparative example 1 is relevant comparative example with comparative example 2.Each embodiment is compared with diesel-oil vehicle EU-II standard with the result of comparative example, can find under the situation that adopts ceramic honey comb diesel vehicle soot filter, the soot filtering effect reaches the limit value of EU-II standard code reluctantly, and after filtering operation through 5 hours, owing to can't regenerate, every purification filtering index of this cover system descends comprehensively, can not reach the requirement of EU-II standard.And embodiment 1~6 particle brake specific exhaust emission has only about 60% of comparative example 1, and NOx brake specific exhaust emission numerical value is compared also with comparative example and will be hanged down, and only the brake specific exhaust emission result of CO and HC is higher, can satisfy the requirement of EU-II standard limited value.Embodiment 7~12 comprehensive purifying filtering effect is better than embodiment 1~6 and relevant comparative example 1~2 again, can satisfy the requirement of EU-II standard, and has higher surplus capacity.Show that carbon black filtering and electric direct-heating type regeneration device for diesel truck not only has good purification filtering performance, and can effective regeneration, long working life had.
Table 1
Experiment numbers Main filtration device structure Regenerated way Unit state The catalytic activity constituent element Brake specific exhaust emission result (g/kW.h)
CO THC NOx Particle
1 Wall-flow type Concentrate heating Before the regeneration - 0.6184 0.1748 6.8140 0.0728
2 Wall-flow type Concentrate heating After the regeneration - 0.6172 0.1831 6.7295 0.0792
3 Wall-flow type Dispersed-heated Before the regeneration - 0.5809 0.1829 6.9010 0.0752
4 Wall-flow type Dispersed-heated After the regeneration - 0.5976 0.1897 6.7421 0.0842
5 " king " font Concentrate heating Before the regeneration - 0.6020 0.1643 6.9181 0.0828
6 " king " font Concentrate heating After the regeneration - 0.6162 0.1748 6.9512 0.0861
7 " sawtooth " shape Concentrate heating Before the regeneration - 0.6301 0.1819 6.8472 0.0870
8 " sawtooth " shape Concentrate heating After the regeneration - 0.6287 0.1791 6.7814 0.0914
9 Wall-flow type Concentrate heating Before the regeneration Pt 0.2986 0.1194 6.2653 0.0795
10 Wall-flow type Concentrate heating After the regeneration Pt 0.3210 0.1206 6.1216 0.0812
1 Wall-flow type Concentrate heating Before the regeneration K 4V 2O 7 K 4V 2O 7 0.4582 0.1543 6.5160 0.0726
2 Wall-flow type Concentrate heating After the regeneration 0.4262 0.1442 6.7410 0.0714
Comparative example 1 Ceramic honey comb - There is not regeneration Pt 0.3016 0.1185 6.8512 0.1457
Comparative example 2 Ceramic honey comb - After 5 hours Pt 0.5474 0.1457 6.4655 0.2410
The EU-II standard limited value 4.0 1.1 7.0 0.15

Claims (10)

1, a kind of carbon black filtering and electric direct-heating type regeneration device for diesel truck, comprise automatically controlled part, foam silicon carbide ceramics master filter (9), foam silicon carbide ceramics master filter (9) is installed in the purifier package casing (8) that links to each other with diesel engine exhaust, it is characterized in that: also comprise foam silicon carbide ceramics master filter electrically direct-heating heater (12), wherein electrically direct-heating heater (12) is in foam silicon carbide ceramics master filter (9) is installed on the purifier package casing (8) that links to each other with diesel engine exhaust, constitute by foamed ceramics electrically direct-heating unit, foamed ceramics electrically direct-heating unit is by conductive silicon carbide foam ceramic carrier (17), be installed on the graphite electrode pedestal (15 at conductive silicon carbide foam ceramic carrier (17) two ends, 16), with two graphite electrode pedestals (15,16) metal film (10 that links to each other respectively, 11) constitute, the power supply of automatically controlled part is by metal film (10,11) constitute the loop with conductive silicon carbide foam ceramic carrier (17), be conductive silicon carbide foam ceramic carrier (17) power supply; Automatically controlled part links to each other with electrically direct-heating heater (12) electrode.
2, according to the described carbon black filtering and electric direct-heating type regeneration device for diesel truck of claim 1, it is characterized in that: described foamed ceramics master filter is made of a plurality of filter units, each unit all adopts the foam silicon carbon pottery to be raw material, and the internal structure of foamed ceramics master filter is wall-flow type or intermeshing " king " font or " sawtooth " shape structure.
3, according to the described carbon black filtering and electric direct-heating type regeneration device for diesel truck of claim 1, it is characterized in that: described electrically direct-heating heater (12) is one or at least two foamed ceramics electrically direct-heating unit compositions, when heater is made of two or two above unit, it between each unit relation in parallel, be linked to be an integral body by the mode of welding between the electrode, the volume of electrically direct-heating heater (12) is controlled between 50~400ml, and THICKNESS CONTROL is in 10~50mm scope; Foam silicon carbide ceramics electrically direct-heating heater adopts conductive silicon carbide foam ceramic as heater.
4, according to the described carbon black filtering and electric direct-heating type regeneration device for diesel truck of claim 1, it is characterized in that: described foam silicon carbide ceramics electrically direct-heating heater adopts centralized heating arrangement or distributing heating arrangement.
5, according to the described carbon black filtering and electric direct-heating type regeneration device for diesel truck of claim 1, it is characterized in that: with foam silicon carbide ceramics electrically direct-heating heater and foamed ceramics master filter is carrier with the foam silicon carbide ceramics, prepare the active oxidation aluminium paint thereon, and it is catalyst-loaded, the coating levels of every liter of foamed ceramics is between 80~130g, and the weight ratio of each material is in the coating: Al 2O 3: CeO 2: La 2O 3: BaO=(55~80): (25~35): (1~5): (2~10); Supported catalyst is with Pt, Pd or K 4V 2O 7As active component, supporting Pt or Pd, Pt or Pd content are 1~5g/L carrier; Load K 4V 2O 7, K 4V 2O 7Content is 10~50g/L carrier.
6, according to the described carbon black filtering and electric direct-heating type regeneration device for diesel truck of claim 1, it is characterized in that: described automatically controlled part is made up of control unit (4) and (PCC) power (5), described control unit (4) is powered by the power supply processing unit, comprise frequency signal processing unit, water temperature signal processing unit, pressure signal processing unit, governor circuit, wherein: the frequency signal processing unit is a core with monostable flipflop (U1), the frequency signal that input termination automobile rotational speed sensor produces, its output signal is connected to an input end of governor circuit; The water temperature signal processing unit is a core with first triode (T1), and its base stage connects the water temperature signal that the automobile cooling-water temperature sensor produces, and collector electrode is to another input end of governor circuit; Pressure signal processing unit adopts pressure sensor (14), the pressure signal that pressure transducer receives is connected to another input end of governor circuit; Described governor circuit is by the first~three comparator (U3, U4, U8), first NAND gate circuit (U5), timer (U6), second NAND gate circuit (U7) is formed, the first~three comparator (U3, U4, U8) be respectively the linear voltage of frequency signal processing unit processes, the amplification voltage signal of water temperature signal processing unit, pressure signal, the first~two comparator (U3, U4) output terminal is respectively with the linear voltage of frequency signal processing unit processes, the amplification voltage signal of water temperature signal processing unit is through first NAND gate circuit (U5), second NAND gate circuit (U7), second triode (T2) links to each other with timer (U6), pressure transducer (14) output terminal links to each other through second NAND gate circuit (U7) pressure signal with timer (U6), timer (U6) output terminal is connected to (PCC) power (5); Described (PCC) power (5) promotes structure for secondary, and its output terminal links to each other with the electrode of load (R1); In addition, the output terminal of first contactor (J1) of (PCC) power (5) links to each other with the output terminal of second comparator (U4) of governor circuit, and as the input signal of first NAND gate circuit (U5).
7, according to the described carbon black filtering and electric direct-heating type regeneration device for diesel truck of claim 6, it is characterized in that: described (PCC) power (5) is made up of the 3rd triode (T3), first contactor (J1) and second contactor (J2), wherein the 3rd triode (T3) input signal is timer (U6) output end signal, its emitter is connected to the secondary contactor, and the afterbody contactor connects load (R1); Its current collection level all links to each other with 12V with the secondary contactor; Described load (R1) is a foam silicon carbide ceramics electrically direct-heating heater (12).
8, according to the described carbon black filtering and electric direct-heating type regeneration device for diesel truck of claim 6, it is characterized in that: described power supply processing unit adopts three-terminal voltage-stabilizing module (U2) to provide 9V power supply to governor circuit, and three-terminal voltage-stabilizing module (U2) input end meets 12V through lock switch (K).
9, according to the described carbon black filtering and electric direct-heating type regeneration device for diesel truck of claim 1, it is characterized in that: described foam silicon carbon pottery is the mark meter by weight, and its composition is made up of 90%~98% silicon carbide and 10%~2% silicon; Described foam silicon carbide ceramics is an elementary cell with polygonal closed loop, and each elementary cell is interconnected to form three-dimensional networks; Constitute relative density 〉=99% of the ceramic muscle of polygonal closed loop unit, average grain size is at 50nm~10 μ m.
10, according to claim 1 or 5 described carbon black filtering and electric direct-heating type regeneration device for diesel truck, it is characterized in that: described on foamed ceramics electrically direct-heating heater and foamed ceramics master filter the preparation catalyzer detailed process as follows:
A, be to soak 5~10 minutes in the NaOH of 2~5M or the KOH solution foam silicon carbide ceramics in concentration, remove impurity, water cleans afterwards, oven dry in 1~4 hour in 100~150 ℃ of air atmospheres again;
B, get γ-Al 2O 3110~160 parts, CeO 250~70 parts, La 2O 34~20 parts of 2~10 parts, BaO add 500 parts in water after the mixing, ball milling obtained coating paste in 2~4 hours;
C, foamed ceramics was flooded in slurry 2~5 minutes, blow away unnecessary slurry with pressurized air, placed 100~150 ℃ of air atmospheres then dry 20~30 minutes, flood slip after the cooling once more, so repeat repeatedly, until making coating levels reach 80~130g/L carrier, at last in 450~500 ℃ of roastings 4~5 hours, the coating preparation finishes;
D, when being catalytic active component, then get H with Pt 2PtCl 610~15 parts, add water and be mixed with mixed solution for 500 parts, the foamed ceramics that will have active coating then vacuum impregnation 10~15 minutes in solution, the pottery after will flooding is afterwards dried in baking oven, 100~150 ℃ of oven temperatures, 20~30 minutes time; Sample after the oven dry 450~500 ℃ of reductase 12~4 hour in hydrogen atmosphere, to obtain with the foam silicon carbide ceramics be carrier, be the foam silicon carbide ceramics electrically direct-heating heater with catalysis or the foamed ceramics master filter of catalytic active component with Pt;
E, when being catalytic active component, then get PdCl with Pd 25~20 parts, add water and be mixed with mixed solution for 500 parts, the foamed ceramics that will have active coating then vacuum impregnation 10~15 minutes in solution, the pottery after will flooding is afterwards dried in baking oven, 100~150 ℃ of oven temperatures, 20~30 minutes time; Sample after the oven dry 450~500 ℃ of reductase 12~4 hour in hydrogen atmosphere, to obtain with the foam silicon carbide ceramics be carrier, be the foam silicon carbide ceramics electrically direct-heating heater with catalysis or the foamed ceramics master filter of catalytic active component with Pd;
F, with K 4V 2O 7During for catalytic active component, then get K 4V 2O 720~100 parts, add water and be mixed with mixed solution for 500 parts, the foamed ceramics that will have active coating then vacuum impregnation 10~15 minutes in solution, pottery after will flooding is afterwards dried in baking oven, 100~150 ℃ of oven temperatures, 60~120 minutes time, to obtain with the foam silicon carbide ceramics be carrier, with K 4V 2O 7Foam silicon carbide ceramics electrically direct-heating heater with catalysis or foamed ceramics master filter for catalytic active component.
CNB2005100464721A 2005-05-20 2005-05-20 Carbon black filtering and electric direct-heating type regeneration device for diesel truck Expired - Fee Related CN100356041C (en)

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CN102162388A (en) * 2011-04-27 2011-08-24 上海电力学院 Device for reducing emission of automobile tail gas by photocatalysis
CN102251830A (en) * 2010-05-20 2011-11-23 阿兰图姆公司 Foam metal filter for black smoke reducing device
CN102454461A (en) * 2010-10-14 2012-05-16 福特环球技术公司 Method for determining filtering efficiency of particle filter in exhaust system of motor vehicle
CN104704292A (en) * 2012-10-11 2015-06-10 安东·格莱索 Compressed gas generator

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US4744216A (en) * 1986-10-20 1988-05-17 Ford Motor Company Electrical ignition device for regeneration of a particulate trap
JPH06146852A (en) * 1992-11-13 1994-05-27 Senichi Masuda Diesel engine exhaust gas purifying device
CN1238630C (en) * 2003-07-08 2006-01-25 北京交通大学 Method for controlling electric heating regeneration of particle trap for diesel engine based on exhaust flow rate
CN1554859A (en) * 2003-12-23 2004-12-15 清华大学 Txhaust particle trap for diesel engine

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CN102072050A (en) * 2009-11-20 2011-05-25 阿兰图姆公司 Filtering system for EGR gases
CN102251830A (en) * 2010-05-20 2011-11-23 阿兰图姆公司 Foam metal filter for black smoke reducing device
CN102454461A (en) * 2010-10-14 2012-05-16 福特环球技术公司 Method for determining filtering efficiency of particle filter in exhaust system of motor vehicle
CN102454461B (en) * 2010-10-14 2015-07-29 福特环球技术公司 For determining the method for the filter efficiency of the particulate filter in motor vehicle exhaust system
CN102162388A (en) * 2011-04-27 2011-08-24 上海电力学院 Device for reducing emission of automobile tail gas by photocatalysis
CN102162388B (en) * 2011-04-27 2013-05-08 上海电力学院 Device for reducing emission of automobile tail gas by photocatalysis
CN104704292A (en) * 2012-10-11 2015-06-10 安东·格莱索 Compressed gas generator
CN104704292B (en) * 2012-10-11 2017-07-25 安东·格莱索 Compressed gas produces equipment

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