CN1865305A - Hydrogenation method of nitrile butadiene rubber - Google Patents

Hydrogenation method of nitrile butadiene rubber Download PDF

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Publication number
CN1865305A
CN1865305A CN 200510071103 CN200510071103A CN1865305A CN 1865305 A CN1865305 A CN 1865305A CN 200510071103 CN200510071103 CN 200510071103 CN 200510071103 A CN200510071103 A CN 200510071103A CN 1865305 A CN1865305 A CN 1865305A
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paracril
hydrogenation
butadiene rubber
molecular weight
nitrile rubber
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CN100376611C (en
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李锦山
胡海华
龚光碧
李小鹏
苏玲
宋中勤
王月霞
张群
俞双福
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Petrochina Co Ltd
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Petrochina Co Ltd
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Abstract

The invention relates to a hydrogenation method of nitrile rubber, which comprises the steps of firstly dissolving nitrile rubber in an organic solvent, and then carrying out hydrogenation under the conditions of adding a catalyst and stirring, and is characterized in that liquid nitrile rubber is added into nitrile rubber to be hydrogenated, the adding amount is 5-20%, then a solution of a mixture of the nitrile rubber and the liquid nitrile rubber is added into a hydrogenation kettle, and hydrogenation reaction is carried out at the temperature of 40-100 ℃ and the pressure of 4.0-9.0 MPa, wherein the reaction time is 2-12 hours. The hydrogenation method has the advantages that the hydrogenated product HNBR has bimodal characteristics in molecular weight distribution, the molecular weight distribution is obviously widened, the Mooney viscosity is effectively reduced, the processability of HNBR, the mechanical property of the product, the compression permanent deformation and the hot air aging property are excellent.

Description

A kind of method of hydrotreating of paracril
Technical field
The present invention relates to a kind of method of hydrotreating of paracril, particularly a kind ofly unsaturated carbon-carbon double bond on divinyl and acrylonitrile copolymer (NBR) molecular chain is carried out solution method select hydrogenation method.
Background technology
Obtain product hydrogenated nitrile-butadiene rubber (HNBR), its mooney viscosity after divinyl and acrylonitrile copolymer (NBR) hydrogenation
Figure A20051007110300031
Be the important indicator of processing characteristics, the high performance of HNBR and workability are the targets of product development always.
The disclosed hydrogen addition technology of US4581417, its condition is: catalyzer is RhX (PPh 3) 3, consumption is 0.05-0.6% (weight by dry rubber .Wt%), the triphenyl phosphorus consumption be 2% (weight by dry rubber, Wt%), hydrogenation temperature 100-145 ℃.This patent does not clearly limit basic glue Mooney viscosity, in one example, having selected basic glue Mooney viscosity for use is 29 low Mooney paracril, acrylonitrile content 34.9%, it is very fast to rise with the final HNBR Mooney viscosity of the increase of catalyst consumption, and Mooney viscosity has a big increase.That is to say the HNBR product that will obtain more satisfactory Mooney viscosity, basis glue Mooney is the selection of comparison key, and this low Mooney basis glue is generally less in NBR industrialization bulk product, may need special synthetic, and requiring that oxygen level is less than 5PPm in the glue, operability is relatively poor.The liquid NBR hydrogen addition technology of disclosed a kind of low molecular mass among the US4829128, catalyst system therefor is RhX (PPh 3) 3, but the required strict degassing displacement of glue, the technology relative complex.In addition because liquid NBR molecular weight ratio is lower, its remaining mercaptan or when synthetic foreign matter content such as used initiator higher relatively, only depending on repeatedly that degassing displacement also is difficult to reach ideal effect, be unfavorable for improving catalyst efficiency.
Summary of the invention
The object of the present invention is to provide a kind of hydrogenation method of new paracril, by improving the Mooney viscosity of process adjustments hydrogenation with basic glue, thereby regulate and control final HNBR Mooney, has bimodal molecular weight distribution behind the hydrogenation, do not reduce its degree of hydrogenation, obtain product and on processing characteristics, be improved.
For achieving the above object, method of the present invention is, at first paracril is dissolved in the organic solvent, carry out hydrogenation under catalyzer and the stirring condition being added with then, it is characterized in that earlier liquid acrylonitrile butadiene rubber being added in the paracril that needs hydrogenation, add-on counts 5%~20% (with the dried glue weight of NBR in the dried glue weight of NBR, as follows), best add-on is 8%~15%, solution with above-mentioned paracril and liquid acrylonitrile butadiene rubber mixture adds in the hydrogenation still then, at 40~100 ℃, carry out hydrogenation reaction under pressure 4.0~9.0Mpa, 2~12 hours reaction times.
Do not limit the preparation method of paracril (NBR), liquid acrylonitrile butadiene rubber (LNBR) among the present invention.NBR can be an alternating copolymer, also can be random copolymers, and vinyl cyanide 18~50% (quality) is preferably 32~40% (quality); The nitrile (HTBN) molecular weight can be 1000~10000 (osmometry mensuration), is preferably 3000~8000, and acrylonitrile content is 28~45% (quality), is preferably 33~40% (quality).
Catalyzer used herein does not equally limit especially yet, can adopt general chemigum hydrogenation catalyzer and add-on, as being homogeneous phase solution hydrogenation catalyst system such as rhodium (Rh), ruthenium (Ru), palladium (Pd) and Ru-Rh, also can be heterogeneous hydrogenation catalyst systems such as appendix Pd.Preferably use RhX (PPh 3) 3, wherein X is Cl, Br, I, is preferably Cl; Or carboxylic acid palladium.Use the rhodium catalyst of homogeneous phase solution hydrogenation catalyst system the best to be RhCl (PPh 3) 3Catalyst levels 0.05%~0.20% (weight by dry rubber), be preferably 0.08~0.15%, the triphenylphosphine consumption is 0~1.6% (weight by dry rubber), is preferably in 50~100 ℃, carry out hydrogenation reaction under pressure 6.0~9.0Mpa, preferably the reaction times is 8~12 hours.Use the best palladium catalyst of homogeneous phase solution hydrogenation catalyst system to be palladium, consumption 1%~2.50% (weight by dry rubber) is preferably 1~1.5% (weight by dry rubber), be preferably in 40~70 ℃, carry out hydrogenation reaction under pressure 4~6Mpa, preferably the reaction times is 2~5 hours.
The solvent of paracril can be chlorobenzene, bromobenzene, toluene and dimethylbenzene isopolarity halogenated aryl hydrocarbon among the present invention, and aromatic hydrocarbon also can be acetone, butanone etc.Use RhX (PPh 3) 3The time be preferably chlorobenzene.Be preferably acetone when using palladium.Strength of solution is 6%~15% to be preferably 8~14%
By in paracril, adding liquid acrylonitrile butadiene rubber, regulate and control final HNBR Mooney, and it is had than wide molecular weight distribution in the present invention.The difference of add-on, proportioning and molecular weight by regulating liquid acrylonitrile butadiene rubber, and then the HNBR Mooney viscosity, the molecular weight distribution that obtain suiting.
The technology of the present invention exploitation can be regulated the Mooney of hydrogenation glue, has bimodal molecular weight distribution, and molecular weight distribution is obviously widened, and is keeping having reduced Mooney viscosity under the high hydrogenation degree prerequisite.Its advantage is:
1. the present invention can be used for producing high hydrogenation degree, the hydrogenated nitrile-butadiene rubber of low Mooney viscosity.
2. method of hydrotreating advantage of the present invention is that hydrogenation glue and hydrogenation product HNBR molecular weight distribution have double-peak feature, molecular weight distribution is obviously widened, and effectively reduces Mooney viscosity, has improved the processing characteristics of HNBR, the mechanical property of product, compression set and thermal aging property are good.
3. the present invention can be used for the chemigum hydrogenation of different Mooney viscosities and different acrylonitrile contents.
4. the catalyzer that uses among the present invention can be used the homogeneous complex of rhodium (Rh), ruthenium (Ru), palladium (Pd), preferably rhodium (Rh), palladium (Pd).
Description of drawings
Method of hydrotreating (embodiment 1) the gained hydrogenated nitrile-butadiene rubber (HNBR) that Figure 1 shows that application paracril of the present invention is made GPC figure, Figure 2 shows that using prior art (Comparative Examples 1) gained hydrogenated nitrile-butadiene rubber (HNBR) makes GPC figure.
Embodiment
Raw material:
1. paracril: N-36 CNPC Lanzhou Petrochemical Company is produced
N-33 CNPC Lanzhou Petrochemical Company is produced
N-40 CNPC Lanzhou Petrochemical Company is produced
2. liquid acrylonitrile butadiene rubber: LNBR CNPC Lanzhou Petrochemical Company is produced
3. catalyzer: RhCl (PPh 3) 3Xi'An Catalyst Chemical Co., Ltd.
Palladium Xi'An Catalyst Chemical Co., Ltd.
Analysis test method:
1. degree of hydrogenation: iodine number method
2. Mooney viscosity: carry out GBT1232
3. molecular weight distribution: gel permeation chromatography (GPC)
Embodiment 1
With the NBR of 3Kg (acrylonitrile content 35.1%,
Figure A20051007110300051
58, hereinafter to be referred as N-36), the nitrile (HTBN) LNBR of 0.5Kg (molecular weight 5500, acrylonitrile content 36%), 6gRhCl (PPh 3) 3Be dissolved in the 35Kg chlorobenzene solvent with the 4.8g triphenylphosphine, and join in the 50L hydrogenation reaction kettle, under 85 ℃, logical hydrogen carries out hydrogenation reaction, and hydrogen pressure is 7.5Mpa, 10 hours reaction times.Hydrogenation the results are shown in Table 1.
Comparative Examples 1
LNBR among the embodiment 1 is removed, and other the results are shown in Table 1 with embodiment 1.
Embodiment 2
Change LNBR among the embodiment 1 into 0.7kg (a), other the results are shown in Table 1 with embodiment 1 0.3kg (b).
Embodiment 3
Change LNBR in the EXAMPLE l into (a) molecular weight 3000, the LNBR of acrylonitrile content 36%; (b) molecular weight 10000, acrylonitrile content 36%; (c) molecular weight 5500, the LNBR of acrylonitrile content 40%, and other the results are shown in Table 1 with embodiment 1
Embodiment 4
With the N-36 of 3Kg, 0.5KgLNBR (molecular weight 5500, acrylonitrile content 36%) and 50g palladium are dissolved in the 35Kg acetone solvent, join in the 50L hydrogenation reaction kettle, temperature is 55 ℃, pressure 5.3Mpa, 3.5 hours reaction times other with embodiment 1, the results are shown in Table 1.
Embodiment 5
Change LNBR among the embodiment 4 into 0.7kg (a), other the results are shown in Table 1 with embodiment 4 0.3kg (b).
Embodiment 6
Change LNBR among the embodiment 4 into (a) molecular weight 3000, the LNBR of acrylonitrile content 36%; (b) molecular weight 10000, acrylonitrile content 36%; (c) molecular weight 5500, the LNBR of acrylonitrile content 40%, and other the results are shown in Table 1 with embodiment 4.
Comparative Examples 2
LNBR among the embodiment 4 is removed, and other the results are shown in Table 1 with embodiment 4.
Table 1 embodiment 1~6 and Comparative Examples 1 and 2 hydrogenation situations are relatively
Embodiment 1 and Comparative Examples 1 gained hydrogenation products HNBR are done gpc analysis, as shown in Figure 1 and Figure 2.The method of hydrotreating gained hydrogenation products HNBR that uses paracril of the present invention can obviously find out molecular weight bimodal distribution characteristics.
Embodiment 7
Change N-36 among the embodiment 1 into acrylonitrile content 33% respectively, Mooney viscosity 45 (hereinafter to be referred as N-33) (a); Acrylonitrile content 40%, Mooney viscosity 78 (hereinafter to be referred as N-40) is (b); Other the results are shown in Table 2 with embodiment 1.
The hydrogenation situation of the NBR of the different acrylonitrile contents of table 2 relatively
The experiment of hydrogenated nitrile-butadiene rubber material property:
Take following prescription (mass parts), comparative evaluation embodiment 1 and Comparative Examples 1 the results are shown in Table 3.
HNBR 100
Zinc oxide 5
Stearic acid 1
Polyester plasticizer 5
Styrenated diphenylamine 1
N660 45
Cyanacrylate 1.5
2,5-dimethyl-2,5-di-t-butyl hexane peroxide 3.5
The tensile property of vulcanized rubber is pressed GB-528-1998 test sulfuration test piece (170 ℃ of cure conditions * 15min), heat aging performance is tested 72hr by the GB-3512-89 standard in 150 ℃ hot air aging case, compression set is tested by GB-7759-87 standard (A method).
Table 3 embodiment 1 and Comparative Examples 1 gained HNBR material properties test
Embodiment 1 Comparative Examples 1
Hardness, Shao A tensile strength, the MPa tensile yield, (150 ℃ * 72hr) hardness of % hot air agings, Shao A tensile strength, the MPa tensile yield, % compression set, % (the A method, 150 ℃ * 72hr) 68 20.9 300 77 17.6 210 26.7 70 22.1 270 76 19.9 200 24.1
As can be seen, because the bimodal molecular weight distribution feature that HNBR has, mooney viscosity reduces from embodiments of the invention, and processing characteristics improves.The material property experiment shows that though the low molecular weight fraction that the HNBR of bimodal molecular weight distribution contains is many, compare with the HNBR cross-linked rubber that does not add LNBR, the compression set performance after its tensile strength and the hot air aging does not all have considerable change.

Claims (8)

1. the method for hydrotreating of a paracril, at first paracril is dissolved in the organic solvent, carry out hydrogenation under catalyzer and the stirring condition being added with then, it is characterized in that earlier liquid acrylonitrile butadiene rubber being added in the paracril that needs hydrogenation, add-on counts 5~20% with the dried glue weight of paracril, and the solution with above-mentioned paracril and liquid acrylonitrile butadiene rubber mixture adds in the hydrogenation still, at 40~100 ℃ then, carry out hydrogenation reaction under pressure 4.0~9.0Mpa, 2~12 hours reaction times.
2. method of hydrotreating according to claim 1 is characterized in that the liquid acrylonitrile butadiene rubber add-on counts 8%~15% with the dried glue weight of paracril.
3. method of hydrotreating according to claim 1 is characterized in that hydrogenation catalyst is RhX (PPh 3) 3, wherein X is Cl, Br, I, and solvent is chlorobenzene, bromine benzene,toluene,xylene, and the catalyzer add-on is 0.05~0.2% in the dried glue weight of paracril consumption.
4. method of hydrotreating according to claim 1 is characterized in that hydrogenation catalyst is a palladium, and solvent is an acetone, and the catalyzer add-on is 1.0~2.5% in the dried glue weight of paracril consumption.
5. method of hydrotreating according to claim 1 is characterized in that paracril can be an alternating copolymer, also can be random copolymers, and the mass percentage content of vinyl cyanide is 18~50%.
6. method of hydrotreating according to claim 1, the mass percentage content that it is characterized in that vinyl cyanide in the paracril is 32~40%.
7. method of hydrotreating according to claim 1 is characterized in that the liquid acrylonitrile butadiene rubber molecular weight is 1000~10000, and the mass percentage content of vinyl cyanide is 28~45%.
8. method of hydrotreating according to claim 1 is characterized in that the liquid acrylonitrile butadiene rubber molecular weight is 3000~8000, and the mass percentage content of vinyl cyanide is 33~40%.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106512993A (en) * 2016-08-30 2017-03-22 北京化工大学 Preparation and hydrogenation application of palladium-ruthenium dual-metal nano-catalyst
CN114149520A (en) * 2021-12-09 2022-03-08 北京化工大学 Method for preparing hydrogenated butyronitrile latex by one-pot method
WO2022057848A1 (en) * 2020-09-16 2022-03-24 赞南科技(上海)有限公司 Liquid hydrogenated nitrile-butadiene rubber, preparation method therefor and use thereof
CN115322268A (en) * 2022-09-16 2022-11-11 安庆华兰科技有限公司 Butyronitrile soft rubber with high acrylonitrile content and low Mooney force and preparation method thereof
CN115725007A (en) * 2021-08-30 2023-03-03 中国石油化工股份有限公司 Preparation method of hydrogenated nitrile rubber

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JP6500053B2 (en) * 2017-03-22 2019-04-10 三菱電線工業株式会社 Sealing material

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Publication number Priority date Publication date Assignee Title
CA1220300A (en) * 1982-12-08 1987-04-07 Polysar Limited Polymer hydrogenation process
CS217291A3 (en) * 1990-07-19 1992-02-19 Dsm Nv Catalyst systems based on palladium for selective hydrogenation of diene polymers and copolymers
CA2304501A1 (en) * 2000-04-10 2001-10-10 Bayer Inc. Process for hydrogenating carboxylated nitrile rubber, the hydrogenated rubber and its uses

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106512993A (en) * 2016-08-30 2017-03-22 北京化工大学 Preparation and hydrogenation application of palladium-ruthenium dual-metal nano-catalyst
CN106512993B (en) * 2016-08-30 2018-11-16 北京化工大学 Palladium-ruthenium bimetal nano catalyst preparation and plus hydrogen application
WO2022057848A1 (en) * 2020-09-16 2022-03-24 赞南科技(上海)有限公司 Liquid hydrogenated nitrile-butadiene rubber, preparation method therefor and use thereof
CN114262394A (en) * 2020-09-16 2022-04-01 浙江赞昇新材料有限公司 Liquid hydrogenated nitrile rubber and preparation method and application thereof
CN114262394B (en) * 2020-09-16 2023-08-18 浙江赞昇新材料有限公司 Liquid hydrogenated nitrile rubber and preparation method and application thereof
CN115725007A (en) * 2021-08-30 2023-03-03 中国石油化工股份有限公司 Preparation method of hydrogenated nitrile rubber
CN115725007B (en) * 2021-08-30 2023-12-29 中国石油化工股份有限公司 Preparation method of hydrogenated nitrile rubber
CN114149520A (en) * 2021-12-09 2022-03-08 北京化工大学 Method for preparing hydrogenated butyronitrile latex by one-pot method
CN115322268A (en) * 2022-09-16 2022-11-11 安庆华兰科技有限公司 Butyronitrile soft rubber with high acrylonitrile content and low Mooney force and preparation method thereof

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