CN1853292A - Lithium ion secondary battery - Google Patents

Abstract

A lithium ion secondary battery includes a positive electrode capable of absorbing and desorbing lithium ion, a negative electrode capable of absorbing and desorbing lithium ion, a porous film interposed between the positive electrode and the negative electrode, and a non-aqueous electrolyte, the porous film being adhered to a surface of at least the negative electrode. The porous film includes an inorganic filler and a first binder: The content of the first binder in the porous film is 1.5 to 8 parts by weight per 100 parts by weight of the filler: The first binder includes a first rubber including an acrylonitrile unit: The first rubber is water-insoluble and has a decomposition temperature of 250 DEG C. or higher. The negative electrode includes a negative electrode active material capable of absorbing and desorbing lithium ion and a second binder, and the second binder includes a second rubber particle and a water-soluble polymer.

Description

Lithium rechargeable battery

Technical field

The present invention relates to lithium rechargeable battery, described lithium rechargeable battery has at least the perforated membrane of following with negative terminal surface, and described perforated membrane is made up of filler and binding agent.Excellent in safety such as the incidence of lithium rechargeable battery short circuit of the present invention is low, thermal endurance.

Background technology

Along with the more and more portability and the wireless penetration of electronic equipment, as its driving power, small-sized light weight and the lithium rechargeable battery with high-energy-density are just attracting people's attention.Lithium rechargeable battery have formations such as the positive pole, material with carbon element of formations such as lithium-containing transition metal oxide negative pole, be present in barrier film and nonaqueous electrolytic solution between positive pole and the negative pole.

The barrier film of lithium rechargeable battery uses usually and elongates finished resin molding (sheet barrier film).Again, the raw material of resin molding uses polyolefin such as polyethylene and polypropylene.But the most thermal endurance of resin molding is low, is in high temperature following time, can thermal contraction.Particularly, might make the fail safe of battery impaired owing to the contraction of resin molding surpassing under 150 ℃ the environment.Especially, when the thrust of the sharp shape of nail and so on thrusts battery (during the test of nail thorn) since moment the short-circuit reaction heat that produces, short circuit portion enlarges, and produces further reaction heat, it is overheated unusually to quicken.

Again, also the someone inquires into, and represents as schematically shown in Figure 4, makes the function of pulpous state electrolyte 40 performances as barrier film.Pulpous state electrolyte 40 contains a large amount of electrolyte 41 that comprise tackifier and the filler 42 of electrical insulating property, the function of filler 42 be as anodal 43 and negative pole 44 between barrier film (referring to Japanese kokai publication hei 10-55718 communique).The pulpous state electrolyte is owing to be to contain useful tackifier to have increased the electrolyte of viscosity and the composite material of electrical insulating property filler, therefore, containing sufficient electrolyte, can guarantee excellence on the lithium-ion-conducting this point of certain level.Yet, exist as isolating the shortcoming that film strength is also insufficient, practicality is not enough.

And then the someone proposes to form the technology (referring to TOHKEMY 2001-319634 communique and Te Kai 2002-8730 communique) of the perforated membrane that contains the filler that is made of inorganic particulate on the surface of the sheet barrier film of resin molding formation.Yet, during these are proposed,, shrink if exist the sheet barrier film because perforated membrane forms on the surface of sheet barrier film, accompany the also shrinkable shortcoming of perforated membrane therewith.Its purpose of these technology just was to suppress the growth of lithium ingotism and improve the high rate discharge characteristic originally, the fail safe in the time of can not guaranteeing internal short-circuit and nail thorn.

On the other hand, the someone proposes to form the perforated membrane (referring to Japanese kokai publication hei 11-144706 communique) that is made of the lower glass transition temperature resin on electrode.Being intended that of this proposal when short circuit and adstante febre, makes the resin of lower glass transition temperature softening, the performance effect that opens circuit.According to this proposal, in for example the nail thorn was tested, according to condition, the heating temp during internal short-circuit can surpass hundreds of ℃ in the part, or causes resin excessively softening, or caused the resin burning.As a result, the perforated membrane distortion may cause unusual overheated situation.Therefore, the mechanism that opens circuit of resin can't become the mechanism that is perfectly safe for internal short-circuit.

Also have and be proposed on the electrode (referring to the Japanese kokai publication hei 9-147916 communique) that forms the protective layer that constitutes by inorganic particulate such as aluminium oxide and water soluble polymer again.Water soluble polymer can use polyacrylic acid derivative, cellulose derivative etc.Propose according to this,, be expected to when short circuit takes place, suppress the distortion of protective layer self because protective layer contains the inorganic particulate of excellent heat resistance.

Yet, in the negative pole of lithium rechargeable battery, use the rubber particles of Styrene-Butadiene (SBR) or its modifier formation now mostly as the negative pole binding agent.This be because, compared with the Kynoar that was used for the negative pole binding agent (PVDF) in the past) etc., it is just much of that on a small quantity that rubber particles only needs, negative pole improves the acceptance of lithium ion.

When in cathode agent, mixing rubber particles, need usually and will share by tackifier and the rubber particles that water soluble polymer constitutes.Water soluble polymer mainly uses cellulose-based resin.After such negative pole coating contained the protective layer of water soluble polymer, the tackifier in the negative pole can swelling produces the such problem of negative pole distortion owing to contained water in the protective layer before dry.Although the negative pole that avoids being out of shape can be practical, the rate that manufactures a finished product significantly reduces.

Again, also there is research on the surface of negative or positive electrode, to form to contain the resinoid bond that is dissolved in the solvent and the paste film of filler, makes its drying, be used as (referring to the Japanese kokai publication hei 10-106530 communique) of barrier film.In such slurry,, contain fluororesin, vistanex etc. as resinoid bond.This barrier film can guaranteed excellence on the intensity this point of certain level.But, be dissolved in resinoid bond in the solvent after, make under its situation of separating out on the filler grain surface, illustrate as schematically shown in Figure 5, the area of the filler grain 52 that is covered by resinoid bond 51 becomes big.As a result, intensity increases, but the space between filler grain reduces, anodal 53 and negative pole 54 between electrolyte or the mobile route of the lithium ion inadequate tendency that becomes.In addition, motion about the technology that forms the paste film that contains the resinoid bond that is dissolved in solvent and filler on the surface of negative or positive electrode is also arranged a lot, but same problem (referring to Japanese kokai publication hei 7-220759 communique, No. 3371301 communique of special permission, No. 3426253 communique of special permission) is all arranged.

Summary of the invention

The object of the invention is, the perforated membrane of excellent heat resistance is followed at least in negative terminal surface, improves the fail safe of lithium rechargeable battery thus, simultaneously, prevents to have the Receptive negative pole distortion of high-lithium ion.

That is, the present invention relates to lithium rechargeable battery, described lithium rechargeable battery has can absorb the positive pole that discharges lithium ion, negative pole, the perforated membrane between above-mentioned positive pole and negative pole and the nonaqueous electrolytic solution that can absorb the release lithium ion.Above-mentioned perforated membrane is at least then in negative terminal surface, above-mentioned perforated membrane is made of inorganic filler and the 1st binding agent, the content of the 1st binding agent in the above-mentioned perforated membrane, with respect to the above-mentioned inorganic filler of 100 weight portions, be 1.5～8 weight portions, above-mentioned the 1st binding agent is made of the 1st rubber that contains acrylonitrile unit, above-mentioned the 1st rubber is water-insoluble and has kick off temperature more than 250 ℃, above-mentioned negative pole constitutes by absorbing the negative electrode active material and the 2nd binding agent that discharge lithium ion, and above-mentioned the 2nd binding agent contains the 2nd rubber particles and water soluble polymer.

In above-mentioned positive pole and negative pole, sandwich perforated membrane and carry out stackedly, can access laminate type battery, in above-mentioned positive pole and negative pole, sandwich perforated membrane, be wound into vortex shape, can access the Scrawl battery.The present invention is applicable to the battery of any form.

There is not the situation of meeting thermal contraction in above-mentioned perforated membrane because thermal endurance is very excellent and quilt is followed at electrode surface, is difficult for being out of shape because of softening or burning yet.Therefore, can access the lithium rechargeable battery of excellent in safety.Again, the 1st binding agent that perforated membrane is contained, also can be avoided being out of shape caused rate of finished products by negative pole and reduce even with itself and the high-performance negative pole combination that contains the tackifier that are made of water soluble polymer because be non-water-soluble.Below the above 20 μ m of the preferred 0.5 μ m of the thickness of above-mentioned perforated membrane.

In above-mentioned perforated membrane, above-mentioned the 1st binding agent does not preferably have crystalline melt point or has crystalline melt point more than 250 ℃.Above-mentioned the 1st rubber preferably is made of hud typed particle and has a caking property skin section.Again, the 1st rubber preferably contains the polyacrylonitrile group.

In the above-mentioned negative pole, above-mentioned water soluble polymer preferably contains the methylcellulose unit.Above-mentioned the 2nd rubber particles preferably contains styrene units and butadiene unit.

A further object of the invention is, the balance between the lithium ion acceptance by optimizing negative pole and the lithium ion permeability of perforated membrane effectively prevents the short circuit of lithium rechargeable battery.

That is, with respect to the above-mentioned negative electrode active material of 100 weight portions, the content of above-mentioned the 2nd binding agent is 1.5～3 weight portions in the preferred above-mentioned negative pole.If in this scope, just the balance between the lithium ion permeability of the lithium ion acceptance of negative pole and perforated membrane can be maintained optimum state.

Negative pole contains under the situation of a large amount of binding agents, and the bonded dose of institute in a large amount of negative electrode active material surface covers, the lithium ion acceptance reduction of negative pole.In not having the battery of perforated membrane, when the lithium ion acceptance of negative pole reduced, the lithium metal can be separated out in the gap between negative pole and the sheet barrier film, and the problem of Chan Shenging can be launched for a long time with the such form of the increase of irreversible capacity thereupon.On the other hand, when perforated membrane was followed in negative terminal surface, because very close to each other between negative pole and the barrier film, lithium metal can be separated out in perforated membrane.As a result, be short-circuited the in a short time problem of this form.With respect to the above-mentioned negative electrode active material of 100 weight portions, the content that makes above-mentioned the 2nd binding agent in the above-mentioned negative pole is 1.5～3 weight portions, can suppress such problem.

Again, the balance between the lithium ion acceptance by optimizing negative pole and the lithium ion permeability of perforated membrane not only can suppress the generation of bad problem, can also obtain the lithium rechargeable battery of high-rate characteristics excellence.

The present invention also aims to,, realize tight security by the perforated membrane of excellent heat resistance and sheet barrier film are in the past share.

That is, lithium rechargeable battery of the present invention by further having the barrier film that is present between above-mentioned positive pole and the above-mentioned negative pole, has been realized the fail safe of height.The thickness of above-mentioned barrier film is below the above 30 μ m of preferred 8 μ m.

The present invention also aims to,, realize the high rate that manufactures a finished product by the surface roughness of control perforated membrane.

That is, from preventing mixture from the viewpoint that electrode comes off and the rate that prevents to manufacture a finished product reduces, the roughness of the electrode surface that the surface roughness of above-mentioned perforated membrane is preferably followed less than above-mentioned perforated membrane.By reducing the surface roughness of electrode surface, can be suppressed at that mixture comes off in the engineering that is attended by friction, improve the rate that manufactures a finished product.

For example, with regard to negative pole, compare with the situation that flaky graphite is used as active material, use under the situation of needle-like graphite, it is big that the surface roughness of negative terminal surface becomes, the tendency that has the rate of manufacturing a finished product to reduce.Under such situation, the surface roughness of the perforated membrane by reducing to be formed at negative terminal surface can prevent effectively that also mixture from coming off.It is believed that mixture comes off and is easy to occur in along the concavo-convex configuration of polar board surface during than the filler of electrode active material hard.

Level and smooth by the surface ratio that makes perforated membrane as the electrode surface of porous membrane substrate, even can suppress not have the mixture that causes by friction that the lithium rechargeable battery in the past of perforated membrane also can take place to come off, significantly reducing cast is the internal short-circuit problem that main cause causes, and improves the rate that manufactures a finished product.

Can realize the practicability of the pole plate that surface roughness is big thus, thereby the material that can select in the past to be considered to use difficulty improves the versatility of high performance lithium ion secondary battery as active material.

In addition, fully follow with the electrode surface as substrate in order to make perforated membrane, the content of contained inorganic filler is below 99 weight % in the preferred perforated membrane.

In the above-mentioned perforated membrane, preferred above-mentioned inorganic filler is made of inorganic oxide.Be preferably, the surface of above-mentioned oxide shows the BET specific area of alkalescence and above-mentioned inorganic oxide at 0.9m ²More than/the g.What be widely known by the people is that when the surface had the filler of basic site and has the macromolecule mixing of acidic-group, the basic site combination of meeting of polymeric acidic group and filler (can property Off イ ラ Yi Open referring to 《 Machine

Ji Intraoperative (development technique of functional filler) ", CMC Co., Ltd. publishes, the 37th～47 page).

In the binding agent, a lot of meetings oxidized or reduction and generate acidic-group in battery is arranged.Wherein, rubber particles especially is easy to possess acidic-group, and when making had convoluted pole plate group's battery, because it is flexible to require pole plate to have, therefore, many use rubber particles were as binders for electrodes.This acidic-group is caught lithium ion in battery, will produce the battery performance that can not obtain wishing, shortens the result in the life-span of rubber particles simultaneously.On the other hand, the acidic-group of binding agent combines with the basic site of filler, will be owing to forming blocks, and the phenomenon that lithium is caught by acidic-group is suppressed, thus can avoid the problems referred to above.

Above-mentioned inorganic oxide preferably contains and is selected from least a in aluminium oxide and the titanium oxide.From obtaining the viewpoint of sufficient electrolyte resistance, in aluminium oxide, be good with Alpha-alumina especially.Again, the size ratio of titanium oxide is easier to be controlled at below the 0.1 μ m, so be applicable to filling structure, voidage and the aperture of control perforated membrane.Titanium oxide is because its hardness ratio is also low as the aluminium oxide that grinding agent uses, and it also is very excellent can not damaging on the kettle this point of kneader when the raw material paste of preparation perforated membrane.Again, also have and propose to use silicon dioxide as inorganic oxide, but because silicon dioxide can be considered that or aluminium oxide and titanium oxide are proper by the non-aqueous solution electrolysis corrosion from the viewpoint of battery life and reliability.

Above-mentioned inorganic filler is made of the mixture of macroparticle group and granule subgroup, and the average grain diameter B of preferred above-mentioned macroparticle group's average grain diameter A and above-mentioned granule subgroup satisfies formula (1): 0.05≤B/A≤0.25.

Description of drawings

Fig. 1 is the schematic diagram of expression porous membrane structure of the present invention.

Fig. 2 is the schematic diagram of an example of the engaged electrode configuration of expression perforated membrane of the present invention.

Fig. 3 is the vertical section schematic diagram of an example of lithium rechargeable battery of the present invention.

Fig. 4 is a schematic diagram of representing the structure of perforated membrane in the past.

Fig. 5 is a schematic diagram of representing the structure of another perforated membrane in the past.

Fig. 6 is the FT-IR absorption spectrum of an example of the 1st rubber (hud typed particle) that contains acrylonitrile unit.

Fig. 7 is the section SEM photo of negative pole of the present invention.

Fig. 8 is the section SEM photo of perforated membrane of the present invention.

Embodiment

Among the present invention, the perforated membrane that is present between positive pole and the negative pole is made of inorganic filler and the 1st binding agent.Above-mentioned binding agent must be followed with the surface of negative pole at least mutually.In the lithium rechargeable battery,, must be designed to the negative pole width greater than anodal width in order to prevent current concentration at the negative pole edge.

Even form perforated membrane on the sheet barrier film, if barrier film shrinks, perforated membrane also shrinks together with it.Therefore, produce owing to short circuit under the situation of big calorimetric, irrelevant with the thermal endurance of perforated membrane self, the shortcoming that can not avoid perforated membrane and barrier film to shrink simultaneously.

Again,,, be necessary fully to increase its thickness from keeping the viewpoint of diaphragm shapes if perforated membrane is formed independently diaphragm separately, and, need a large amount of binding agents.Therefore, from the viewpoint of battery behavior and design capacity, form the independent diaphragm that constitutes separately by perforated membrane and lack practicality.

Again, by then forming perforated membrane at electrode surface, the concavo-convex of electrode composition laminar surface covered by perforated membrane, and the resistance of electrode surface reduces.As a result, can effectively suppress mixture comes off.

The content of the 1st binding agent in the perforated membrane with respect to the filler of 100 weight portions, is necessary for 1.5～8 weight portions.If discontented 1.5 weight portions of the content of the 1st binding agent, the perforated membrane that can not obtain having abundant intensity surpasses 8 weight portions, and then the space of perforated membrane inside just becomes insufficient, and the lithium ion permeability diminishes, and speed characteristic reduces.Again, the control of the pore structure that constitutes by the gap between the filler grain difficulty that becomes.

The 1st binding agent is necessary for water-insoluble.

Its reason is that the high-performance negative pole contains water soluble polymers such as cellulose-based resin basically as tackifier.Suppose that the 1st binding agent is water miscible, when modulating the raw material paste of perforated membrane so, need allow the 1st binding agent be dissolved in the water.Such raw material paste coating on negative pole the time, the water soluble polymer on the negative pole is because contained water and swelling in the raw material paste of perforated membrane.Under such situation, can cause the problem that negative pole distortion, the rate that manufactures a finished product significantly reduce.

Here, " binding agent is water miscible " is meant, even binding agent and water are mixed, can not obtains the solution of homogeneous in fact.Otherwise preferred binder is dissolved in the organic solvent equably.

In perforated membrane, all or part of use of preferred the 1st binding agent contains acrylonitrile unit, the rubber of polyacrylonitrile group (the 1st rubber) preferably.Contain the thermal endurance (250 ℃～350 ℃ of softening points, 350 ℃ of kick off temperatures) that the 1st rubber of polyacrylonitrile group had originally owing to polyacrylonitrile and have high kick off temperature.

Preferred the 1st rubber is the particle shape.When the 1st rubber was the particle shape, point connected between filler grain because can make, even a small amount of, also can bring into play fully then effect.The state that point connects illustrates as schematically shown in Figure 1.Owing to put connection by the 1st rubber between the filler grain 12, guarantee between positive pole 13 and the negative pole 14 a large amount of spaces 15 are arranged.Therefore, moving of electrolyte or lithium ion can not be subjected to big influence.Therefore, can fully guarantee the conductibility of lithium ion, keep excellent speed characteristic.By a connection,, also can guarantee to isolate film strength even use a spot of the 1st rubber again.

Preferred the 1st rubber is the nucleocapsid type rubber particle with caking property superficial layer.Even,, can fully guarantee the mobile route of electrolyte or lithium ion so can guarantee more space in the inside of perforated membrane because nucleocapsid type rubber particle amount seldom also can be brought into play sufficient bond effect.

The nucleocapsid type rubber particle preferably also contains acrylic ester unit except that containing acrylonitrile unit.Again, acrylic ester unit preferably constitutes the caking property skin section.Be advisable with 2-EHA in aforesaid propylene acid esters unit.

Binding agent with caoutchouc elasticity also is excellent giving on the perforated membrane resistance to impact this point.Contain the 1st rubber as the perforated membrane of binding agent when reeling anodal and negative pole, be not easy to crack.Therefore, the height that can keep the battery rate that manufactures a finished product with Scrawl pole plate group.On the other hand, contain and do not have the perforated membrane of hard binding agent of caoutchouc elasticity in the production engineering of Scrawl battery, the anxiety that cracks is arranged.

A preference as the 1st rubber for example can exemplify, and the modified propylene nitrile rubbers such as BM-500B, BM-720H that Japanese auspicious father-in-law (Zeon) Co., Ltd. produces can have been bought commodity.

When the 1st binding agent that is made of the various kinds of resin combination of materials was used for perforated membrane, preferred the 1st rubber shared ratio in the 1st binding agent integral body was 20～80 weight %.When the 1st rubber was the particle shape, the average grain diameter of preferred particle was 0.05～0.3 μ m, and this is because can obtain the well balanced perforated membrane of intensity and voidage like this.

When selection is used for the resin material of battery, so far, be index with the stability of the resin of deriving from molecular orbital method (HOMO/LUMO).According to such index, generally select the resin or their combination (copolymer) of single composition.Therefore, contain the rubber of unsettled polyacrylonitrile group under the negative pole current potential, be difficult to select for use from traditional viewpoint.

In perforated membrane, under the situation of use by the 1st binding agent that constitutes of various kinds of resin material, resin material as beyond the 1st rubber can use Kynoar fluorine resins such as (PVDF), carboxymethyl cellulose celluosic resins such as (CMC), polyvinylpyrrolidone (PVP) etc., preferably fluorine resin (for example PVDF of molecular weight 100,000～1,000,000) etc. is share with the 1st rubber with this viewpoint of suitable viscosity from the raw material paste of giving perforated membrane again.

In containing the nucleocapsid type rubber particle of polyacrylonitrile and acrylic ester unit, this viewpoint of balance from caking property and caoutchouc elasticity, in the absorption spectrum that records by FT-IR of rubber particles, 3～50 times of the absorption intensity that the absorption intensity that is caused by the C=O stretching vibration is preferably caused by the C ≡ N stretching vibration of acrylonitrile unit.If the absorption intensity that is caused by the C=O stretching vibration is less than 3 times of the absorption intensity that is caused by C ≡ N stretching vibration, then the bond effect of rubber particles is just insufficient, surpasses 50 times, and the caoutchouc elasticity of rubber particles becomes insufficient, the weakened of perforated membrane.Absorption intensity is meant the height of the absworption peak of seeing from the baseline of spectrum.

During FT-IR measured, the absorption spectrum of nucleocapsid type rubber particle for example can be by measuring and obtain rubber particles being coated on sample on the KBr plate.Generally, be absorbed in 1700～1760cm by what the C=O stretching vibration caused ^-1Near can observe, be absorbed in 2200～2280cm by what C ≡ N stretching vibration caused ^-1Near can observing.

In the perforated membrane, the 1st rubber need have the kick off temperature more than 250 ℃.When the 1st rubber particles is under the crystalline situation, then need to have the crystalline melt point more than 250 ℃ again.

Its reason is, in the nail thorn test as the alternative evaluation of internal short-circuit, according to condition, the heating temp during internal short-circuit can be local above hundreds of ℃.Under such high temperature, kick off temperature can cause burning less than 250 ℃ the 1st rubber or crystalline melt point less than 250 ℃ crystalline the 1st rubber or overbate, make the perforated membrane distortion.The distortion of perforated membrane can become unusual overheated reason.

The inorganic filler that is used for perforated membrane preferably has and thermal endurance more than the 1st binding agent equal extent, and electrochemical stability under the environment for use of lithium rechargeable battery also is applicable to pasteization (coatingization).

Inject electrolyte and improve battery performance and the viewpoint in life-span to the pole plate group from being easy to, the BET specific area of filler will be at 0.9m ²More than/the g, preferred 1.5m ²More than/the g.The BET specific area is less than 0.9m ²/ g, associativity the 1st binding agent and inorganic filler reduces, the strength reduction of perforated membrane, particularly when producing convoluted pole plate group time, this can become the reason that substandard products occur.Again, from suppressing the filler aggegation, optimize the viewpoint of flowability of the raw material paste paste of perforated membrane, the BET specific area is unsuitable excessive, preferred 150m ²Below/the g.

From the viewpoint of kneading time of shortening perforated membrane raw material paste paste, the preferred 0.3～5g/cm of the proportion of inorganic filler ³Further, (with the volume is the D of benchmark to the average grain diameter of filler ₅₀) preferred 0.1～5 μ m, further preferred 0.2～2 μ m.Average grain diameter is excessive, is difficult to form the perforated membrane of not only thin (for example thickness is about 20 μ m) but also homogeneous, and average grain diameter is too small, and along with the long-pending increase of filling surface, the amount of necessary resin material also increases, and is difficult to form sufficient space in perforated membrane inside.

Consider that from the angle of the occupied state of control filler preferred filler is made of the mixture of macroparticle group and granule subgroup again.Preferred 0.2～2 μ m of macroparticle group's average grain diameter A (is the D50 of benchmark with the volume).Again, (with the volume is the D of benchmark to the average grain diameter B of granule subgroup ₅₀) preferred 0.01～0.5 μ m.

Preferred macroparticle group's the average grain diameter A and the average grain diameter B of granule subgroup satisfy formula (1): 0.05≤B/A≤0.25.The B/A value is less than 0.05, because the specific area of filler becomes big, the perforated membrane for acquisition has abundant intensity is necessary to use the 1st a large amount of binding agents.Again, the B/A value surpasses 0.25, and the space that forms between filler is excessive, is difficult for producing sufficient capillarity, and speed characteristic is descended.

The ratio of contained granule subgroup was 1～20 weight % during preferred filler was all, and remaining is the macroparticle group.The ratio of granule subgroup is too small, is difficult to make filler near the closeest filling, and the ratio of granule subgroup is excessive, because the specific area of filler becomes big, the perforated membrane for acquisition has abundant intensity must use the 1st a large amount of binding agents.

Inorganic oxide is preferably used in above-mentioned inorganic filler, for example silica, aluminium oxide (Al ₂O ₃), titanium oxide etc., preferred especially aluminium oxide and titanium oxide.Again, in the aluminium oxide, preferred Alpha-alumina in the titanium oxide, is compared with rutile-type, more preferably Detitanium-ore-type.This be because, the surface of anatase-type titanium oxide has basic site, contained acidic-group combination in it and the 1st binding agent can allow the Stability Analysis of Structuresization of perforated membrane.Under the situation of using anatase-type titanium oxide, can obtain the perforated membrane of shape maintains, cohesive force, electrolyte resistance and anti-current potential excellence.Although generally also various resin microparticles are used as filler, the resin microparticle thermal endurance is low, and electrochemical stability is compared also bad with inorganic oxide.

Inorganic oxide can use separately, also can be used in combination.But preferably aluminium oxide, the shared ratio of titanium oxide are more than the 50 weight % in filler is all.Also can the multi-layer porous film-stack of xenogenesis filler will be contained.

The reasons are as follows of preferred use aluminium oxide is described.

(1) median particle diameter of aluminium oxide is fit to form the desired pore structure of perforated membrane (median particle diameter 0.02～0.09 μ m).

(2) (0～5V/vsLi) all stablizes aluminium oxide for redox arbitrary current potential.

(3) concavo-convex few (surface area is little) on aluminium oxide particles surface uses a spot of binding agent just to obtain high-intensity perforated membrane easily.

The space in space is below the 0.1 μ m (100nm) in the preferred perforated membrane, further preferred 0.02～0.07 μ m, and this is because if the aperture in space or skewness one in the perforated membrane grow the lithium ingotism easily, destroy the reliability of battery.Again, preferred described gap homogeneous distribution.

For aperture or the distribution homogeneous that makes space in the perforated membrane, the preferred titanium oxide that uses with relatively little particle diameter.Specifically, below the preferred 0.1 μ m of the particle diameter of titanium oxide.Again, the average grain diameter (median particle diameter) that is preferably based on the titanium oxide number is 0.04～0.1 μ m.

When during as the raw material of titanium oxide, in reactive tank,, with the method for sedimentation dissolved matter being separated then with in the ilmenite vitriolization with ilmenite.The particle diameter of titanium oxide can be controlled according to the reaction time at that time.

Here, in the 1st binding agent, many meetings oxidized or reduction and generate acidic-group in battery is arranged.Wherein, rubber particles is possessed acidic-group especially easily.In the lithium rechargeable battery,, will destroy battery behavior if above-mentioned acidic-group captures lithium ion.Therefore, preferably make the acidic-group of the 1st binding agent be combined in filling surface, thereby reduce the acidic-group of the 1st binding agent as far as possible.

On the other hand, there is the surface to show alkaline person in the filler.Filling surface has under the situation of basic site, and the acidic-group of the 1st binding agent and the adhesion between the filling surface are enhanced.Basic site is that the cation by aluminium example etc. forms.The PH on preferred filler surface is bigger than 7, but below 12.

Be coated on the operation of electrode surface by the paste (to call the raw material paste in the following text) that will contain raw material, can obtain perforated membrane with the state that perforated membrane be combined in electrode surface.Here, in the lithium rechargeable battery,, must be designed to the negative pole width greater than anodal width for preventing the edge of current concentration at negative pole.Therefore, from fail-safe viewpoint, be necessary at least at the big negative terminal surface coating raw material paste of width.

By filler and the 1st binding agent are dispersed in the raw material paste of modulating perforated membrane in the liquid composition.The liquid composition of this moment can use N-N-methyl-2-2-pyrrolidone N-, acetone, lower alcohol etc., also can use nonaqueous electrolytic solution.

Preferred 25～70 weight % of the content of raw material in the perforated membrane raw material paste (summation of filler and the 1st binding agent).If material content is very few, be difficult to form perforated membrane with expectation thickness and intensity, if material content is too much, paste viscosity uprises, it is difficult that coating work becomes.

The thickness of perforated membrane is not particularly limited, and still, from giving full play to the function that improves fail safe due to the perforated membrane, keeps the viewpoint of battery design capacity simultaneously and sees, preferred 0.5～20 μ m.Under the situation that the sheet barrier film that will use always at present and perforated membrane share, the thickness of sheet barrier film and the summation of perforated membrane thickness can be controlled at 15～30 μ m again.

In filler, use under the situation of the little titanium oxide of particle diameter,, help the filming of perforated membrane because can control the aperture in the space of perforated membrane less.That is, by using the titanium oxide of small particle diameter,, still can access the characteristic of certain level, therefore, can increase the occupation rate of electrode in the battery can, the raising capacity even with the thickness attenuation of perforated membrane.

Can absorb the positive pole that discharges lithium ion and negative pole normally is made of electrode core and the electrode composition that loads on it.Electrode composition contains active material and binding agent at least, can contain conductive agent etc. as required.Pole plate generally be by the mixture (paste mixture) with electrode composition and decentralized medium be coated on the electrode core, dry, calendering makes.

Among the present invention, the surface roughness by the control perforated membrane can reach the high rate that manufactures a finished product.Specifically, by must be littler, can improve the rate of manufacturing a finished product than the surface roughness of the electrode surface that perforated membrane bondd with the Roughness Surface on Control of perforated membrane.This is because can reduce the friction of mixture superficial layer, and this friction causes the reason that mixture comes off due to the perforated membrane just.From the viewpoint of effectively avoiding mixture to come off, utilize the average Ra of the surface roughness of the perforated membrane that commercially available surface roughness measurement device measured, preferably less than 2.1 μ m, further preferably less than 1.5 μ m.

For forming surface roughness than the little perforated membrane of mixture laminar surface roughness on the mixture layer, concrete grammar is coated on method on the mixture layer for the raw material paste with perforated membrane, and for example mouthful pattern rubbing method, intaglio method etc. are all very simple.Also can use pole plate is immersed in method in the raw material paste, for example batch type or continous way infusion process again.Further, can adopt the raw material paste is sprayed on method on the mixture layer, for example spray-on process etc.In any method, consider, be necessary to determine the dope viscosity of optimal raw material paste from the target thickness of perforated membrane and as the relation between the polar board surface of substrate concavo-convex.

Fig. 7 has represented profile scanning electron microscope (SEM) photo of an example of negative plate of the present invention.Fig. 7 is symmetrical down basically, and the zone near white at center is the negative pole core.The zone near black of negative pole core both sides is respectively anode mixture layer.The outside at each anode mixture layer is formed with perforated membrane.Again, Fig. 8 represents to comprise the section SEM photo at the interface of perforated membrane and anode mixture layer.In the anode mixture layer of substrate (downside among the figure),, only use flaky graphite as active material.Can understand that from these figure the viscosity of the raw material paste by optimizing perforated membrane can allow the raw material paste enter the small concavo-convex of negative pole, thereby can make electrode surface level and smooth.

Generally, negative pole contains negative electrode active material, binding agent (the 2nd binding agent) and water soluble polymer.

As negative electrode active material, can use various native graphites, various Delanium, silicide etc. to contain silicon composite, various alloy material.

Under the situation of surface roughness of control perforated membrane, even can use than the gas-phase growth of carbon fibre (VGCF) that in negative electrode active material, also has special high conductivity of volume in the past.Though it is much concavo-convex that VGCF can make the mixture laminar surface generate, because such concavo-convexly covered by perforated membrane, problem such as can avoid that mixture comes off.

It is believed that the lithium acceptance that the short circuit that causes owing to separating out of lithium metal in the perforated membrane mainly appears at negative pole is inferior in the situation of lithium permeability of perforated membrane.The amount of the 2nd binding agent is many more, and the lithium acceptance of negative pole reduces more, and the possibility that is short-circuited uprises.

Therefore, among the present invention, just can bring into play the 2nd binding agent of well-bonded effect, be expected the Receptive reduction of the lithium ion of negative pole is suppressed to minimum degree by using little consumption.For this reason, as the 2nd binding agent, it is effective that rubber particles (the 2nd rubber particles) and water soluble polymer are share.

The 2nd rubber particles preferably comprises the rubber particles of styrene units and butadiene unit, for example can use the modification body of styrene-butadiene copolymer (SBR), SBR etc., but be not limited to this.

Again, water soluble polymer optimum fiber prime system resin especially preferably contains methylcellulose unit person.For example preferably use carboxymethyl cellulose (CMC), methylcellulose and their slaine etc.Wherein, most preferably a part is the CMC of alkali metal salt.

2 binding agents that negative pole is contained and the best negative electrode active material with respect to 100 weight portions of the amount of water soluble polymer are respectively 0.1～5 weight portion and 0.1～5 weight portion.

For the lithium acceptance that makes negative pole remains on a high level, with respect to the negative electrode active material of 100 weight portions, preferably making the total amount of contained the 2nd rubber particles of negative pole and water soluble polymer is 1.5～3 weight portions.If less than 1.5 weight portions negative pole structure can occur and destroy (mixture peels off), if surpass 3 weight portions, the lithium acceptance of negative pole becomes insufficient, is difficult to sometimes prevent that the short circuit of short-term from taking place.

From the viewpoint of guaranteeing to produce cohesive force and avoid active material excessively to be covered, the average grain diameter of preferred the 2nd rubber particles is 0.1～1 μ m.

The weight ratio of preferred the 2nd rubber particles and water soluble polymer is 1: 10～10: 1.If the ratio of water soluble polymer is excessive with respect to rubber particles, because water soluble polymer flexibility deficiency, the flexibility of pole plate reduces, and makes pole plate group time mixture and peels off easily.On the other hand, if the ratio of water soluble polymer is too small with respect to rubber particles, the stability of the cathode agent paste of modulating when making pole plate reduces, and the coating weight that perhaps produces the electrode core is uneven, and perhaps productivity reduces.

Generally, positive pole contains positive electrode material, anodal binding agent and conductive agent at least.

Positive active material can exemplify composite oxides.The modification body of the modification body of the modification body of the preferred cobalt acid of composite oxides lithium, cobalt acid lithium, lithium nickelate, lithium nickelate, LiMn2O4, LiMn2O4 etc.In each modification body, elements such as containing aluminium and manganese is arranged.Also have and contain in cobalt, nickel and the manganese at least two kinds again.

Though anodal binding agent is not particularly limited, can use the acrylic-nitrile rubber particle (BM-500B that Zeon Corp produces etc.), Kynoar (PVDF) of polytetrafluoroethylene (PTFE), modification etc.The CMC of the tackifier of preferred PTFE or BM-500B and formation anode mixture layer raw material paste, polyoxyethylene (PEO), modified propylene nitrile (BM-720H that Zeon Corp produces etc.) etc. are used in combination.PVDF has the dual-use function of binding agent and tackifier separately.

Conductive agent can use acetylene black, Ketjen black (ketjen black), various graphite etc.These can use separately, also can be used in combination.

Nonaqueous electrolytic solution generally is made of lithium salts and nonaqueous solvents, and lithium salts can use for example LiPF ₆, LiBF ₄Deng.Again, nonaqueous solvents can exemplify ethylene carbonate (EC), propylene carbonate (PC), dimethyl carbonate (DMC), diethyl carbonate (DEC), methyl ethyl carbonate (MEC), γ-butyrolactone and derivative thereof etc., but is not limited to these.Nonaqueous solvents can use separately, but preferably is used in combination.

For on positive pole and/or negative pole, forming good epithelium, the stability when guaranteeing to overcharge etc., also can use the modification body of vinylene carbonate (VC), cyclohexyl benzene (CHB), VC or CHB.

Can absorb the positive pole that discharges lithium ion, the negative pole that can absorb the release lithium ion and nonaqueous electrolytic solution and can suit to select to use known material at present, be not limited to top those that are exemplified.

Among the present invention,, can obtain very high fail safe by the perforated membrane of excellent heat resistance and sheet barrier film are in the past share.The sheet barrier film is so long as be made of the material that can tolerate the lithium ion battery environment for use, and there is no particular limitation, but generally use polyethylene, micro-porous film that olefin-based resin such as polypropylene constitutes.Micro-porous film can be the monofilm that is made of a kind of olefin-based resin, also can be the multilayer film that the olefin-based resin constitutes more than 2 kinds.

To the thickness of sheet barrier film, though be not particularly limited, from the viewpoint of the design capacity of keeping battery, preferred 8～30 μ m.

Below, specify the present invention in conjunction with the embodiments.

At first, the filler of employed perforated membrane among the formation embodiment and the physical property evaluation method of the 1st binding agent are described.

[1] pH of filler

The mensuration of pH adopts to boil extracts the glass electrode determination method, measures according to JIS R6129-1976 and JIS28802-1984.Again, also the ELS-8000 (pH titration outfit) of Yong Otsuka Electronics Co., Ltd. production has carried out pH mensuration.

[2] the BET specific area of filler

The mensuration of BET specific area adopts and directly reads formula specific area measuring device, measures according to a BET-method.At first, the sample of the insulating packing of 0.5～1g is put into glass cell, feeding nitrogen and helium mixed carrier gas (volume ratio N ₂: He=30: 70) under the condition, 250 ℃ are cleaned 20～30 minutes down.Then, on one side with the sample of liquid nitrogen cooling insulating properties filler, make the nitrogen adsorption in the carrier gas on one side.Afterwards, make the sample of insulating properties filler be warming up to room temperature, detect N with thermal conductivity detector (TCD) ₂Desorption quantity, according to parsing measure pairing surface area and measure after sample quality, calculate specific area.Calculate the NOVA2000 that uses Yuasa Inonics Co., Ltd. to produce.

[3] thermal endurance of filler

Carry out the differential scanning calorimetry (DSC:differential scanning calorimetry) and the thermogravimetric quantitative determination-differential thermal analysis (TG-DTA:thermogravimetry-differential thermal analysi) of packing samples, the origin temp of weight change was estimated thermal endurance during the temperature of flex point or TG-DTA measured in measuring according to DSC.

[4] crystalline melt point of binding agent or kick off temperature

Carry out the differential scanning calorimetry (DSC:differential scanning calorimetry) and the thermogravimetric quantitative determination-differential thermal analysis (TG-DTA:thermogravimetry-differential thermal analysis) of binding agent sample, the origin temp of weight change was decided to be crystalline melt point or kick off temperature during the temperature of flex point or TG-DTA measured during DSC was measured.

The compatibility of [5] the 1st binding agents and water

Normal temperature and pressure is measured down the solubility of the 1st binding agent to water, is that situation below the 1 weight % is judged as " water-insoluble " with solubility.

[6] particle size distribution of filler and median particle diameter

The mensuration of average grain diameter uses laser diffraction and scattering formula particle size distribution analysis instrument (the MALVERN.Master Sizet 2000 that MALVERN company produces) and centrifugal particle size distribution device (SA-CP3 that Shimadzu Seisakusho Ltd. produces) to carry out.

Embodiment 1

Explain in conjunction with Fig. 2 and Fig. 3.

(a) modulation of the raw material paste of perforated membrane

According to the ratio shown in the table 1 filler and the 1st binding agent are scattered in the N-N-methyl-2-2-pyrrolidone N-(NMP), mediate, the raw material paste of modulation perforated membrane.In all cases, make that the total content of filler and the 1st binding agent is 50 weight % in the paste liquid.

In the 1st binding agent, share the nucleocapsid type rubber particle (the 1st rubber) that contains acrylonitrile unit and molecular weight and be 350,000 Kynoar (PVDF).

Here, the nucleocapsid type rubber particle uses the BM500B (average grain diameter 0.2 μ m) of the Zeon Corp's production that is made of acrylonitrile-acrylate copolymer.

Below, the physical property of expression BM500B.

(1) crystalline melt point: do not have (amorphism)

(2) kick off temperature: 308.5 ℃

(3) with the compatibility of water: water-insoluble

The absorption spectrum of measuring the 1st rubber (BM500B) obtain by FT-IR as shown in Figure 6.Testing apparatus uses micro-FT-IR (Continu μ m (production of Nicolet company), light source: AVATAR-360).

Condition determination is number of sample scan 32, number of background scan 32, resolution 4000, sample gain (gain) 1.0.Again, test sample use with the 1st rubber be scattered in the N-N-methyl-2-2-pyrrolidone N-(NMP), coat on the KBr plate, dried sample.

Among Fig. 6,2240cm ^-1Near the absworption peak seen cause by C ≡ N stretching vibration.1733cm ^-1Near the absworption peak seen cause by the C=O stretching vibration.Among Fig. 6, the absorption peak strength (peak height) that is caused by the C=O stretching vibration approximately is 10 times of the absorption peak strength (peak height) that causes of the C ≡ N stretching vibration by acrylonitrile unit.

Filler uses Al ₂O ₃Here, use the aluminium oxide a of average grain diameter 0.2～2 μ m separately, or use the mixture of the aluminium oxide b of average grain diameter 0.4 μ m aluminium oxide a and average grain diameter 0.01～0.15 μ m.The content of aluminium oxide a and aluminium oxide b is respectively 90 weight % and 10 weight % in the mixture.After having measured the particle size distribution of alumina mixture, observe the particle diameter peak respectively at 0.35 μ m with below the 0.2 μ m.

(b) Zheng Ji making

LiCoO to 100 weight portions ₂In, add 4 parts by weight of polyvinylidene fluoride (PVDF), as the acetylene black of 3 weight portions of conductive agent as binding agent, adds an amount of N-N-methyl-2-2-pyrrolidone N-(NMP), mediate, modulate the anode mixture paste.The anode mixture paste that obtains is coated on the two sides that thickness is the aluminium foil core 21 of 20 μ m, rolls, make the density (LiCoO of active material in the anode mixture 22 ₂Density) be 3.3g/ml, make anodal 23.The positive wire 24 of aluminum is connected on anodal 23.

(c) making of negative pole

In the spherical Delanium of 100 weight portions, add rubber particles and the carboxymethyl cellulose (CMC) that the copolymer by containing styrene units and butadiene unit as the 2nd binding agent constitutes according to ratio shown in the table 1, add an amount of water, mediate, modulation cathode agent paste.

Here, as the rubber particles that constitutes by the copolymer that contains styrene units and butadiene unit, the BM400B (average grain diameter 0.4 μ m) that can use Zeon Corp to produce.

The cathode agent paste that obtains is coated on the face of Copper Foil core 25 that thickness is 15 μ m, and calendering makes the density (density of graphite) of active material in the cathode agent 26 be 1.4g/ml, makes negative pole 27.Cathode conductor 28 made of copper is connected on the negative pole 27.

(d) formation of perforated membrane

Then, the raw material paste of perforated membrane is coated on the face of negative pole 27 with thickness 20 μ m, covers cathode agent 26 fully, form perforated membrane 31.

(e) electrolytical modulation

In 1: 1: 1 the mixed solvent of volume ratio of ethylene carbonate, methyl ethyl carbonate and dimethyl carbonate, dissolve lithium hexafluoro phosphate (LiPF ₆), making its concentration is 1mol/L, with it as nonaqueous electrolytic solution.In nonaqueous electrolytic solution, add the vinylene carbonate of the 4 volume % that are equivalent to mixed solvent again.

(f) making of battery

As shown in Figure 2, configuration positive pole 23 constitutes the cascade type monocell that is formed by a pair of positive pole and negative pole on perforated membrane 31.Described monocell uses the outer sleeve body 32 that is made of the aluminium lamination plate to cover, and then, nonaqueous electrolytic solution is injected in the outer sleeve body.

Then, respectively the resin-sealing material 33 of the part of covering person's positive wire 24 and cathode conductor 28 is positioned at the open end of outer sleeve body 32, is led under the outside state airtight outer sleeve body 32 under the vacuum in the end of each lead.Like this, just made the lithium rechargeable battery of theoretical capacity 600mAh shown in Figure 3.

Table 1

Embodiment	Amount (weight portion) with respect to active material 100 weight portions the 2nd binding agent		Amount (weight portion) with respect to filler 100 weight portions the 1st binding agent		The average grain diameter of filler (μ m)		Negative pole is peeled off	Perforated membrane is peeled off	Short circuit	High-rate characteristics (%)
											BM400B	CMC	BM500B	PVDF	Aluminium oxide a	Aluminium oxide b
	X1	1	1	2	2	0.4											-	Do not have	Do not have	Do not have	86.3
X2							0.75	0.75	2	2	0.4	-	Do not have	Do not have	Do not have	88.1
	Y1	0.5	0.5	2	2	0.4											-	Have	-	-	-
X3							1.5	1.5	2	2	0.4	-	Do not have	Do not have	Do not have	84.9
	Y2	2	2	2	2	0.4											-	Do not have	Do not have	Have	-
X4							1	1	0.75	0.75	0.4	-	Do not have	Do not have	Do not have	89.9
	Y3	1	1	0.5	0.5	0.4											-	Do not have	Have	-	-
X5							1	1	3	3	0.4	-	Do not have	Do not have	Do not have	84.1
	X6	1	1	4	4	0.4											-	Do not have	Do not have	Do not have	80.5
Y4							1	1	5	5	0.4	-	Do not have	Do not have	Do not have	73.8
	X7	1	1	2	2	0.4											0.05(B/A＝0.125)	Do not have	Do not have	Do not have	87.5
X8							1	1	2	2	0.4	0.02(B/A＝0.05)	Do not have	Do not have	Do not have	89.1
	X9	1	1	2	2	0.4											0.01(B/A＝0.025)	Do not have	On a small quantity	Do not have	89.3
X10							1	1	2	2	0.4	0.1(B/A＝0.25)	Do not have	Do not have	Do not have	85.9
	X11	1	1	2	2	0.4											0.15(B/A＝0.375)	Do not have	Do not have	Do not have	84.8
X12							1	1	0.8	3.2	0.4	-	Do not have	On a small quantity	Do not have	86.2
	X13	1	1	3.2	0.8	0.4											-	Do not have	Do not have	Do not have	86.8
X14							1	1	2	2	0.2	-	Do not have	On a small quantity	Do not have	88.1
	X15	1	1	2	2	1											-	Do not have	Do not have	Do not have	86.2
X16							1	1	2	2	2	-	Do not have	Do not have	Do not have	85.7
	X17	0.4	1.6	2	2	0.4											-	On a small quantity	Do not have	Do not have	88.6
X18							1.6	0.4	2	2	0.4	-	Do not have	Do not have	Do not have	84.9

(evaluation)

Estimate the perforated membrane of above-mentioned making and the lithium rechargeable battery of making by following main points.

[have or not and peel off]

Observe the outward appearance of negative pole and perforated membrane, confirm to have or not to peel off.

[having or not short circuit]

Be 4.2V with each battery charge to cell voltage under 120mA, the battery of charged state is placed a week in 45 ℃ of environment.The voltage of the battery after measure placing is reduced to 4.0V when voltage and has been judged as short circuit when following.

[high-rate characteristics]

The charging and discharging that each battery is stipulated, make its activation after, under 120mA, be 4.2V with each battery charge to cell voltage, being discharged to cell voltage under the 60mA is 3V.Then, carry out same charging, being discharged to cell voltage under the 600mA is 3V.Then, calculate the ratio of discharge capacity when discharge capacity is with respect to the following discharge of 60mA when discharging under the 600mA, obtain with percentage.The result is as shown in table 1.

(result's investigation)

From the result of table 1 as can be seen,, peel off on the perforated membrane, can not obtain having the perforated membrane of abundant intensity if the 1st binder amount is few in the perforated membrane.Again, the 1st binding agent is too much, and high-rate characteristics significantly reduces.That is, the results suggest of table 1 should be controlled at the content of the 1st binding agent in the perforated membrane filler with respect to 100 weight portions, and its content is 1.5～8 weight portions.

On the other hand, as can be seen,, peel off in the cathode agent, therefore the negative pole that can not obtain having abundant intensity if the amount of the 2nd binding agent is few in the negative pole.If the amount of the 2nd binding agent is too much,, can see the tendency that is short-circuited because the lithium acceptance of negative pole reduces again.The battery that is short-circuited is decomposed, and behind the section of observation perforated membrane, finding has lithium metal to separate out in the perforated membrane.Therefore, can be understood as the amount that make the 2nd binding agent in the negative pole negative electrode active material with respect to 100 weight portions, is 1.5～3 weight portions.

Then, as can be seen, along with the ratio (B/A value) of the average grain diameter of aluminium oxide a and aluminium oxide b becomes big, high-rate characteristics has trend decrescence.On the other hand, if the B/A value is too small, the porous film strength has the trend of reduction.

Again, if the average grain diameter of filler is too small, because its surface area becomes big, it is not enough that the 1st binding agent becomes, the trend of as seen peeling off on the perforated membrane.On the other hand, if filler is excessive, the trend that high-rate characteristics reduces can appear in the 1st binding agent residue.

Embodiment 2

Battery A1

(a) modulation of perforated membrane raw material paste

BM-720H (the nmp solution that contains the 1st rubber of 8 weight % that to produce as aluminium oxide 970g and the Zeon Corp of the median particle diameter 0.3 μ m of filler, wherein, the 1st rubber contains the poly-acrylon group as the 1st binding agent) 375g and an amount of NMP stir the raw material paste of modulation perforated membrane in double-arm kneader.

Below, the physical property of BM-720H is shown.

(4) crystalline melt point: do not have (amorphism)

(5) kick off temperature: 320 ℃

(6) with the compatibility of water: water-insoluble

(b) Zheng Ji making

Cobalt acid aluminium 3kg, PVDF#1320 (nmp solution that contains the PVDF of 12 weight %) 1kg, the acetylene black 90g, an amount of NMP that produce as the Wu Yu KCC of binding agent are stirred modulation anode mixture paste in double-arm kneader.Described anode mixture paste is coated on the aluminium foil that thickness is 15 μ m, and the calendering of dry back forms the anode mixture layer.At this moment, the THICKNESS CONTROL of the pole plate that will be made of aluminium foil and mixture layer is at 160 μ m.Thereafter, the cutting electrode plate makes its width in the jar shape battery case that can insert cylinder battery (production number 18650), obtains anode ring like this.

(c) making of negative pole

With BM-400B (aqueous liquid dispersion that contains the styrene-butadiene copolymer as the 2nd binding agent (the 2nd rubber particles) of the 40 weight %) 75g of Delanium 3kg, Zeon Corp's production, as the CMC30g of water soluble polymer and an amount of water, in double-arm kneader, stir modulation cathode agent paste.Described paste is coated on the Copper Foil that thickness is 10 μ m, and the calendering of dry back forms anode mixture layer.At this moment, the THICKNESS CONTROL of the pole plate that will be made of Copper Foil and mixture layer is at 180 μ m.Thereafter, the cutting electrode plate makes its width in the jar shape battery case that can insert cylinder battery (production number 18650), obtains the negative pole ring like this.

(d) formation of perforated membrane

The raw material paste of perforated membrane is coated on two faces of anode ring, drying, the thickness that forms on the single face that is bonded in anodal surface is the perforated membrane of 5 μ m.

(e) modulation of electrolyte

In 1: 1: 1 the mixed solvent of volume ratio of ethylene carbonate, methyl ethyl carbonate and dimethyl carbonate, dissolve lithium hexafluoro phosphate (LiPF ₆) to make its concentration be 1mol/L, as nonaqueous electrolytic solution.In nonaqueous electrolytic solution, add the vinylene carbonate of the 3 volume % that are equivalent to mixed solvent again.

(f) making of battery

Above-mentioned positive pole and negative pole are cut off with the length of regulation respectively, sandwich the sheet barrier film that constitutes by the thick microporous polyethylene film of 20 μ m, reel, insert in the battery case.Then, take by weighing above-mentioned electrolyte 5.5g, inject in the battery case, the peristome of shell is sealed.Cylinder type 18650 lithium rechargeable battery A1 like this, have just been made.

Battery B1

On two faces of anode ring, do not form the perforated membrane, make battery B1 with method with battery A1.

Battery B2

The raw material paste of perforated membrane is coated on two faces of the sheet barrier film that is made of microporous polyethylene film, and drying forms and is bonded in the lip-deep single face thickness of barrier film the perforated membrane that is 5 μ m.Except that use has the barrier film this point of the perforated membrane that makes according to this method, make battery B2 with method with battery B1.

Battery B3

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded on the negative terminal surface is the perforated membrane of 0.3 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery B3 with method with battery B1.

Battery A2

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded on the negative terminal surface is the perforated membrane of 0.5 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery A2 with method with battery B1.

Battery A3

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded on the negative terminal surface is the perforated membrane of 1 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery A3 with method with battery B1.

Battery A4

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded on the negative terminal surface is the perforated membrane of 5 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery A4 with method with battery B1.

Battery A5

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded on the negative terminal surface is the perforated membrane of 10 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery A5 with method with battery B1.

Battery A6

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded on the negative terminal surface is the perforated membrane of 15 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery A6 with method with battery B1.

Battery A7

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded on the negative terminal surface is the perforated membrane of 20 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery A7 with method with battery B1.

Battery B4

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded on the negative terminal surface is the perforated membrane of 30 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery B4 with method with battery B1.

Battery B5

Except that the thickness that makes the sheet barrier film was 6 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 was the battery B5 of 5 μ m.

Battery A8

Except that the thickness that makes the sheet barrier film was 8 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 was the battery A8 of 5 μ m.

Battery A9

Except that the thickness that makes the sheet barrier film was 10 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 was the battery A9 of 5 μ m.

Battery A10

Except that the thickness that makes the sheet barrier film was 15 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 was the battery A10 of 5 μ m.

Battery A11

Except that the thickness that makes the sheet barrier film was 25 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 was the battery A11 of 5 μ m.

Battery A12

Except that the thickness that makes the sheet barrier film was 30 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 was the battery A12 of 5 μ m.

Battery B6

Except that the thickness that makes the sheet barrier film was 40 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 was the battery B6 of 5 μ m.

Battery B7

The shared containing ratio of filler is the 30 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery B7 of 5 μ m.

Battery A13

The shared containing ratio of filler is the 50 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery A13 of 5 μ m.

Battery A14

The shared containing ratio of filler is the 70 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery A14 of 5 μ m.

Battery A15

The shared containing ratio of filler is the 90 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery A15 of 5 μ m.

Electricity is A16 also

The shared containing ratio of filler is the 95 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery A16 of 5 μ m.

Battery A17

The shared containing ratio of filler is the 99 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery A17 of 5 μ m.

Battery B8

The shared containing ratio of filler is the 99.5 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery B8 of 5 μ m.

Battery B9

Use water miscible CMC to replace BM-720H as the 1st binding agent, the brewable material paste, in addition, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery B9 of 5 μ m.Owing to use CMC as the 1st binding agent, in battery B9, water replaces the decentralized medium of NMP as the raw material paste.CMC does not have crystalline melt point, is amorphism, and kick off temperature is 245 ℃.

Battery B10

Use non-water-soluble PVDF to replace BM-720H as the 1st binding agent, the brewable material paste, in addition, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery B10 of 5 μ m.The crystalline melt point of PVDF and kick off temperature are respectively 174 ℃ and 360 ℃.

Battery B11

The aluminium oxide that replaces median particle diameter 0.3 μ m except that the polyethylene beads of using median particle diameter 0.3 μ m is as the filler, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery B11 of 5 μ m.

Battery A18

The aluminium oxide that replaces median particle diameter 0.3 μ m except that the titanium oxide that uses median particle diameter 0.3 μ m is as the filler, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery A18 of 5 μ m.

Battery A19

During negative pole is made, use the PVDF of the 8 weight % that are equivalent to Delanium to replace BM400B and CMC as the 2nd binding agent.Here, PVDF uses as the used PVDF#1320 of anodal binding agent.Except that above-mentioned, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery A4 is the battery A19 of 5 μ m.

The formation of perforated membrane is summarized in the table 2.Again, the kind of employed the 2nd binding agent is summarized in the table 3 in the thickness of sheet barrier film and the negative pole.

Table 2

Battery NO.	Perforated membrane
								Bonding location	Thickness (μ m)	Filler		Binding agent
	Kind	Containing ratio (weight %)	Kind	The crystallization melting point (℃)	Kick off temperature (℃)
						A1	Anodal			5	Aluminium oxide	97	BM720H	Do not have	320
A2	Negative pole	0.5	Aluminium oxide	97	BM720H			Do not have	320
						A3	Negative pole			1	Aluminium oxide	97	BM720H	Do not have	320
A4	Negative pole	5	Aluminium oxide	97	BM720H			Do not have	320
						A5	Negative pole			10	Aluminium oxide	97	BM720H	Do not have	320
A6	Negative pole	15	Aluminium oxide	97	BM720H			Do not have	320
						A7	Negative pole			20	Aluminium oxide	97	BM720H	Do not have	320
A8	Negative pole	5	Aluminium oxide	97	BM720H			Do not have	320
						A9	Negative pole			5	Aluminium oxide	97	BM720H	Do not have	320
A10	Negative pole	5	Aluminium oxide	97	BM720H			Do not have	320
						A11	Negative pole			5	Aluminium oxide	97	BM720H	Do not have	320
A12	Negative pole	5	Aluminium oxide	97	BM720H			Do not have	320
						A13	Negative pole			5	Aluminium oxide	50	BM720H	Do not have	320
A14	Negative pole	5	Aluminium oxide	70	BM720H			Do not have	320
						A15	Negative pole			5	Aluminium oxide	90	BM720H	Do not have	320
A16	Negative pole	5	Aluminium oxide	95	BM720H			Do not have	320
						A17	Negative pole			5	Aluminium oxide	99	BM720H	Do not have	320
A18	Negative pole	5	Titanium oxide	97	BM720H			Do not have	320
						A19	Negative pole			5	Aluminium oxide	97	BM720H	Do not have	320
B1	Do not have	-	-	-	-			-	-
						B2	Barrier film			5	Aluminium oxide	97	BM720H	Do not have	320
B3	Negative pole	0.3	Aluminium oxide	97	BM720H			Do not have	320
						B4	Negative pole			30	Aluminium oxide	97	BM720H	Do not have	360
B5	Negative pole	5	Aluminium oxide	97	BM720H			Do not have	320
						B6	Negative pole			5	Aluminium oxide	97	BM720H	Do not have	320
B7	Negative pole	5	Aluminium oxide	30	BM720H			Do not have	320
						B8	Negative pole			5	Aluminium oxide	99.5	BM720H	Do not have	320
B9	Negative pole	5	Aluminium oxide	97	CMC			Do not have	245
						B10	Negative pole			5	Aluminium oxide	97	PVDF	174	360
B11	Negative pole	5	The PE pearl	97	BM720H			Do not have	320

Table 3

Battery NO.	Barrier film thickness (μ m)	The negative pole binding agent	Perforated membrane		The negative pole outward appearance
						Adhesiveness	Flexibility (substandard products number)
			A1	20				BM400B+CMC	OK	0	No change
A2	20	BM400B+CMC			OK	0	No change
			A3	20				BM400B+CMC	OK	0	No change
A4	20	BM400B+CMC			OK	0	No change
			A5	20				BM400B+CMC	OK	0	No change
A6	20	BM400B+CMC			OK	0	No change
			A7	20				BM400B+CMC	OK	0	No change
A8	8	BM400B+CMC			OK	0	No change
			A9	10				BM400B+CMC	OK	0	No change
A10	15	BM400B+CMC			OK	0	No change
			A11	25				BM400B+CMC	OK	0	No change
A12	30	BM400B+CMC			OK	0	No change
			A13	20				BM400B+CMC	OK	0	No change
A14	20	BM400B+CMC			OK	0	No change
			A15	20				BM400B+CMC	OK	0	No change
A16	20	BM400B+CMC			OK	0	No change
			A17	20				BM400B+CMC	OK	1	No change
A18	20	BM400B+CMC			OK	0	No change
			A19	20				PVDF	OK	2	No change
B1	20	BM400B+CMC			-	-	No change
			B2	20				BM400B+CMC	OK	0	No change
B3	20	BM400B+CMC			OK	0	No change
			B4	20				BM400B+CMC	OK	1	No change
B5	6	BM400B+CMC			OK	0	No change
			B6	40				BM400B+CMC	OK	0	No change
B7	20	BM400B+CMC			OK	0	No change
			B8	20				BM400B+CMC	NG	-	-
B9	20	BM400B+CMC			OK	8	Change
			B10	20				BM400B+CMC	OK	5	No change
B11	20	BM400B+CMC			OK	0	No change

(evaluation)

Estimate the perforated membrane of above-mentioned making and the lithium rechargeable battery of making by following main points.The result remembers in table 3 and table 4.

[adhesiveness of perforated membrane]

After coating on positive pole, negative pole or the barrier film, drying is made behind the perforated membrane its state of visual observations immediately.With jagged, ftracture or the person of coming off with " NG ", person in good condition with " OK " note in table 3.

[negative pole outward appearance]

After the raw material paste of applying porous film on the negative pole, drying is made behind the perforated membrane visual observations negative pole state immediately.To see unfavorable condition person such as change in size with " changing ", other with " no change " note in table 3.

[flexibility of perforated membrane]

Sandwich the sheet barrier film, when reeling anodal and negative pole, the state of the perforated membrane that visualization forms on anodal, negative pole and barrier film what one mainly is to observe it near near the state of volume core.For each battery, each makes 10 winding pole groups, and the pole plate group's of breach taking place, ftracture or come off owing to reeling quantity is as shown in table 3.

[battery design capacity]

Diameter 18mm with respect to battery case considers insertion, and winding pole group's diameter is made as 16.5mm.In this case, the capacity that makes every 1g positive active material is 142mAh, obtains the battery design capacity from anodal weight, and is as shown in table 4.

[the charging and discharging characteristic of battery]

For having the finished product battery that does not have the pole plate group produce breach, ftracture or come off owing to reeling, carry out 2 times and discharge and recharge in advance, preservation is 7 days under 45 ℃ environment.Then, under 20 ℃ environment, carry out the charging of following two kinds of patterns.

(1) the 1st kind of pattern

Constant current charge: 1400mA (final voltage 4.2V)

Constant voltage charge: 4.2V (stopping electric current 100mA)

Constant-current discharge: 400mA (final voltage 3V)

(2) the 2nd kinds of patterns

Constant current charge: 1400mA (final voltage 4.2V)

Constant voltage charge: 4.2V (stopping electric current 100mA)

Constant-current discharge: 400mA (final voltage 3V)

The charging and discharging capacity of this moment is as shown in table 4.

[fail safe of nail thorn]

For overcharge battery after the flash-over characteristic of evaluation, under 20 ℃ of environment, carry out following charging.

Constant current charge: 1400mA (final voltage 4.25V)

Constant voltage charge: 4.25V (stopping electric current 100mA)

The iron wire nail of diameter 2.7mm under 20 ℃ environment, is penetrated battery after the charging from the side with the speed of 5mm second or 180mm/ second, observe febrile state at that time.Battery penetrates that to be in the temperature that reaches after 1 second and 90 seconds as shown in table 4.

Table 4

Battery NO.	Battery
									Design capacity (mAh)	Charge-discharge characteristic			The fail safe of nail thorn
	Charging (mAh)	400mAh discharge (mAh)	4000mAh discharge (mAh)	Nail speed 5mm/s		Nail speed 180mm/s
								Arrive temperature		Arrive temperature
				After 1 second (℃)	After 90 seconds (℃)	After 1 second (℃)	After 90 seconds (℃)
								A1	1944	1941	1938	1819	72	91	70	88
A2	2008	2010	2006	1879	76	89	69										93
								A3	2001	1999	1996	1881	71	92	74	94
A4	1943	1941	1939	1821	74	94	72										89
								A5	1872	1875	1874	1759	68	88	76	90
A6	1801	1799	1796	1688	69	96	69										96
								A7	1729	1730	1728	1622	77	90	70	91
A8	2126	2124	2119	1989	72	91	73										94
								A9	2094	2090	2086	1962	70	97	74	87
A10	2014	2016	2012	1902	65	93	72										95
								A11	1873	1874	1870	1760	74	96	71	90
A12	1800	1797	1792	1679	71	89	73										94
								A13	1942	1940	1937	1784	66	88	69	91
A14	1944	1939	1938	1805	70	96	72										89
								A15	1939	1938	1935	1819	70	94	68	89
A16	1944	1942	1939	1823	73	91	73										88
								A17	1941	1940	1937	1819	69	88	74	92
A18	1943	1942	1940	1811	72	90	71										93
								A19	1946	1944	1941	1799	70	93	69	90
B1	2015	2014	2003	1888	146	-	138										-
								B2	1944	1939	1935	1812	81	151	69	93
B3	2010	2011	2008	1887	78	139	77										136
								B4	1584	1581	1574	1386	73	94	75	96
B5	2157	2151	2146	2010	79	144	81										149
								B6	1656	1653	1649	1488	70	87	74	90
B7	1940	1848	1822	1472	71	95	73										94
								B8	-	-	-	-	-	-	-	-
B9	1938	1935	1929	1806	88	146	76										100
								B10	1942	1940	1936	1810	78	141	73	94
B11	1938	1937	1934	1816	146	-	142										-

(result's investigation)

At first, in not having the battery B1 of perforated membrane, how to have nothing to do with nail thorn speed, the heating after 1 second is remarkable.And on anodal and negative pole, being formed with the battery A1 and the A2 of perforated membrane, the heating after its nail stings is significantly suppressed.

Sheet barrier film fusion on a large scale in all batteries is found in all the battery decomposition and the inspection back of following closely after thorn is tested.But among battery A1 and the A2, perforated membrane holds its shape.According to this result, can think that under the sufficient situation of the thermal endurance of perforated membrane, for the caused heating of short circuit behind the nail thorn, membrane structure does not have destroyed, can suppress the expansion of short circuit place, prevents excessive heating.

On the other hand, as can be seen, be formed with the battery B2 of perforated membrane on the sheet barrier film, under the slow-footed situation of nail thorn, heating obtains promoting.After the battery decomposition and inspection with battery B2, can determine that be accompanied by the fusion of above-mentioned barrier film, perforated membrane also deforms.No matter how perforated membrane self has thermal endurance, and the substrate of supporting perforated membrane in the horizontal direction is a barrier film, and when barrier film contraction or fusion, perforated membrane has to follow the change of shape of barrier film.

Here, describe feature and the data interpretation that substitutes the nail thorn test of estimating as internal short-circuit in detail.At first, about following closely the reason of stinging the heating that causes,, can be explained as follows according to the result of the test in past.Since the nail thorn, anodal (short circuit), the generation Joule heat of contacting with negative pole.Then, because Joule heat, the material that thermal endurance is low (barrier film) fusion forms strong short circuit portion.As a result, continue to produce Joule heat, be warming up to anodal heat-labile temperature range (more than 160 ℃).Cause thermal runaway like this.

Again, reduce to follow closely under the situation of thorn speed, can observe local heating and be promoted.It is believed that reduce to follow closely thorn speed, limit under the situation of short circuit area of unit interval, the heat of a great deal of concentrates on and limits the position, quickened to make temperature to arrive to allow anodal heat-labile temperature range.

On the other hand, it is believed that increase under the situation of nail thorn speed, the short circuit area of expansion unit interval, heat is dispersed to big area, is not easy to reach anodal to heat-labile temperature range.

At present, in various uses, the safety standards of lithium rechargeable battery is more and more stricter.Under such overall situation, how the present invention has nothing to do with nail thorn speed, can suppress thermal runaway, therefore we can say to have very high practicality.

About the thickness of perforated membrane, the battery B4 that perforated membrane thickness is excessive shortens owing to constitute the length of pole plate group's pole plate, design capacity reduces, and the capacity during high rate discharge reduces, therefore, for demonstrating fully effect of the present invention, the thickness of preferred perforated membrane is 0.5～20 μ m.

The battery B6 that the thickness of sheet barrier film is excessive, the length that constitutes pole plate group's pole plate shortens, so design capacity declines to a great extent the capacity reduction under the high rate discharge.Therefore, for demonstrating fully effect of the present invention, the thickness of preferred barrier film is below the 30 μ m.But for fully suppressing to be accompanied by the heating of barrier film fusion, the thickness of preferred barrier film is more than the 8 μ m.

The containing ratio of filler in the perforated membrane then, is described.

Among the battery B7 of filler containing ratio few (binding agent is many) in filler and the 1st binding agent total amount, can see the reduction of capacity under the high rate discharge.This is because owing to the 1st binding agent surplus, the gap that can not fully guarantee filler grain, the ionic conductivity of perforated membrane reduces.

Use CMC as the battery B9 of the 1st binding agent in the perforated membrane and the battery B10 of use PVDF, when lowering nail thorn speed, can not suppress heating.After these battery overhauls, can confirm that be not only barrier film, distortion has also taken place perforated membrane.

Among the battery B9, because Joule heat that short circuit produced, make CMC (245 ℃ of kick off temperatures) after-flame, the caking property of perforated membrane is destroyed.Again, among the battery B10, because the distortion of perforated membrane takes place in the fusing of PVDF (174 ℃ of crystalline melt points).Under any situation,, can not suppress heating owing to penetrating of nail forms firm short circuit place.

Therefore, in perforated membrane, must use at least a the 1st binding agent that is difficult to after-flame or fusing itself, specifically, must use at least a crystalline melt point and the such boundary temperature of kick off temperature is binding agent more than 250 ℃.From above-mentioned evaluation result as can be known, preferably use the high rubber that contains acrylonitrile unit of amorphism and thermal endurance (thermal decomposition begins 320 ℃ of temperature).

Contain the rubber of acrylonitrile unit, have caoutchouc elasticity.This character is brought into play very favourable effect in Scrawl pole plate group's formation.For example, binding agent has the battery A4 of caoutchouc elasticity, and the perforated membrane behind the coiling keeps its shape fully, does not have defective item.On the other hand, battery B9 and battery B10, the flexible appraisal result of its perforated membrane is bad.

Among the battery B9, behind the formation perforated membrane, can see that the outward appearance that causes owing to the negative pole distortion is defective again.This may be as previously mentioned, is that tackifier in the negative pole are because contained water and the result of swelling in the perforated membrane before dry.For avoiding the production of low like this qualification rate, must in perforated membrane, use non-water-soluble the 1st binding agent, do not make the decentralized medium of water as perforated membrane raw material paste.We can say, more generally, must use the decentralized medium different to form perforated membrane with the decentralized medium of use in the anode mixture layer raw material paste (negative pole paste).

Using titanium oxide to replace among the battery A18 of aluminium oxide as filler, can confirm titanium oxide performance and the much the same various functions of aluminium oxide again.On the other hand, use the battery B11 of polyethylene beads (PE pearl), in the fail safe of nail thorn, with the battery B1 peer-level that does not have perforated membrane.From as can be known above, when use only had with the stable on heating filler of sheet barrier film equal extent, perforated membrane can not be given full play to the function that improves fail safe.Therefore, preferably select inorganic oxide as filler.

The formation of negative pole then, is described.

Shown in battery D7, use PVDF, the content of the 2nd binding agent must not be constant big in the negative pole, and the negative electrode lithium ion acceptance reduces, and charging capacity reduces gradually.Again, based on the character of PVDF, the negative plate hardening can not effectively utilize the flexibility of perforated membrane.Therefore, even best having caoutchouc elasticity and on a small quantity also can give the binding agent and the water-soluble binder (CMC etc.) of anode mixture layer and share with SBR and so on well-bonded property.

Embodiment 3

Battery C1

(a) modulation of perforated membrane raw material paste

BM-720H (the nmp solution that contains the 1st rubber of 8 weight % that AKP50 (α-aluminium oxide of median particle diameter 0.1～0.3 μ m) 970g that will produce as the Sumitomo Chemical Company Ltd of filler and Zeon Corp produce, wherein, the 1st rubber contains the polyacrylonitrile group as the 1st binding agent) 375g and an amount of NMP stir the raw material paste of modulation perforated membrane in double-arm kneader.

Below, the physical property of BM-720H is shown.

(1) crystalline melt point: do not have (amorphism)

(2) kick off temperature: 320 ℃

(3) with the compatibility of water: water-insoluble

Below, the physical property of AKP50 is shown.

(1) Biao Mian alkalescence: pH=9

(2) BET specific area: about 10m ²/ g

(3) thermal endurance: more than 250 ℃

As implied above, the pH=9 of AKP50 can learn that the AKP50 surface has basic site.

Again, known AKP50 is α-aluminium oxide, and the thermal endurance of α-aluminium oxide is more than 250 ℃.

(b) Zheng Ji making

Cobalt acid aluminium 3kg, PVDF#1320 (nmp solution that contains the PVDF of 12 weight %) 1kg, the acetylene black 90g, an amount of NMP that produce as the Wu Yu KCC of binding agent are stirred modulation anode mixture paste in double-arm kneader.Described anode mixture paste is coated on the aluminium foil that thickness is 15 μ m, and the calendering of dry back forms the anode mixture layer.At this moment, the THICKNESS CONTROL of the pole plate that will be made of aluminium foil and mixture layer is at 160 μ m.Thereafter, the cutting electrode plate makes its width in the jar shape battery case that can insert cylinder battery (production number 18650), obtains anode ring like this.

(c) making of negative pole

With BM-400B (aqueous liquid dispersion that contains the Styrene-Butadiene as the 2nd binding agent (the 2nd rubber particles) of the 40 weight %) 75g of Delanium 3kg, Zeon Corp's production, as the CMC30g of water soluble polymer and an amount of water, in double-arm kneader, stir modulation cathode agent paste.This paste is coated on the Copper Foil that thickness is 10 μ m, and the calendering of dry back forms anode mixture layer.At this moment, the THICKNESS CONTROL of the pole plate that will be made of Copper Foil and mixture layer is at 180 μ m.Thereafter, the cutting electrode plate makes its width in the jar shape battery case that can insert cylinder battery (production number 18650), obtains the negative pole ring like this.

(d) formation of perforated membrane

The raw material paste of perforated membrane is coated on two faces of anode ring, drying, forming the single face thickness that is bonded in anodal surface is the perforated membrane of 5 μ m.

(e) modulation of electrolyte

In the solvent that ethylene carbonate (EC), dimethyl carbonate (DMC) and methyl ethyl carbonate (MEC) mix with volume ratio at 2: 3: 3, with the concentration dissolving lithium hexafluoro phosphate (LiPF of 1mol/L ₆), add the vinylene carbonate (VC) of 3 weight % again, modulation electrolyte.

(f) making of battery

With above-mentioned positive pole and negative pole, cut off with the length of regulation respectively, sandwich the sheet barrier film that constitutes by the thick microporous polyethylene film of 20 μ m, reel, insert in the battery case.Then, take by weighing above-mentioned electrolyte 5.5g, inject in the battery case, the peristome of shell is sealed.Like this, just made cylindrical lithium ion secondary battery C1.

Battery D1

On two faces of anode ring, do not form the perforated membrane, make battery D1 with method with battery C1.

Battery D2

The raw material paste of perforated membrane is coated on two faces of the sheet barrier film that is made of microporous polyethylene film, drying, forming the single face thickness that is bonded in the barrier film surface is the perforated membrane of 5 μ m.Except that use has the barrier film this point of the perforated membrane that makes according to this method, make battery D2 with method with battery D1.

Battery C2

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 0.5 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery C2 with method with battery D1.

Battery C3

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 1 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery C3 with method with battery D1.

Battery C4

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 5 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery C4 with method with battery D1.

Battery C5

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 10 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery C5 with method with battery D1.

Battery C6

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 15 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery C6 with method with battery D1.

Battery C7

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 20 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery C7 with method with battery D1.

Battery C8

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 30 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery C8 with method with battery D1.

Battery C9

Except that the thickness that makes the sheet barrier film was 8 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 was the battery C9 of 5 μ m.

Battery C10

Except that the thickness that makes the sheet barrier film was 10 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 was the battery C10 of 5 μ m.

Battery C11

Except that the thickness that makes the sheet barrier film was 15 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 was the battery C11 of 5 μ m.

Battery C12

Except that the thickness that makes the sheet barrier film was 25 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 was the battery C12 of 5 μ m.

Battery C13

Except that the thickness that makes the sheet barrier film was 30 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 was the battery C13 of 5 μ m.

Battery C14

Except that the thickness that makes the sheet barrier film was 40 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 was the battery C14 of 5 μ m.

Battery C15

The shared containing ratio of filler is the 30 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery C15 of 5 μ m.

Battery C16

The shared containing ratio of filler is the 50 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery C16 of 5 μ m.

Battery C17

Except that the shared containing ratio of filler in the total amount of filler and the 1st binding agent was 70 weight %, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 was the battery C17 of 5 μ m.

Battery C18

The shared containing ratio of filler is the 90 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery C18 of 5 μ m.

Battery C19

The shared containing ratio of filler is the 95 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery C19 of 5 μ m.

Battery C20

The shared containing ratio of filler is the 99 weight % in the total amount that makes filler and the 1st binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery C20 of 5 μ m.

Battery D3

Use water miscible CMC to replace BM-720H as the 1st binding agent, the brewable material paste, in addition, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery D4 is the battery D3 of 5 μ m.Owing to use CMC as the 1st binding agent, in battery D3, water replaces the decentralized medium of NMP as the raw material paste.CMC does not have crystalline melt point, is amorphism, and kick off temperature is 245 ℃.

Battery D4

Use non-water-soluble PVDF to replace BM-720H as the 1st binding agent, the brewable material paste, in addition, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery D4 is the battery D4 of 5 μ m.The crystalline melt point of PVDF and kick off temperature are respectively 174 ℃ and 360 ℃.

Battery C21

Except that using the titanium oxide with same median particle diameter to replace the AKP50 (α-aluminium oxide with 0.1～0.3 μ m median particle diameter), the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery C21 of 5 μ m.

The TA300 (Detitanium-ore-type) that titanium oxide uses titanium oxide Industrial Co., Ltd of Fuji to produce.The BET specific area of titanium oxide is 8m ²/ g, the pH=8 of titania surface.The thermal endurance of polyethylene beads is less than 250 ℃, and the BET specific area is 10m ²/ g, the pH=6 of bead surface.

Battery C22

Remove the line style PPS (polyphenylene sulfide, median diameter 0.5 μ m) that uses Dainippon Ink. ﹠ Chemicals Inc to produce and replace beyond the AKP50, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery C22 of 5 μ m.The pH=7.4 on PPS surface～8, BET specific area are 7.4m ²/ g.Again, PPS has the thermal endurance (280 ℃ of fusing points) more than 250 ℃.

Battery C23

Except that the line style AA2 (aluminium oxide Z) that uses Sumitomo Chemical Company Ltd to produce replaced AKP50, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 was the battery C23 of 5 μ m.Just, the pH=9 on AA2 surface, the BET specific area is 1.0m ²/ g.

Battery C24

Removing uses surface p H=8, BET specific area to be 1.0m ²The titanium oxide of/g (titanium oxide Y) replaces beyond the AKP50, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery C24 of 5 μ m.

Battery C25

Except that the AA2 (aluminium oxide Y) that uses Sumitomo Chemical Company Ltd to produce replaced AKP50, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 was the battery C25 of 5 μ m.But the pH=9 on this AA2 surface, the BET specific area is 0.9m ²/ g.

Battery C26

Removing uses surface p H=8, BET specific area to be 0.9m ²The titanium oxide of/g (titanium oxide X) replaces beyond the AKP50, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery C26 of 5 μ m.

Battery D5

Remove and use cross-linking type PPS (polyphenylene sulfide, median diameter 0.5 μ m) to replace beyond the AKP50, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery D5 of 5 μ m.The BET specific area of cross-linking type PPS is 7.4m with above-mentioned identical ²/ g, the pH=6 on surface.

Battery D6

Except that using silicon dioxide powder replacement AKP50, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery D6 of 5 μ m.The BET specific area of silicon dioxide powder is 40m ²/ g, the pH=6 on silicon dioxide powder surface.

Battery D7

Use the BET specific area to be 10m ²The aluminium oxide of/g, surface p H=6 (aluminium oxide X) replaces AKP50.In the making of negative pole, use the PVDF of the 8 weight % be equivalent to Delanium to replace as the BM400B of binding agent with as the CMC of tackifier again.Here, PVDF uses the PVDF#1320 as anodal binding agent.In addition, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery C4 is the battery D7 of 5 μ m.

The formation of perforated membrane is summarized in the table 5.Again, the thickness of sheet barrier film is summarized in table 6 with the kind that is used for the 2nd binding agent of negative pole.

Table 5

Battery NO.	Perforated membrane
								Bonding location	Thickness (μ m)	Filler		The 1st binding agent
	Kind	Containing ratio (weight %)	Kind	The crystallization melting point (℃)	Kick off temperature (℃)
						C1	Anodal			5	AKP50	97	BM720H	Do not have	320
C2	Negative pole	0.5	AKP50	97	BM720H			Do not have	320
						C3	Negative pole			1	AKP50	97	BM720H	Do not have	320
C4	Negative pole	5	AKP50	97	BM720H			Do not have	320
						C5	Negative pole			10	AKP50	97	BM720H	Do not have	320
C6	Negative pole	15	AKP50	97	BM720H			Do not have	320
						C7	Negative pole			20	AKP50	97	BM720H	Do not have	320
C8	Negative pole	30	AKP50	97	BM720H			Do not have	320
						C9	Negative pole			5	AKP50	97	BM720H	Do not have	320
C10	Negative pole	5	AKP50	97	BM720H			Do not have	320
						C11	Negative pole			5	AKP50	97	BM720H	Do not have	320
C12	Negative pole	5	AKP50	97	BM720H			Do not have	320
						C13	Negative pole			5	AKP50	97	BM720H	Do not have	320
C14	Negative pole	5	AKP50	97	BM720H			Do not have	320
						C15	Negative pole			5	AKP50	50	BM720H	Do not have	320
C16	Negative pole	5	AKP50	70	BM720H			Do not have	320
						C17	Negative pole			5	AKP50	90	BM720H	Do not have	320
C18	Negative pole	5	AKP50	95	BM720H			Do not have	320
						C19	Negative pole			5	AKP50	99	BM720H	Do not have	320
C20	Negative pole	5	AKP50	30	BM720H			Do not have	320
						C21	Negative pole			5	TA300	97	BM720H	Do not have	320
C22	Negative pole	5	Alkalescence PPS	97	BM720H			Do not have	320
						C23	Negative pole			5	Aluminium oxide Z	97	BM720H	Do not have	320
C24	Negative pole	5	Titanium oxide Y	97	BM720H			Do not have	320
						C25	Negative pole			5	Aluminium oxide Y	97	BM720H	Do not have	320
C26	Negative pole	5	Titanium oxide X	97	BM720H			Do not have	320
						D1	Do not have			-	-	-	-	-	-
D2	Barrier film	5	AKP50	97	BM720H			Do not have	320
						D3	Negative pole			5	AKP50	97	CMC	Do not have	245
D4	Negative pole	5	AKP50	97	PVDF			174	360
						D5	Negative pole			5	Acid PPS	97	BM720H	Do not have	320
D6	Negative pole	5	Silicon dioxide	97	BM720H			Do not have	320
						D7	Negative pole			5	Aluminium oxide X	97	BM720H	Do not have	320

Table 6

Battery NO.	Barrier film thickness (μ m)	The negative pole binding agent	Perforated membrane		The negative pole outward appearance
						Adhesiveness	Flexibility (substandard products number)
			C1	20				BM400B+CMC	OK	0	No change
C2	20	BM400B+CMC			OK	0	No change
			C3	20				BM400B+CMC	OK	0	No change
C4	20	BM400B+CMC			OK	0	No change
			C5	20				BM400B+CMC	OK	0	No change
C6	20	BM400B+CMC			OK	0	No change
			C7	20				BM400B+CMC	OK	0	No change
C8	20	BM400B+CMC			OK	1	No change
			C9	8				BM400B+CMC	OK	0	No change
C10	10	BM400B+CMC			OK	0	No change
			C11	15				BM400B+CMC	OK	0	No change
C12	25	BM400B+CMC			OK	0	No change
			C13	30				BM400B+CMC	OK	0	No change
C14	40	BM400B+CMC			OK	0	No change
			C15	20				BM400B+CMC	OK	0	No change
C16	20	BM400B+CMC			OK	0	No change
			C17	20				BM400B+CMC	OK	0	No change
C18	20	BM400B+CMC			OK	0	No change
			C19	20				BM400B+CMC	OK	1	No change
C20	20	BM400B+CMC			OK	0	No change
			C21	20				BM400B+CMC	OK	0	No change
C22	20	BM400B+CMC			OK	0	No change
			C23	20				BM400B+CMC	OK	0	No change
C24	20	BM400B+CMC			OK	0	No change
			C25	20				BM400B+CMC	OK	1	No change
C26	20	BM400B+CMC			OK	1	No change
			D1	20				BM400B+CMC	-	-	No change
D2	20	BM400B+CMC			OK	0	No change
			D3	20				BM400B+CMC	OK	8	No change
D4	20	BM400B+CMC			OK	5	No change
			D5	20				BM400B+CMC	OK	3	No change
D6	20	BM400B+CMC			OK	4	No change
			D7	20				PVDF	OK	2	No change

(evaluation)

For above-mentioned perforated membrane of making and the lithium rechargeable battery of making, estimate adhesiveness, negative pole outward appearance, the flexibility of perforated membrane, battery design capacity, the charging and discharging characteristic of battery, the fail safe of nail thorn of perforated membrane according to main points similarly to Example 2.The result remembers in table 6～7.

Table 7

Battery NO.	Battery
									Design capacity (mAh)	Charge-discharge characteristic			The fail safe of nail thorn
	Charging (mAh)	400mAh discharge (mAh)	4000mAh discharge (mAh)	Nail speed 5mm/s		Nail speed 180mm/s
								Arrive temperature		Arrive temperature
				After 1 second (℃)	After 90 seconds (℃)	After 1 second (℃)	After 90 seconds (℃)
								C1	1944	1941	1938	1819	72	91	70	88
C2	2008	2010	2006	1879	76	89	69										93
								C3	2001	1999	1996	1881	71	92	74	94
C4	1943	1941	1939	1821	74	94	72										89
								C5	1872	1875	1874	1759	68	88	76	90
C6	1801	1799	1796	1688	69	96	69										96
								C7	1729	1730	1728	1622	77	90	70	91
C8	1584	1581	1574	1386	73	94	75										96
								C9	2126	2124	2119	1989	72	91	73	94
C10	2094	2090	2086	1962	70	97	74										87
								C11	2014	2016	2012	1902	65	93	72	95
C12	1873	1874	1870	1760	74	96	71										90
								C13	1800	1797	1792	1679	71	89	73	94
C14	1656	1653	1649	1488	70	87	71										90
								C15	2016	1988	1961	1737	66	88	69	91
C16	2015	1999	1989	1811	70	96	72										89
								C17	2017	2019	2015	1893	70	94	68	89
C18	2014	2015	2009	1883	73	91	73										88
								C19	2015	2015	2010	1886	69	88	74	92
C20	2017	1848	1822	1472	71	95	73										94
								C21	2014	2012	2005	1880	72	90	71	93
C22	2014	2010	2002	1874	71	89	69										88
								C23	1944	1940	1938	1822	75	93	73	91
C24	1944	1941	1937	1819	75	95	74										91
								C25	1942	1923	1889	1769	78	97	75	95
C26	1939	1919	1881	1762	77	98	74										96
								D1	2015	2014	2003	1888	146	-	138	-
D2	1944	1939	1935	1812	81	151	69										93
								D3	2012	2014	2004	1880	88	146	76	100
D4	2015	2016	2011	1896	78	141	73										94
								D5	2013	1837	1811	1789	83	149	82	147
D6	2014	1796	1746	1704	87	154	88										151
								D7	2016	1961	1958	1819	70	93	69	90

(result's investigation) at first do not have the battery D1 of film, how to have nothing to do with nail thorn speed, and the heating after 1 second is remarkable.And being formed with the battery C1 and the C2 of perforated membrane at negative or positive electrode, the heating behind its nail thorn is significantly suppressed.With the battery overhaul after all nail thorn tests, the sheet barrier film melts on a large scale in all batteries.But among battery C1 and the C2, perforated membrane holds its shape.

On the other hand, be formed with the battery D2 of perforated membrane on the sheet barrier film, generating heat under the slow-footed situation of nail thorn is promoted.After the battery overhaul with battery D2, can determine that be accompanied by the fusing of above-mentioned barrier film, perforated membrane also deforms.

About the thickness of perforated membrane, the battery C8 that perforated membrane thickness is excessive shortens owing to constitute the length of pole plate group's pole plate, and design capacity reduces, and the capacity under the high rate discharge reduces.

Then, (binding agent is many) battery C20 that filler shared containing ratio is few in the total amount of filler and the 1st binding agent can see the capacity reduction high rate discharge under.This may be because owing to the 1st binding agent surplus, can not fully guarantee the gap of filler grain, the ionic conductivity reduction of perforated membrane.

Use CMC as the battery D3 of perforated membrane the 1st binding agent and the battery D4 of use PVDF, when reducing nail thorn speed, can not suppress heating.After these battery overhauls, can confirm that be not only barrier film, perforated membrane also deforms.

Again, binding agent has the battery C4 of caoutchouc elasticity, and the perforated membrane behind the coiling fully holds its shape, do not have defective, yet, battery D3 and D4, the flexible appraisal of perforated membrane shows bad result.And then battery D3 can see that the outward appearance that causes owing to the negative pole distortion is not good after perforated membrane forms.This may be as previously mentioned, is that binding agent in the negative pole is because contained water and the result of swelling in the perforated membrane before dry.

Again,, use titanium oxide to replace the battery C21 of aluminium oxide, can confirm the various functions that the titanium oxide performance is same with aluminium oxide substantially as filler.

Then, shown in battery D7, the 2nd binding agent of negative pole uses PVDF, and the content of the 2nd binding agent has to increase, and the lithium ion acceptance of negative pole reduces, and charging capacity lowers gradually.Again, based on the character of PVDF, the negative plate hardening.

Again, aspect the injection rate of electrolyte, C23 compares with battery when making battery, and battery C25 is slow, needs 1.6 times time.Again, the fluid injection speed of battery C26 is slower than battery C24, needs 1.4 times time.On the other hand, the fluid injection speed of battery C4 and battery C23 does not have so big difference, and the fluid injection speed of battery C21 and battery C24 does not have so big difference yet.According to above-mentioned, the easness that electrolyte injects is with the BET specific area 0.9m of filler ²/ g is the boundary line, alters a great deal.That is, from productive viewpoint, the preferred 0.9m of BET specific area of filler ²More than/the g.

Embodiment 4

Battery E1

(a) modulation of perforated membrane raw material paste

With the maximum particle diameter that allows to pass through is the sorted anatase-type titanium oxide powder of sieve (the median particle diameter 0.09 μ m) 970g of 0.1 μ m and the BM-720H (nmp solution that contains 8 weight % rubber that Zeon Corp produces, wherein, rubber contains the polyacrylonitrile unit as the 1st binding agent) 375g and an amount of NMP stir the raw material paste of modulation perforated membrane in double-arm kneader.

Below, the physical property of employed titanium dioxide powder in the present embodiment is shown.

(1) Biao Mian alkalescence: pH=9

(2) thermal endurance: more than 800 ℃

(3) particle diameter: maximum particle diameter 0.1 μ m

(b) Zheng Ji making

PVDF#1320 (N-N-methyl-2-2-pyrrolidone N-(NMP) solution that the contains 12 weight %PVDF) 1kg that produces with cobalt acid aluminium 3kg, as the Wu Yu KCC of binding agent, in double-arm kneader, stir modulation anode mixture paste as the acetylene black 90g of conductive agent, an amount of NMP.Described anode mixture paste is coated on the aluminium foil that thickness is 15 μ m, and the calendering of dry back forms the anode mixture layer.At this moment, the THICKNESS CONTROL of the pole plate that will be made of aluminium foil and mixture layer is at 160 μ m.Thereafter, the cutting electrode plate makes its width in the jar shape battery case that can insert cylinder battery (production number 18650), obtains anode ring.

(c) making of negative pole

With BM-400B (aqueous liquid dispersion that contains the Styrene-Butadiene as the 2nd binding agent (the 2nd rubber particles) of the 40 weight %) 75g of Delanium 3kg, Zeon Corp's production, as the CMC 30g of tackifier and an amount of water, in double-arm kneader, stir modulation cathode agent paste.This paste is coated on the Copper Foil that thickness is 10 μ m, and the calendering of dry back forms anode mixture layer.At this moment, the THICKNESS CONTROL of the pole plate that will be made of Copper Foil and mixture layer is at 180 μ m.Thereafter, the cutting electrode plate makes its width in the jar shape battery case that can insert cylinder battery (production number 18650), obtains the negative pole ring like this.

(d) formation of perforated membrane

The raw material paste of perforated membrane is coated on two faces of anode ring, drying, forming the single face thickness that is bonded in anodal surface is the perforated membrane of 5 μ m.

(e) modulation of electrolyte

In the solvent that ethylene carbonate (EC), dimethyl carbonate (DMC) and methyl ethyl carbonate (MEC) mix with volume ratio at 2: 3: 3, with the concentration dissolving lithium hexafluoro phosphate (LiPF of 1mol/L ₆), add the vinylene carbonate (VC) of 3 weight % again, modulation electrolyte.

(f) making of battery

With above-mentioned positive pole and negative pole, cut off with the length of regulation respectively, sandwich the sheet barrier film that constitutes by the thick microporous polyethylene film of 20 μ m, reel, insert in the battery case.Then, take by weighing above-mentioned electrolyte 5.5g, inject in the battery case, the peristome of shell is sealed.Like this, just made cylindrical lithium ion secondary battery E1.

Battery F1

Except that two faces of anode ring do not form the perforated membrane, make battery F1 with method with battery E1.

Battery F2

The raw material paste of perforated membrane is coated on two faces of sheet barrier film, drying, forming the single face thickness that is bonded in the barrier film surface is the perforated membrane of 5 μ m.Except that use has the barrier film this point of the perforated membrane that makes according to this method, make battery F2 with method with battery F1.

Battery E2

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 0.5 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery E2 with method with battery F1.

Battery E3

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 1 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery E3 with method with battery F1.

Battery E4

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 5 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery E4 with method with battery F1.

Battery E5

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 10 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery E5 with method with battery F1.

Battery E6

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 15 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery E6 with method with battery F1.

Battery E7

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 20 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery E7 with method with battery F1.

Battery E8

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane of 30 μ m.Except that use has the negative pole this point of the perforated membrane that makes according to this method, make battery E8 with method with battery F1.

Battery E9

Except that the thickness that makes the sheet barrier film was 8 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 was the battery E9 of 5 μ m.

Battery E10

Except that the thickness that makes the sheet barrier film was 10 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 was the battery E10 of 5 μ m.

Battery E11

Except that the thickness that makes the sheet barrier film was 15 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 was the battery E11 of 5 μ m.

Battery E12

Except that the thickness that makes the sheet barrier film was 25 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 was the battery E12 of 5 μ m.

Battery E13

Except that the thickness that makes the sheet barrier film was 30 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 was the battery E13 of 5 μ m.

Battery E14

Except that the thickness that makes the sheet barrier film was 40 μ m, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 was the battery E14 of 5 μ m.

Battery E15

The shared containing ratio of titanium dioxide powder is that the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 is the battery E15 of 5 μ m the 30 weight % in the total amount of just titanium dioxide powder and binding agent.

Battery E16

The shared containing ratio of titanium dioxide powder is the 50 weight % in the total amount that makes titanium dioxide powder and binding agent, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 is the battery E16 of 5 μ m.

Battery E17

Except that making in the total amount of titanium dioxide powder and binding agent the shared containing ratio of titanium dioxide powder is the 70 weight %, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 is the battery E17 of 5 μ m.

Battery E18

Except that making in the total amount of titanium dioxide powder and binding agent the shared containing ratio of titanium dioxide powder is the 90 weight %, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 is the battery E18 of 5 μ m.

Battery E19

Except that making in the total amount of titanium dioxide powder and binding agent the shared containing ratio of titanium dioxide powder is the 95 weight %, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 is the battery E19 of 5 μ m.

Battery E20

Except that making in the total amount of titanium dioxide powder and binding agent the shared containing ratio of titanium dioxide powder is the 99 weight %, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 is the battery E20 of 5 μ m.

Battery F3

Use water miscible CMC to replace BM-720H as binding agent, the raw material paste of modulation perforated membrane, in addition, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 is the battery F3 of 5 μ m.Here, water replaces the decentralized medium of NMP as the raw material paste.

Battery F4

Use non-water-soluble PVDF to replace BM-720H as binding agent, the raw material paste of modulation perforated membrane, in addition, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 is the battery F4 of 5 μ m.

Battery F5

Except that using median particle diameter is that α-aluminium oxide of 0.3 μ m replaces the titanium dioxide powder of median particle diameter 0.09 μ m, and the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 is the battery F5 of 5 μ m.(pH=9 on surface, the BET specific area is about 10m to the AKP50 that α-aluminium oxide uses Sumitomo Chemical Company Ltd to produce ²/ g, thermal endurance is more than 250 ℃).

Battery F6

In the making of negative pole, use the PVDF of the 8 weight % be equivalent to Delanium to replace as the BM400B of the 2nd binding agent with as the CMC of tackifier.The decentralized medium of negative pole paste uses NMP.Here, PVDF uses the PVDF#1320 as anodal binding agent.In addition, the single face thickness of making the perforated membrane that is bonded in negative terminal surface with method with battery E4 is the battery F6 of 5 μ m.

The formation of perforated membrane is summarized in the table 8.Again, the kind of employed the 2nd binding agent is summarized in the table 9 in the thickness of sheet barrier film and the negative pole.

Table 8

Battery NO.	Perforated membrane
								Bonding location	Thickness (μ m)	Filler		The 1st binding agent
	Kind	Containing ratio (weight %)	Kind	The crystallization melting point (℃)	Kick off temperature (℃)
						E1	Anodal			5	Titanium oxide	97	BM720H	Do not have	320
E2	Negative pole	0.5	Titanium oxide	97	BM720H			Do not have	320
						E3	Negative pole			1	Titanium oxide	97	BM720H	Do not have	320
E4	Negative pole	5	Titanium oxide	97	BM720H			Do not have	320
						E5	Negative pole			10	Titanium oxide	97	BM720H	Do not have	320
E6	Negative pole	15	Titanium oxide	97	BM720H			Do not have	320
						E7	Negative pole			20	Titanium oxide	97	BM720H	Do not have	320
E8	Negative pole	30	Titanium oxide	97	BM720H			Do not have	320
						E9	Negative pole			5	Titanium oxide	97	BM720H	Do not have	320
E10	Negative pole	5	Titanium oxide	97	BM720H			Do not have	320
						E11	Negative pole			5	Titanium oxide	97	BM720H	Do not have	320
E12	Negative pole	5	Titanium oxide	97	BM720H			Do not have	320
						E13	Negative pole			5	Titanium oxide	97	BM720H	Do not have	320
E14	Negative pole	5	Titanium oxide	97	BM720H			Do not have	320
						E15	Negative pole			5	Titanium oxide	30	BM720H	Do not have	320
E16	Negative pole	5	Titanium oxide	50	BM720H			Do not have	320
						E17	Negative pole			5	Titanium oxide	70	BM720H	Do not have	320
E18	Negative pole	5	Titanium oxide	90	BM720H			Do not have	320
						E19	Negative pole			5	Titanium oxide	95	BM720H	Do not have	320
E20	Negative pole	5	Titanium oxide	99	BM720H			Do not have	320
						F1	Do not have			-	-	-	-	-	-
F2	Barrier film	5	Titanium oxide	97	BM720H			Do not have	320
						F3	Negative pole			5	Titanium oxide	97	CMC	Do not have	245
F4	Negative pole	5	Titanium oxide	97	PVDF			174	360
						F5	Negative pole			5	Alpha-alumina	97	BM720H	Do not have	320
F6	Negative pole	5	Titanium oxide	97	BM720H			Do not have	320

Table 9

Battery NO.	Barrier film thickness (μ m)	The negative pole binding agent	Perforated membrane		The negative pole outward appearance
						Sealing	Flexibility (substandard products number)
			E1	20				BM400B+CMC	OK	0	No change
E2	20	BM400B+CMC			OK	0	No change
			E3	20				BM400B+CMC	OK	0	No change
E4	20	BM400B+CMC			OK	0	No change
			E5	20				BM400B+CMC	OK	0	No change
E6	20	BM400B+CMC			OK	0	No change
			E7	20				BM400B+CMC	OK	0	No change
E8	20	BM400B+CMC			OK	1	No change
			E9	8				BM400B+CMC	OK	0	No change
E10	10	BM400B+CMC			OK	0	No change
			E11	15				BM400B+CMC	OK	0	No change
E12	25	BM400B+CMC			OK	0	No change
			E13	30				BM400B+CMC	OK	0	No change
E14	40	BM400B+CMC			OK	0	No change
			E15	20				BM400B+CMC	OK	0	No change
E16	20	BM400B+CMC			OK	0	No change
			E17	20				BM400B+CMC	OK	0	No change
E18	20	BM400B+CMC			OK	0	No change
			E19	20				BM400B+CMC	OK	0	No change
E20	20	BM400B+CMC			OK	1	No change
			F1	20				BM400B+CMC	-	-	No change
F2	20	BM400B+CMC			OK	0	No change
			F3	20				BM400B+CMC	OK	8	Change
F4	20	BM400B+CMC			OK	5	No change
			F5	20				BM400B+CMC	OK	0	No change
F6	20	PVDF			OK	2	No change

(evaluation)

For above-mentioned perforated membrane of making and the lithium rechargeable battery of making, estimate adhesiveness, negative pole outward appearance, the flexibility of perforated membrane, battery design capacity, the charging and discharging characteristic of battery, the fail safe of nail thorn of perforated membrane according to main points similarly to Example 2.The result remembers in table 9～10.

Table 10

Battery NO.	Battery
									Design capacity (mAh)	Charge-discharge characteristic			The fail safe of nail thorn
	Charging (mAh)	400mAh discharge (mAh)	4000mAh discharge (mAh)	Nail speed 5mm/s		Nail speed 180mm/s
								Arrive temperature		Arrive temperature
				After 1 second (℃)	After 90 seconds (℃)	After 1 second (℃)	After 90 seconds (℃)
								E1	1944	1941	1939	1822	72	90	68	87
E2	2008	2010	2007	1879	76	89	69										93
								E3	2001	1999	1997	1883	71	91	74	94
E4	1943	1941	1939	1823	74	92	72										89
								E5	1872	1875	1874	1764	68	88	76	90
E6	1801	1799	1796	1691	69	94	68										96
								E7	1729	1730	1728	1622	77	89	70	91
E8	1584	1581	1576	1386	73	94	75										96
								E9	2126	2124	2119	1989	72	91	73	94
E10	2094	2090	2086	1964	70	96	72										87
								E11	2014	2016	2012	1904	65	93	72	94
E12	1873	1874	1870	1764	74	94	71										90
								E13	1800	1797	1793	1679	71	89	73	94
E14	1656	1653	1649	1486	68	87	71										90
								E15	2017	1848	1822	1472	71	95	73	91
E16	2016	1988	1961	1737	65	88	69										91
								E17	2015	1999	1989	1812	70	94	72	89
E18	2017	2019	2015	1894	70	93	68										88
								E19	2014	2015	2009	1884	73	91	73	88
E20	2015	2015	2011	1888	69	88	74										92
								F1	2015	2014	2003	1888	146	-	138	-
F2	1944	1939	1935	1812	81	151	69										93
								F3	2012	2014	2004	1881	88	147	76	101
F4	2015	2016	2011	1897	76	141	73										94
								F5	1943	1941	1939	1821	74	94	72	89
F6	1944	1911	1889	1759	70	93	69										90

(result's investigation)

How the battery F1 that does not have perforated membrane has nothing to do with nail thorn speed, and the heating after 1 second is remarkable.And being formed with the battery E1 and the E2 of perforated membrane at negative or positive electrode, the heating behind its nail thorn is significantly suppressed.With the battery overhaul after all nail thorn tests, the sheet barrier film melts on a large scale in all batteries.But among battery E1 and the E2, perforated membrane holds its shape.

On the other hand, be formed with the battery F2 of perforated membrane on the sheet barrier film, generating heat under the slow-footed situation of nail thorn is promoted.After the battery overhaul with battery F2, can determine that be accompanied by the fusing of above-mentioned barrier film, perforated membrane also deforms.

About the thickness of perforated membrane, the battery E8 that perforated membrane thickness is excessive shortens owing to constitute the length of pole plate group's pole plate, and design capacity reduces, and the capacity under the high rate discharge reduces.

The battery E14 that barrier film thickness is excessive shortens owing to constitute pole plate group's pole plate length.Design capacity significantly reduces, and the capacity under the high rate discharge reduces.

Then, (binding agent is many) battery E15 that titanium oxide shared containing ratio is few in the total amount of titanium dioxide powder and binding agent, the reduction of capacity under the visible high rate discharge.This may be because because the binding agent surplus can not fully guarantee the gap between the Titanium particles, the ionic conductivity of perforated membrane reduces.But if the containing ratio of titanium dioxide powder is too much, the binding agent containing ratio just tails off, and perforated membrane may take place easily come off or lack.

Use CMC as the battery F3 of binding agent in the perforated membrane and use PVDF as binding agent in the perforated membrane battery F4, when lowering nail thorn speed, can not suppress heating.After these battery overhauls, can confirm to be not only barrier film, distortion has also taken place in perforated membrane.

Battery F3 after perforated membrane forms, can see because the outward appearance that the negative pole distortion causes is not good.This may be as previously mentioned, is that binding agent in the negative pole is because contained water and the result of swelling in the perforated membrane before dry.

Again, use α-aluminium oxide to replace the battery F5 of titanium dioxide powder, can confirm the various functions that the titanium oxide performance is same with α-aluminium oxide substantially.But, use under the situation of α-aluminium oxide, make the perforated membrane attenuation more, can see the uneven of battery behavior more.Therefore, under the situation that perforated membrane forms thinlyyer,, preferably use titanium oxide compared with α-aluminium oxide.

The perforated membrane of use α-aluminium oxide is thin more can see that more the uneven reason of battery behavior may be, α-aluminium oxide can not form the space with the following aperture of 0.1 μ m (100nm) equably.This means that the perforated membrane of use α-aluminium oxide must have thickness to a certain degree.

Shown in battery F6,, also can guarantee fail safe even in negative pole, use PVDF as the 2nd binding agent.But the content of the 2nd binding agent must not be constant many, cause the lithium ion acceptance of negative pole to reduce, and charging capacity reduces gradually.

Embodiment 5

Battery G1

With the aluminium oxide 970g of median particle diameter 0.3 μ m and the BM-720H (nmp solution that contains 8 weight % rubber of Zeon Corp's production, wherein, rubber contains the polyacrylonitrile group as the 1st binding agent) 375g and an amount of NMP stir in double-arm kneader, the raw material paste of modulation perforated membrane, the 20rmp that the raw material paste of described perforated membrane records with Brookfield viscometer viscosity (measuring 25 ℃ of temperature) down is 48ps.

(b) Zheng Ji making

PVDF#1320 (nmp solution that the contains 12 weight %PVDF) 1kg that produces with cobalt acid aluminium 3kg, as the Wu Yu KCC of binding agent, in double-arm kneader, stir modulation anode mixture paste as the acetylene black 90g of conductive agent, an amount of NMP.Described anode mixture paste liquid is coated on the aluminium foil that thickness is 15 μ m, and the calendering of dry back forms the anode mixture layer.At this moment, the THICKNESS CONTROL of the pole plate that will be made of aluminium foil and mixture layer is at 160 μ m.Thereafter, the cutting electrode plate makes its width in the jar shape battery case that can insert cylinder battery (production number 18650), obtains anode ring.

(c) making of negative pole

With BM-400B (aqueous liquid dispersion that contains the Styrene-Butadiene as the 2nd binding agent (the 2nd rubber particles) of the 40 weight %) 75g of Delanium 2kg, gas-phase growth of carbon fibre (VGCF) 1kg and Zeon Corp's production, as the CMC 30g of water soluble polymer and an amount of water, in double-arm kneader, stir modulation cathode agent paste.This paste liquid is coated on the Copper Foil that thickness is 10 μ m, and the calendering of dry back forms anode mixture layer.At this moment, the THICKNESS CONTROL of the pole plate that will be made of Copper Foil and mixture layer is at 180 μ m.Thereafter, the cutting electrode plate makes its width in the jar shape battery case that can insert cylinder battery (production number 18650), obtains the negative pole ring like this.

(d) formation of perforated membrane

The raw material paste of perforated membrane is coated on two faces of negative pole ring, drying, forming the single face thickness that is bonded in negative terminal surface is the perforated membrane with various surface roughnesses of 5 μ m.

(e) modulation of electrolyte

In the solvent that ethylene carbonate, methyl ethyl carbonate and dimethyl carbonate (DMC) mix with volume ratio at 1: 1: 1, dissolve lithium hexafluoro phosphate (LiPF ₆), making its concentration is 1mol/L, as nonaqueous electrolytic solution, adds the vinylene carbonate of the 3 volume % that are equivalent to mixed solvent again in nonaqueous electrolytic solution.

(f) making of battery

With above-mentioned positive pole and negative pole, cut off with the length of regulation respectively, sandwich the sheet barrier film that constitutes by the thick microporous polyethylene film of 20 μ m, reel, insert in the battery case.Then, take by weighing above-mentioned electrolyte 5.5g, inject in the battery case, the peristome of shell is sealed.Like this, just made cylindrical lithium ion secondary battery G1.

Battery G2

Except that the viscosity with perforated membrane raw material paste is controlled at the 92cp, make battery G2 with method with battery G1.

Battery G3

Except that the viscosity with perforated membrane raw material paste is controlled at the 150cp, make battery G3 with method with battery G1.

Battery G4

Except that the viscosity with perforated membrane raw material paste is controlled at the 182cp, make battery G4 with method with battery G1.

Battery G5

Except that the viscosity with perforated membrane raw material paste is controlled at the 253cp, make battery G5 with method with battery G1.

Battery H1

Except that on two faces of negative pole ring, not forming the perforated membrane, make battery H1 with method with battery G1.

Battery H2

Except that the viscosity with perforated membrane raw material paste is controlled at the 17cp, make battery H2 with method with battery G1.

Battery H3

Except that the viscosity with perforated membrane raw material paste is controlled at the 443cp, make battery H3 with method with battery G1.

Battery G6

Except that use with battery G3 in same raw material paste, on two faces of negative pole, form the perforated membrane of thickness 0.3 μ m, make battery G6 with battery G3 with method.

Battery G7

Except that use with battery G3 in same raw material paste, on two faces of negative pole, form the perforated membrane of thickness 0.5 μ m, make battery G7 with battery G3 with method.

Battery G8

Except that use with battery G3 in same raw material paste, on two faces of negative pole, form the perforated membrane of thickness 1 μ m, make battery G8 with battery G3 with method.

Battery G9

Except that use with battery G3 in same raw material paste, on two faces of negative pole, form the perforated membrane of thickness 10 μ m, make battery G9 with battery G3 with method.

Battery G10

Except that use with battery G3 in same raw material paste, on two faces of negative pole, form the perforated membrane of thickness 15 μ m, make battery G10 with battery G3 with method.

Battery G11

Except that use with battery G3 in same raw material paste, on two faces of negative pole, form the perforated membrane of thickness 20 μ m, make battery G11 with battery G3 with method.

Battery G12

Except that use with battery G3 in same raw material paste, on two faces of negative pole, form the perforated membrane of thickness 30 μ m, make battery G12 with battery G3 with method.

Battery G13

Except that the thickness that makes the sheet barrier film is 6 μ m, make battery G13 with method with battery G3.

Battery G14

Except that the thickness that makes the sheet barrier film is 8 μ m, make battery G14 with method with battery G3.

Battery G15

Except that the thickness that makes the sheet barrier film is 10 μ m, make battery G15 with method with battery G3.

Battery G16

Except that the thickness that makes the sheet barrier film is 15 μ m, make battery G16 with method with battery G3.

Battery G17

Except that the thickness that makes the sheet barrier film is 25 μ m, make battery G17 with method with battery G3.

Battery G18

Except that the thickness that makes the sheet barrier film is 30 μ m, make battery G18 with method with battery G3.

Battery G19

Except that the thickness that makes the sheet barrier film is 40 μ m, make battery G19 with method with battery G3.

Battery G20

Making the shared containing ratio of filler in the total amount of filler and the 1st binding agent is 30 weight %, and modulation 20rpm viscosity is the raw material paste of 150ps and uses described raw material paste, in addition, makes battery G20 with battery G3 with method.

Battery G21

Making the shared containing ratio of filler in the total amount of filler and the 1st binding agent is 50 weight %, and modulation 20rpm viscosity is the raw material paste of 150ps and uses described raw material paste, in addition, makes battery G21 with battery G3 with method.

Battery G22

Making the shared containing ratio of filler in the total amount of filler and the 1st binding agent is 70 weight %, and modulation 20rpm viscosity is the raw material paste of 150ps and uses described raw material paste, in addition, makes battery G22 with battery G3 with method.

Battery G23

Making the shared containing ratio of filler in the total amount of filler and the 1st binding agent is 90 weight %, and modulation 20rpm viscosity is the raw material paste of 150ps and uses described raw material paste, in addition, makes battery G23 with battery G3 with method.

Battery G24

Making the shared containing ratio of filler in the total amount of filler and the 1st binding agent is 95 weight %, and modulation 20rpm viscosity is the raw material paste of 150ps and uses described raw material paste, in addition, makes battery G24 with battery G3 with method.

Battery G25

Making the shared containing ratio of filler in the total amount of filler and the 1st binding agent is 99 weight %, and modulation 20rpm viscosity is the raw material paste of 150ps and uses described raw material paste, in addition, makes battery G25 with battery G3 with method.

Battery H4

Making the shared containing ratio of filler in the total amount of filler and the 1st binding agent is 99.5 weight %, and modulation 20rpm viscosity is the raw material paste of 150ps and uses described raw material paste, in addition, makes battery H4 with battery G3 with method.

Battery G26

Use water miscible CMC to replace BM-720H as binding agent, modulation 20rpm viscosity is the perforated membrane raw material paste of 150ps and uses described perforated membrane raw material paste, in addition, makes battery G26 with battery G3 with method.Here, make water replace the decentralized medium of NMP as the raw material paste.

Battery G27

Use non-water-soluble PVDF (174 ℃ of crystalline melt points) to replace BM-720H as binding agent, modulation 20rpm viscosity is the perforated membrane raw material paste of 150ps and uses described perforated membrane raw material paste, in addition, makes battery G27 with battery G3 with method.

Battery H5

The aluminium oxide that the polyethylene beads of use median particle diameter 0.3 μ m replaces median particle diameter 0.3 μ m is as filler, and modulation 20rpm viscosity is the perforated membrane raw material paste of 150ps and uses described perforated membrane raw material paste, in addition, makes battery H5 with battery G3 with method.

Battery G28

The aluminium oxide that the titanium oxide of use median particle diameter 0.3 μ m replaces median particle diameter 0.3 μ m is as filler, and modulation 20rpm viscosity is the perforated membrane raw material paste of 150ps and uses described perforated membrane raw material paste, in addition, makes battery G28 with battery G3 with method.

Battery G29

In the making of negative pole, use the PVDF of the 8 weight % that are equivalent to active material to replace BM400B and CMC as the 2nd binding agent.Here, PVDF uses the PVDF#1320 as anodal binding agent.In addition, make battery G29 with battery G3 with method.

(evaluation)

The formation of perforated membrane is summarized in the table 11.Again, the kind of employed the 2nd binding agent is summarized in the table 12 in the thickness of sheet barrier film and the negative pole.

Table 11

Battery NO.	Perforated membrane
								Paste viscosity (ps)	Thickness (μ m)	Filler		The 1st binding agent
	Kind	Containing ratio (weight %)	Kind	The crystallization melting point (℃)	Kick off temperature (℃)
						G1	48			5	Aluminium oxide	97	BM720H	Do not have	320
G2	92	5	Aluminium oxide	97	BM720H			Do not have	320
						G3	150			5	Aluminium oxide	97	BM720H	Do not have	320
G4	182	5	Aluminium oxide	97	BM720H			Do not have	320
						G5	253			5	Aluminium oxide	97	BM720H	Do not have	320
G6	150	0.3	Aluminium oxide	97	BM720H			Do not have	320
						G7	150			0.5	Aluminium oxide	97	BM720H	Do not have	320
G8	150	1	Aluminium oxide	97	BM720H			Do not have	320
						G9	150			10	Aluminium oxide	97	BM720H	Do not have	320
G10	150	15	Aluminium oxide	97	BM720H			Do not have	320
						G11	150			20	Aluminium oxide	97	BM720H	Do not have	320
G12	150	30	Aluminium oxide	97	BM720H			Do not have	320
						G13	150			5	Aluminium oxide	97	BM720H	Do not have	320
G14	150	5	Aluminium oxide	97	BM720H			Do not have	320
						G15	150			5	Aluminium oxide	97	BM720H	Do not have	320
G16	150	5	Aluminium oxide	97	BM720H			Do not have	320
						G17	150			5	Aluminium oxide	97	BM720H	Do not have	320
G18	150	5	Aluminium oxide	97	BM720H			Do not have	320
						G19	150			5	Aluminium oxide	97	BM720H	Do not have	320
G20	150	5	Aluminium oxide	30	BM720H			Do not have	320
						G21	150			5	Aluminium oxide	50	BM720H	Do not have	320
G22	150	5	Aluminium oxide	70	BM720H			Do not have	320
						G23	150			5	Aluminium oxide	90	BM720H	Do not have	320
G24	150	5	Aluminium oxide	95	BM720H			Do not have	320
						G25	150			5	Aluminium oxide	99	BM720H	Do not have	320
G26	150	5	Aluminium oxide	97	CMC			Do not have	245
						G27	150			5	Aluminium oxide	97	PVDF	174	360
G28	150	5	Titanium oxide	97	BM720H			Do not have	320
						G29	150			5	Aluminium oxide	97	BM720H	Do not have	320
H1	-	-	-	-	-			-	-
						H2	17			5	Aluminium oxide	97	BM720H	Do not have	320
H3	443	5	Aluminium oxide	97	BM720H			Do not have	320
						H4	150			5	Aluminium oxide	99.5	BM720H	Do not have	320
H5	150	5	The PE pearl	97	BM720H			Do not have	320

Table 12

Battery NO.	Barrier film thickness (μ m)	The negative pole binding agent	Perforated membrane		The negative pole outward appearance	Surface roughness
								Adhesiveness	Flexibility (substandard products number)	No change	Negative pole	Perforated membrane
			G1	20	BM400B+CMC	OK	1						No change	2.43	1.77
G2	20	BM400B+CMC						OK	0	No change	2.43	0.83
			G3	20	BM400B+CMC	OK	0						No change	2.43	0.55
G4	20	BM400B+CMC						OK	0	No change	2.43	0.96
			G5	20	BM400B+CMC	OK	1						No change	2.43	1.84
G6	20	BM400B+CMC						OK	0	No change	2.43	2.21
			G7	20	BM400B+CMC	OK	0						No change	2.43	2.05
G8	20	BM400B+CMC						OK	0	No change	2.43	1.31
			G9	20	BM400B+CMC	OK	0						No change	2.43	0.46
G10	20	BM400B+CMC						OK	0	No change	2.43	0.40
			G11	20	BM400B+CMC	OK	0						No change	2.43	0.35
G12	20	BM400B+CMC						OK	1	No change	2.43	0.41
			G13	6	BM400B+CMC	OK	0						No change	2.43	0.55
G14	8	BM400B+CMC						OK	0	No change	2.43	0.55
			G15	10	BM400B+CMC	OK	0						No change	2.43	0.55
G16	15	BM400B+CMC						OK	0	No change	2.43	0.55
			G17	25	BM400B+CMC	OK	0						No change	2.43	0.55
G18	30	BM400B+CMC						OK	0	No change	2.43	0.55
			G19	40	BM400B+CMC	OK	0						No change	2.43	0.55
G20	20	BM400B+CMC						OK	0	No change	2.43	0.81
			G21	20	BM400B+CMC	OK	0						No change	2.43	0.62
G22	20	BM400B+CMC						OK	0	No change	2.43	0.60
			G23	20	BM400B+CMC	OK	0						No change	2.43	0.48
G24	20	BM400B+CMC						OK	0	No change	2.43	0.43
			G25	20	BM400B+CMC	OK	1						No change	2.43	0.71
G26	20	BM400B+CMC						OK	4	No change	2.43	0.57
			G27	20	BM400B+CMC	OK	3						No change	2.43	0.36
G28	20	BM400B+CMC						OK	0	No change	2.43	0.60
			G29	20	PVDF	OK	2						No change	2.28	0.52
H1	20	BM400B+CMC						-	6	No change	2.43	-
			H2	20	BM400B+CMC	OK	7						No change	2.43	2.57
H3	20	BM400B+CMC						OK	6	-	2.43	3.61
			H4	20	BM400B+CMC	NG	-						No change	2.43	0.48
H5	20	BM400B+CMC						OK	0	No change	2.43	0.61

(evaluation)

[surface roughness]

Measure the surface roughness of the negative terminal surface before the applying porous film respectively and the surface roughness of the dried perforated membrane that forms thereon with contactless surface roughness measurement device, obtain average roughness Ra.The result remembers in table 12.

Again, for above-mentioned perforated membrane of making and the lithium rechargeable battery of making, estimate adhesiveness, negative pole outward appearance, the flexibility of perforated membrane, battery design capacity, the charging and discharging characteristic of battery, the fail safe of nail thorn of perforated membrane according to main points similarly to Example 2.The result remembers in table 12～13.

Table 13

Battery NO.	Battery
									Design capacity (mAh)	Charge-discharge characteristic			The fail safe of nail thorn
	Charging (mAh)	400mAh discharge (mAh)	4000mAh discharge (mAh)	Nail speed 5mm/s		Nail speed 180mm/s
								Arrive temperature		Arrive temperature
				After 1 second (℃)	After 90 seconds (℃)	After 1 second (℃)	After 90 seconds (℃)
								G1	1940	1933	1931	1829	75	89	76	91
G2	1936	1932	1930	1832	77	93	68										88
								G3	1941	1940	1936	1847	74	94	69	97
G4	1945	1941	1940	1842	72	92	77										94
								G5	1939	1933	1931	1839	71	86	68	89
G6	2010	2011	2008	1887	68	123	68										89
								G7	2011	2010	2006	1899	73	88	71	94
G8	2012	1999	1996	1901	70	89	74										93
								G9	1875	1875	1874	1779	68	94	72	90
G10	1806	1799	1796	1708	71	95	73										87
								G11	1735	1730	1728	1642	69	94	77	91
G12	1584	1581	1574	1386	71	96	72										88
								G13	2157	2151	2146	2010	72	131	76	109
G14	2131	2124	2119	1989	73	87	71										90
								G15	2093	2090	2086	1962	71	87	69	90
G16	2016	2016	2012	1902	68	95	67										88
								G17	1874	1874	1870	1760	69	94	70	97
G18	1799	1797	1792	1679	72	88	68										88
								G19	1656	1653	1649	1488	74	89	72	84
G20	1939	1938	1936	1491	73	91	71										85
								G21	2014	1988	1961	1737	68	95	75	96
G22	2015	1999	1989	1811	68	97	77										94
								G23	2015	2019	2015	1893	73	95	66	97
G24	2015	2015	2009	1883	76	93	79										97
								G25	2017	2015	2010	1886	68	85	68	90
G26	1941	1939	1938	1809	87	122	85										99
								G27	1943	1940	1939	1820	75	130	74	97
G28	2016	2012	2005	1880	71	95	73										89
								G29	2014	1961	1958	1788	72	91	77	96
H1	2014	2014	2003	1888	145	-	145										-
								H2	1944	1939	1936	1818	77	147	74	93
H3	1938	1737	1931	1819	73	143	71										93
								H4	-	-	-	-	-	-	-	-
H5	1944	1943	1939	1822	149	-	139										-

(result's investigation)

How the battery H1 that does not have perforated membrane has nothing to do with nail thorn speed, and the heating after 1 second is remarkable.And on negative pole, being formed with the battery G3 of perforated membrane, the heating behind its nail thorn is significantly suppressed.With the battery overhaul after all nail thorn tests, the sheet barrier film melts on a large scale in all batteries.But among the battery G3, perforated membrane holds its shape.

About the thickness of perforated membrane, the battery G12 that perforated membrane thickness is excessive shortens owing to constitute the length of pole plate group's pole plate, causes its design capacity to reduce, and the capacity under the high rate discharge reduces.

The battery G19 that barrier film thickness is excessive shortens owing to constitute pole plate group's pole plate length, causes its design capacity significantly to reduce, and the capacity under the high rate discharge reduces.

Then, (binding agent is many) battery G20 that filler shared containing ratio is few in the total amount of filler and the 1st binding agent, the reduction of capacity under the visible high rate discharge.This may be because because the 1st binding agent surplus can not fully guarantee the gap between the filler grain, cause the cause of the ionic conductivity reduction of perforated membrane.On the contrary, perforated membrane because bond effect is insufficient, usually takes place and comes off and lack in the battery H14 that binding agent is very few.

Use CMC as the battery G26 of the 1st binding agent in the perforated membrane and use PVDF as the 1st binding agent in the perforated membrane battery G27, when lowering nail thorn speed, can not suppress heating.After these battery overhauls, can confirm to be not only barrier film, distortion has also taken place in perforated membrane.

Binding agent has the battery G3 of caoutchouc elasticity, and the shape that fully holds its shape of the perforated membrane behind the coiling does not have unfavorable condition, and the perforated membrane flexible appraisal of battery G26 and G27 shows bad result.And battery G26 can see because the outward appearance that the distortion of negative pole causes is not good after perforated membrane forms.

Use titanium oxide to replace the battery G28 of aluminium oxide, can confirm the various functions that the titanium oxide performance is same with aluminium oxide substantially as filler.On the other hand, use the battery H5 of polyethylene beads (PE pearl), in the fail safe of nail thorn, with the battery H1 peer-level that does not have perforated membrane.

Then, use the battery G29 of PVDF as the 2nd binding agent, the content of binding agent is had to much in its negative pole, causes its negative electrode lithium ion acceptance reduction, charging capacity to descend gradually.Again, because the character of PVDF, the negative plate hardening can not make full use of the flexibility of perforated membrane.

Next, the surface roughness of perforated membrane is discussed.

Owing to the employed whole negative poles of present embodiment contain a large amount of VGCF for improving conductivity, so the surface roughness of negative pole becomes greatly.Mixture takes place and comes off in friction when such negative pole constitutes owing to reeling easily.But, the viscosity of perforated membrane raw material paste is controlled at the battery of proper range, so level and smooth perforated membrane will be configured on the negative pole.Therefore, the rate of finished products that causes lowly is suppressed because mixture comes off.Battery G1～G28, the surface roughness Be Controlled of its perforated membrane must be less than the surface roughness of pole plate.

On the other hand, coat the too small battery H2 of perforated membrane raw material paste viscosity on the negative pole, can not avoid mixture to come off.This is because because the raw material paste is easy to flow, perforated membrane can not relax the concavo-convex of negative terminal surface.Again, the battery H3 that raw material paste viscosity is excessive, the surface roughness of perforated membrane increases.This is because because the raw material paste is difficult to flow, be trapped in negative terminal surface concavo-convex.Therefore can not avoid mixture to come off.

Even the battery H3 that mixture comes off is not taking place, in the test of nail thorn, also seen overheated promotion.This is because along with the increase of porous film surface roughness, uneven coating takes place.Inhomogeneous coating brings partially porous film to come off, and has been weakened so perforated membrane improves the function of fail safe.

Compare G6 and G7, the preferred average roughness Ra of surface roughness that we can say perforated membrane is less than 2.0 μ m.

Here, although the surface roughness of perforated membrane is changed by the viscosity of raw material paste,, because the composition change of perforated membrane etc., the suitableeest range of viscosities can be easy to change.Therefore, range of viscosities is not limited to present embodiment.

Industrial applicability

Lithium rechargeable battery of the present invention comprises having the Receptive negative pole of high-lithium ion, has very high security, and, can realize the high rate that manufactures a finished product. Therefore, the present invention requires the field of tight security and high-rate characteristics very useful at the same time, particularly as the power supply of portable electric appts etc. of great use.

Claims (16)

1. a lithium rechargeable battery is characterized in that, described lithium rechargeable battery comprise can absorb the positive pole that discharges lithium ion,

Can absorb the negative pole that discharges lithium ion,

Be present in perforated membrane between above-mentioned positive pole and the negative pole,

Nonaqueous electrolytic solution,

Above-mentioned perforated membrane sticks to the surface of negative pole at least,

Above-mentioned perforated membrane is made of inorganic filler and the 1st binding agent, and in the above-mentioned perforated membrane, with respect to filler 100 weight portions, the 1st binding agent is 1.5～8 weight portions,

Above-mentioned the 1st binding agent is made of the 1st rubber that contains acrylonitrile unit, and above-mentioned the 1st rubber is water-insoluble and has decomposition temperature more than 250 ℃,

Above-mentioned negative pole constitutes by absorbing the negative electrode active material and the 2nd binding agent that discharge lithium ion,

Above-mentioned the 2nd binding agent contains the 2nd rubber particles and water soluble polymer.

2. lithium rechargeable battery as claimed in claim 1 is characterized in that, described the 1st rubber has the crystalline melt point more than 250 ℃.

3. lithium rechargeable battery as claimed in claim 1 is characterized in that, described the 1st rubber contains the polyacrylonitrile group.

4. lithium rechargeable battery as claimed in claim 1 is characterized in that, described the 1st rubber is made of hud typed particle and has an adhesiveness skin section.

5. lithium rechargeable battery as claimed in claim 1 is characterized in that described water soluble polymer contains the methylcellulose unit.

6. lithium rechargeable battery as claimed in claim 1 is characterized in that, described the 2nd rubber particles contains styrene units and butadiene unit.

7. lithium rechargeable battery as claimed in claim 1 is characterized in that, with respect to described negative electrode active material 100 weight portions, the 2nd adhesive is for being 1.5～3 weight portions in the described negative pole.

8. lithium rechargeable battery as claimed in claim 1 is characterized in that described inorganic filler is made of inorganic oxide.

9. lithium rechargeable battery as claimed in claim 8 is characterized in that, the BET specific area that the surface of described inorganic oxide shows alkalescence and described inorganic oxide is 0.9m ²More than/the g.

10. lithium rechargeable battery as claimed in claim 1 is characterized in that, described inorganic oxide contains and is selected from least a in aluminium oxide and the titanium oxide.

11. lithium rechargeable battery as claimed in claim 1 is characterized in that, the surface roughness of described perforated membrane is less than the surface roughness of the electrode surface that described perforated membrane adhered to.

12. lithium rechargeable battery as claimed in claim 1, it is characterized in that, described inorganic filler is made of the mixture of macroparticle group and granule subgroup, and the average grain diameter B of above-mentioned macroparticle group's average grain diameter A and above-mentioned granule subgroup satisfies formula (1): 0.05≤B/A≤0.25.

13. lithium rechargeable battery as claimed in claim 1 is characterized in that, sandwiches perforated membrane between described positive pole and described negative pole, is wound into vortex shape.

14. lithium rechargeable battery as claimed in claim 1 is characterized in that, the thickness of described perforated membrane be 0.5 μ m or more than, 20 μ m or following.

15. lithium rechargeable battery as claimed in claim 1 is characterized in that, also has barrier film between described positive pole and the described negative pole.

16. lithium rechargeable battery as claimed in claim 15 is characterized in that, the thickness of described barrier film be 8 μ m or more than, 30 μ m or following.

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