CN1851280A - Weldable sintered metal powder bearing, and its production process - Google Patents

Weldable sintered metal powder bearing, and its production process Download PDF

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Publication number
CN1851280A
CN1851280A CN 200610051686 CN200610051686A CN1851280A CN 1851280 A CN1851280 A CN 1851280A CN 200610051686 CN200610051686 CN 200610051686 CN 200610051686 A CN200610051686 A CN 200610051686A CN 1851280 A CN1851280 A CN 1851280A
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metal powder
sintered metal
powder bearing
oil
weldable
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CN 200610051686
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CN100467170C (en
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揭朝奎
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Abstract

The invention discloses weldability powder metallurgy bearing and its manufacturing technique. The powder material compositions includes 100 part iron powder, 0.5-1.2 part graphite powder, 0.4-0.5 part supramoly, and 0.5-3 part copper powder. It also includes 0.8 part organic oil and under 0.8 part zinc stearate. The carbon content in the finished bearing is 0.4 percent. Its manufacturing technique is as follows: mixing uniformly powder material; pressing; sintering; the sintering temperature is from 1050 centigrade degree to 1200 centigrade degree; repeating pressing or fine finishing; doing steam treatment or quenching; and doing hot immersion oil. Its advantages are no distortion and little abrasion. And it can be directly used to weld.

Description

Weldable sintered metal powder bearing and production technology
Technical field
The present invention relates to a kind of bearing of new material, particularly a kind of weldable sintered metal powder bearing and production technology.
Background technique
The sintered metal powder bearing of Chu Xianing all passes through batch mixing-stirring-moulding-sintering-integer-double sintering-machining-heat treatment-operations such as vibration grinding-vacuum oil immersion in the market, and it is a kind of oil-impregnated bearing, realizes having oil lubrication.The critical defect of this oil-impregnated bearing in welding process is exactly that oil is easy to burning, increased the difficulty of welding.In addition, because in welding process, the high-temp combustion of electric arc reduces the oil content of bearing, has not realized oil lubrication, a kind of oil-free lubrication state occurs, does not reach the true lubrication effect, has increased frictional force, has shortened working life.Moreover; because country more and more payes attention to environmental protection; in mechanical industry; a lot of mechanical bodies change sheet metal part into by cast member; develop towards light, attractive in appearance, fairshaped direction; particularly to some low speed, rotation, the less demanding parts of slip load; it is to be directly installed on to realize on the sheet metal part and can weld that Bearing Installation requires; incorporate the lubricated characteristics of Nonlubricated bearing simultaneously; realize oil-free lubrication; but present sintered metal powder bearing can't satisfy this requirement, causes the prior art products bad adaptability.
Summary of the invention
The objective of the invention is to provide a kind of a kind of weldable sintered metal powder bearing and production technology that realizes weldability and oil-free lubrication or few oil lubrication for the deficiency that solves above-mentioned technology.
In order to achieve the above object, a kind of weldable sintered metal powder bearing that the present invention is designed, its dusty material is formed and is comprised 100 parts of iron powders, and it also comprises 0.5 to 1.2 part of plumbago, 0.4 to 0.5 part of molybdenum disulfide, 0.5 to 3 part of copper powder.In forming, dusty material also includes 0.08 part in machine oil.In order to improve self-lubricating property and to guarantee that bearing is indeformable under High Temperature High Pressure, in forming, dusty material also includes the zine stearate below 0.8 part.For the wear resistance that guarantees bearing and improve its weldability, the carbon content in the bearing completed products is percent nought point four.
The production technology of this weldable sintered metal powder bearing is that the dusty material that will determine prescription evenly mixes, suppression process adopts the one or many filling molding, pressing pressure is at 6 tons/square centimeter to 8 tons/square centimeter, sintering then, 1050 ℃ to 1200 ℃ of sintering temperatures, cool stage by stage, the temperature difference is no more than 200 ℃, multiple again the pressure or fine finishing, multiple pressure pressure can carry out steam treatment or quenching again at 1.2 tons/square centimeter to 2 tons/square centimeter, and the steam treatment temperature can be at 560 ℃ to 700 ℃, last hot dipping oil, temperature is at 20 ℃ to 160 ℃.
The resulting a kind of weldable sintered metal powder bearing of the present invention, by in mixture, adding trace elements such as the used graphite of Nonlubricated bearing, zine stearate, molybdenum disulfide, guarantee that bearing is indeformable under high temperature, high pressure, less wear realizes not having oil or few oil lubrication.Make the carbon content in the powder metallurgy composition, be increased to percent 0.4 by original 0.25 percent, thereby in welding process, be fully burned, can realize oil-free self lubrication or few oil lubrication in the working procedure; Can directly weld, change the present situation of sintered metal powder bearing weldability difference; And this weldable sintered metal powder bearing, intensity height, wear resistance are good, hardness can reach 176 and cause the 332HB stiffness units, the conventional products surface hardness can only cause the 96HB stiffness units 75, need not to add under the condition of lubricant oil, friction factor is less than 0.12, and the compression set amount is less than 0.03 millimeter, and it has very real positive effect to the development of sintered metal powder bearing.
Embodiment
The invention will be further described in conjunction with the accompanying drawings below by embodiment.
Embodiment 1:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 100 parts of fineness 100 purpose iron powders, 1 part of fineness 200 purpose plumbago, 0.5 part of molybdenum disulfide, 3 parts of copper powders.
Embodiment 2:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 100 parts of fineness 100 purpose iron powders, 0.5 part of fineness 100 purpose plumbago, 0.4 part of molybdenum disulfide, 0.08 part in machine oil, 1 part of copper powder.
Embodiment 3:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 100 parts of fineness 100 purpose Anshan water-atomized iron powders, 1 part of fineness 200 purpose plumbago, 0.5 part of molybdenum disulfide, 0.08 part in machine oil, 3 parts of copper powders, 0.8 part of zine stearate; Material is joined special-shaped drum, and rotating speed is adjusted at 40 rev/mins of kinds, rotates 2 hours, mix,, enter net crawler stove sintering 6 tons of/square centimeter compression mouldings, sintering temperature is controlled at 1050 ℃, and the steam treatment temperature can be at 560 ℃-600 ℃, last hot dipping oil, temperature is at 160 ℃, the bearing that obtains thus, surface hardness can reach 80 to 120HB, and crushing strength is greater than 400 MPas, contain oil density at 6.8 to 7.2 gram/cubic centimetres, oil content is greater than 12%.
Embodiment 4:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 100 parts of fineness 100 purpose Anshan water-atomized iron powders, 1 part of fineness 100 purpose plumbago, 0.4 part of molybdenum disulfide, 0.08 part in machine oil, 1 part of copper powder, 0.6 part of zine stearate; Material is joined special-shaped drum, rotating speed is adjusted at 40 rev/mins of kinds, rotates 2 hours, mixes, 8 tons of/square centimeter compression mouldings, enter the push rod sintering furnace, sintering temperature is controlled at 1150 ℃, is incubated 2 hours, insulation atmosphere is producer gas, come out of the stove water jacket cooling of product, finishing is handled then, and the steam treatment temperature can be at 560 ℃-600 ℃, last hot dipping oil, temperature is at 80 ℃, the bearing that obtains thus, and Kohlenstoffgehalt is 4%, surface hardness can reach 120 to 160HB, crushing strength contains oil density at 7.0 to 7.4 gram/cubic centimetres greater than 500 MPas, and oil content is at 8%-12%.
Embodiment 5:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 100 parts of fineness 120 purpose Anshan water-atomized iron powders, 1.2 parts of fineness 200 purpose plumbagos, 0.4 part of molybdenum disulfide, 0.08 part in machine oil, 0.4 part of zine stearate, 1 part of copper powder.Material is joined special-shaped drum, rotating speed is adjusted at 60 rev/mins of kinds, rotated 3 hours, and mixed, 8 tons of/square centimeter compression mouldings, enter the push rod sintering furnace, sintering temperature is controlled at 1150 ℃, is incubated 2 hours, and insulation atmosphere is producer gas, come out of the stove water jacket cooling of product, finishing is handled then, and the steam treatment temperature can be at 600 ℃-700 ℃, last hot dipping oil, temperature is at 20 ℃, the bearing that obtains thus, surface hardness can reach greater than 160HB, and crushing strength is greater than 600 MPas, contain oil density at 7.2 to 7.4 gram/cubic centimetres, oil content is at 4%-6%.
Embodiment 6:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 98.5 parts of fineness 100 purpose Anshan water-atomized iron powders, 0.5 part of fineness 100 purpose plumbago, 0.4 part of molybdenum disulfide, 0.08 part in machine oil, 0.5 part of copper powder; Material is joined special-shaped drum, and rotating speed is adjusted at 60 rev/mins of kinds, rotates 3 hours, mix,, enter the push rod sintering furnace 8 tons of/square centimeter compression mouldings, the steam treatment temperature can be at 560 ℃-600 ℃, last hot dipping oil, temperature is at 100 ℃ of bearings that obtain thus, and Kohlenstoffgehalt is 4%, surface hardness can reach 60 to 80HB, crushing strength contains oil density at 6.5 to 7.2 gram/cubic centimetres greater than 400 MPas, and oil content is at 8%-12%.

Claims (6)

1, a kind of weldable sintered metal powder bearing, its dusty material is formed and is comprised 100 parts of iron powders, and feature is: it also comprises 0.5 to 1.2 part of plumbago, 0.4 to 0.5 part of molybdenum disulfide, 0.5 to 3 part of copper powder.
2, weldable sintered metal powder bearing according to claim 1 is characterized in that also including 0.08 part in machine oil in dusty material is formed.
3, weldable sintered metal powder bearing according to claim 1 and 2 is characterized in that also including the zine stearate below 0.8 part in dusty material is formed.
4, weldable sintered metal powder bearing according to claim 1 and 2 is characterized in that the carbon content in the finished product is percent nought point four.
5, weldable sintered metal powder bearing according to claim 3 is characterized in that the carbon content in the finished product is percent nought point four.
6, a kind of production technology of weldable sintered metal powder bearing, it is characterized in that to determine that the dusty material of filling a prescription evenly mixes, suppression process adopts the one or many filling molding, pressing pressure is at 6 tons/square centimeter to 8 tons/square centimeter, sintering then, 1050 ℃ to 1200 ℃ of sintering temperatures, cool stage by stage, the temperature difference is no more than 200 ℃, multiple again the pressure or fine finishing, and multiple pressure pressure can be at 1.2 tons/square centimeter to 2 tons/square centimeter, can carry out steam treatment or quenching again, the steam treatment temperature can be at 560 ℃ to 700 ℃, last hot dipping oil, and temperature is at 20 ℃ to 160 ℃.
CNB2006100516862A 2006-05-28 2006-05-28 Weldable sintered metal powder bearing, and its production process Expired - Fee Related CN100467170C (en)

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CN102380615A (en) * 2011-10-16 2012-03-21 枣庄市润源粉末冶金有限公司 Powder metallurgy start chainwheel and gear
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CN102506072A (en) * 2011-10-13 2012-06-20 枣庄市润源粉末冶金有限公司 Powder metallurgy oil-impregnated bearing
CN102996638A (en) * 2012-11-22 2013-03-27 宁波市群星粉末冶金有限公司 Ceramimetallurgical oil-free lubrication bearing
CN102994879A (en) * 2012-11-22 2013-03-27 宁波市群星粉末冶金有限公司 Ceramimetallurgical oil-free lubrication bearing and manufacturing method thereof
CN103008643A (en) * 2012-11-22 2013-04-03 宁波市群星粉末冶金有限公司 Method for manufacturing oil-free lubrication bearing for powder metallurgy
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CN107855517A (en) * 2017-11-09 2018-03-30 自贡市川力科技股份有限公司 A kind of oiliness bearing powdered metallurgical material and preparation method thereof
CN108385029A (en) * 2018-01-17 2018-08-10 瑞安市迦勒汽车部件有限公司 A kind of auto pump synchronous pulley production technology of integrated molding
CN109666857A (en) * 2018-12-28 2019-04-23 江西洪达自润滑轴承有限公司 A kind of plane sliding bearing and preparation method thereof with extremely low coefficient of friction
CN110394444A (en) * 2019-07-10 2019-11-01 济南钢城科力新材料股份有限公司 A kind of PM self lubricated bearings and preparation method thereof

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CN101249564B (en) * 2008-03-26 2010-12-22 浙江中平粉末冶金有限公司 Powder metallurgy technique
CN101269416B (en) * 2008-05-09 2010-06-02 徐信国 Powder metallurgy member for piston supporting base of power cylinder and method for manufacturing same
CN101983832A (en) * 2010-11-09 2011-03-09 宁波宁江粉末冶金有限公司 Manufacturing process of hair clipper blade
CN102506072A (en) * 2011-10-13 2012-06-20 枣庄市润源粉末冶金有限公司 Powder metallurgy oil-impregnated bearing
CN102380615A (en) * 2011-10-16 2012-03-21 枣庄市润源粉末冶金有限公司 Powder metallurgy start chainwheel and gear
CN102407333A (en) * 2011-11-08 2012-04-11 益阳市俊淞汽车配件制造有限公司 Powder metallurgy stator of car steering pump and production method thereof
CN103008643A (en) * 2012-11-22 2013-04-03 宁波市群星粉末冶金有限公司 Method for manufacturing oil-free lubrication bearing for powder metallurgy
CN102994879A (en) * 2012-11-22 2013-03-27 宁波市群星粉末冶金有限公司 Ceramimetallurgical oil-free lubrication bearing and manufacturing method thereof
CN102996638A (en) * 2012-11-22 2013-03-27 宁波市群星粉末冶金有限公司 Ceramimetallurgical oil-free lubrication bearing
CN103357865A (en) * 2013-06-21 2013-10-23 马鞍山市恒毅机械制造有限公司 Enhanced titanium-doped powder metallurgy material and preparation method thereof
CN103357865B (en) * 2013-06-21 2016-12-28 安徽吉思特智能装备有限公司 A kind of enhancing mixes titanium powder metallurgical material and preparation method thereof
CN105149569A (en) * 2015-08-31 2015-12-16 苏州莱特复合材料有限公司 Powder metallurgy damper piston rod and preparation method thereof
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CN110394444A (en) * 2019-07-10 2019-11-01 济南钢城科力新材料股份有限公司 A kind of PM self lubricated bearings and preparation method thereof

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Application publication date: 20061025

Assignee: Jiangxi Hongda Self-lubricating Bearing Co., Ltd.

Assignor: Jie Chaokui

Contract record no.: 2014360000084

Denomination of invention: Weldable sintered metal powder bearing, and its production process

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