Summary of the invention
The objective of the invention is to provide a kind of a kind of weldable sintered metal powder bearing and production technology that realizes weldability and oil-free lubrication or few oil lubrication for the deficiency that solves above-mentioned technology.
In order to achieve the above object, a kind of weldable sintered metal powder bearing that the present invention is designed, its dusty material is formed and is comprised 100 parts of iron powders, and it also comprises 0.5 to 1.2 part of plumbago, 0.4 to 0.5 part of molybdenum disulfide, 0.5 to 3 part of copper powder.In forming, dusty material also includes 0.08 part in machine oil.In order to improve self-lubricating property and to guarantee that bearing is indeformable under High Temperature High Pressure, in forming, dusty material also includes the zine stearate below 0.8 part.For the wear resistance that guarantees bearing and improve its weldability, the carbon content in the bearing completed products is percent nought point four.
The production technology of this weldable sintered metal powder bearing is that the dusty material that will determine prescription evenly mixes, suppression process adopts the one or many filling molding, pressing pressure is at 6 tons/square centimeter to 8 tons/square centimeter, sintering then, 1050 ℃ to 1200 ℃ of sintering temperatures, cool stage by stage, the temperature difference is no more than 200 ℃, multiple again the pressure or fine finishing, multiple pressure pressure can carry out steam treatment or quenching again at 1.2 tons/square centimeter to 2 tons/square centimeter, and the steam treatment temperature can be at 560 ℃ to 700 ℃, last hot dipping oil, temperature is at 20 ℃ to 160 ℃.
The resulting a kind of weldable sintered metal powder bearing of the present invention, by in mixture, adding trace elements such as the used graphite of Nonlubricated bearing, zine stearate, molybdenum disulfide, guarantee that bearing is indeformable under high temperature, high pressure, less wear realizes not having oil or few oil lubrication.Make the carbon content in the powder metallurgy composition, be increased to percent 0.4 by original 0.25 percent, thereby in welding process, be fully burned, can realize oil-free self lubrication or few oil lubrication in the working procedure; Can directly weld, change the present situation of sintered metal powder bearing weldability difference; And this weldable sintered metal powder bearing, intensity height, wear resistance are good, hardness can reach 176 and cause the 332HB stiffness units, the conventional products surface hardness can only cause the 96HB stiffness units 75, need not to add under the condition of lubricant oil, friction factor is less than 0.12, and the compression set amount is less than 0.03 millimeter, and it has very real positive effect to the development of sintered metal powder bearing.
Embodiment
The invention will be further described in conjunction with the accompanying drawings below by embodiment.
Embodiment 1:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 100 parts of fineness 100 purpose iron powders, 1 part of fineness 200 purpose plumbago, 0.5 part of molybdenum disulfide, 3 parts of copper powders.
Embodiment 2:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 100 parts of fineness 100 purpose iron powders, 0.5 part of fineness 100 purpose plumbago, 0.4 part of molybdenum disulfide, 0.08 part in machine oil, 1 part of copper powder.
Embodiment 3:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 100 parts of fineness 100 purpose Anshan water-atomized iron powders, 1 part of fineness 200 purpose plumbago, 0.5 part of molybdenum disulfide, 0.08 part in machine oil, 3 parts of copper powders, 0.8 part of zine stearate; Material is joined special-shaped drum, and rotating speed is adjusted at 40 rev/mins of kinds, rotates 2 hours, mix,, enter net crawler stove sintering 6 tons of/square centimeter compression mouldings, sintering temperature is controlled at 1050 ℃, and the steam treatment temperature can be at 560 ℃-600 ℃, last hot dipping oil, temperature is at 160 ℃, the bearing that obtains thus, surface hardness can reach 80 to 120HB, and crushing strength is greater than 400 MPas, contain oil density at 6.8 to 7.2 gram/cubic centimetres, oil content is greater than 12%.
Embodiment 4:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 100 parts of fineness 100 purpose Anshan water-atomized iron powders, 1 part of fineness 100 purpose plumbago, 0.4 part of molybdenum disulfide, 0.08 part in machine oil, 1 part of copper powder, 0.6 part of zine stearate; Material is joined special-shaped drum, rotating speed is adjusted at 40 rev/mins of kinds, rotates 2 hours, mixes, 8 tons of/square centimeter compression mouldings, enter the push rod sintering furnace, sintering temperature is controlled at 1150 ℃, is incubated 2 hours, insulation atmosphere is producer gas, come out of the stove water jacket cooling of product, finishing is handled then, and the steam treatment temperature can be at 560 ℃-600 ℃, last hot dipping oil, temperature is at 80 ℃, the bearing that obtains thus, and Kohlenstoffgehalt is 4%, surface hardness can reach 120 to 160HB, crushing strength contains oil density at 7.0 to 7.4 gram/cubic centimetres greater than 500 MPas, and oil content is at 8%-12%.
Embodiment 5:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 100 parts of fineness 120 purpose Anshan water-atomized iron powders, 1.2 parts of fineness 200 purpose plumbagos, 0.4 part of molybdenum disulfide, 0.08 part in machine oil, 0.4 part of zine stearate, 1 part of copper powder.Material is joined special-shaped drum, rotating speed is adjusted at 60 rev/mins of kinds, rotated 3 hours, and mixed, 8 tons of/square centimeter compression mouldings, enter the push rod sintering furnace, sintering temperature is controlled at 1150 ℃, is incubated 2 hours, and insulation atmosphere is producer gas, come out of the stove water jacket cooling of product, finishing is handled then, and the steam treatment temperature can be at 600 ℃-700 ℃, last hot dipping oil, temperature is at 20 ℃, the bearing that obtains thus, surface hardness can reach greater than 160HB, and crushing strength is greater than 600 MPas, contain oil density at 7.2 to 7.4 gram/cubic centimetres, oil content is at 4%-6%.
Embodiment 6:
A kind of weldable sintered metal powder bearing that present embodiment is described, material prescription are to adopt 98.5 parts of fineness 100 purpose Anshan water-atomized iron powders, 0.5 part of fineness 100 purpose plumbago, 0.4 part of molybdenum disulfide, 0.08 part in machine oil, 0.5 part of copper powder; Material is joined special-shaped drum, and rotating speed is adjusted at 60 rev/mins of kinds, rotates 3 hours, mix,, enter the push rod sintering furnace 8 tons of/square centimeter compression mouldings, the steam treatment temperature can be at 560 ℃-600 ℃, last hot dipping oil, temperature is at 100 ℃ of bearings that obtain thus, and Kohlenstoffgehalt is 4%, surface hardness can reach 60 to 80HB, crushing strength contains oil density at 6.5 to 7.2 gram/cubic centimetres greater than 400 MPas, and oil content is at 8%-12%.