Summary of the invention
The objective of the invention is to overcome weak point of the prior art and provide a kind of and can shorten the production cycle, the cloth brick folding mechanism of the automatic brick-equipment of enhancing productivity.
The objective of the invention is to realize by following approach.
The cloth brick folding mechanism of automatic brick-equipment comprises cloth truck and brick folding mechanism, and the cloth truck has the material frame, and brick folding mechanism has clamping plate, and its structural feature is: also comprise hoisting mechanism, the cloth truck is connected by hoisting mechanism with brick folding mechanism.
Like this, brick folding mechanism is connected by hoisting mechanism with the cloth truck, the cloth truck moves and drives brick folding mechanism simultaneously and move, and, brick folding mechanism can also make upwards mentioning of brick folding mechanism by hoisting mechanism, thereby realizing that brick folding mechanism moves up picks up fragment of brick, prevents fragment of brick that brick folding mechanism picks up when moving and the stock mould damage fragment of brick that bumps.Therefore, in the time of in the brick material in the hopper of brickmaking machine is poured the material frame into, molding press moulded section, and ejecting mechanism ejects fragment of brick, and the brick folding mechanism that is positioned at the stock mould top clamps fragment of brick, and hoisting mechanism promotes brick folding mechanism then, then, the cloth truck moves, and drives the material frame and moves with brick folding mechanism, like this, the material frame pushes the brick material in the stock mould, and brick folding mechanism moves to the top of conveyer belt, at this moment, hoisting mechanism drives brick folding mechanism and gets back to original position, the fragment of brick that presss from both sides out is placed on the conveyer belt again; Then, cloth truck return drives material frame and brick folding mechanism and gets back to original position, carries out the cloth and the brick folding process of next round again.Carry out the cloth brick folding by this cloth brick folding mechanism, cloth and brick folding are carried out synchronously, make the cloth of brickmaking and brick folding process compact more, thereby shorten the production cycle, enhance productivity.
Hoisting mechanism of the present invention can have multiple, below is wherein two kinds:
First kind:
Hoisting mechanism comprises the transmission mechanism and first actuating unit, transmission mechanism one end is connected with brick folding mechanism, the other end is connected with first actuating unit, first actuating unit is installed on the cloth truck, brick folding mechanism and cloth truck are hinged, and this pin joint to the junction of brick folding mechanism and transmission mechanism has spacing in vertical direction.
Like this, brick folding mechanism is connected with the cloth truck, and the cloth truck moves and drives brick folding mechanism simultaneously and move, and brick folding mechanism is connected with transmission mechanism, by this transmission mechanism, can drive brick folding mechanism and rotate, thereby realize that the lifting of brick folding mechanism picks up fragment of brick around pin joint with the cloth truck.
Concrete structure for transmission mechanism also can have multiple choices, below is wherein two kinds.
First kind is:
Transmission mechanism is a kind of linkage, and this linkage comprises lever and connecting rod, and lever is hinged on the cloth truck, and one end and first actuating unit are hinged, the other end and rod hinge connection, and the other end of connecting rod and brick folding mechanism are hinged.
Like this, first actuating unit is connected with lever, drives lever and rotates around the pin joint with the cloth truck, the other end of lever and rod hinge connection, thereby drivening rod moves, and therefore connecting rod drives brick folding mechanism and rotate, and brick folding mechanism is rotated around the pin joint that brick folding mechanism is connected with the cloth truck.Therefore, the whole rotation of brick folding mechanism, thus the fragment of brick of clamping in the brick folding mechanism is upwards mentioned, thus the fragment of brick of moulding and the stock mould damage fragment of brick that bumps prevented.And linkage is simple in structure, and control is convenient in transmission.Because the distance of brick folding mechanism on width is bigger, therefore, have two connecting rods, one end of two connecting rods is connected to the both sides of brick folding mechanism, the other end is connected with lever by a major axis, this major axis is a major axis that extends to both sides in the hinged place of lever and connecting rod, and this major axis and lever are for fixedlying connected, two connecting rods are then hinged with the two ends of major axis respectively, by an actuating unit connecting rod of both sides is moved simultaneously, like this, brick folding mechanism rotates more steady, and can keep balance.
The concrete structure of second kind of transmission mechanism can be:
Transmission mechanism is a kind of pinion and rack, and this pinion and rack comprises rack and pinion, the wheel and rack engagement, and tooth bar is connected with brick folding mechanism, and gear is connected with actuating unit.
Like this, the first actuating unit driven gear rotates, and by the engagement of wheel and rack, tooth bar is moved, thereby brick folding mechanism is rotated around the pin joint with the cloth truck.
Certainly, this transmission mechanism can also be constructed for other.
Transmission mechanism drives by first actuating unit, and this first actuating unit can be:
First actuating unit or be cylinder perhaps is a hydraulic cylinder, perhaps is motor.
Like this, can drive by different power for different transmission mechanisms.When transmission mechanism was linkage, first actuating unit was a cylinder.When transmission mechanism was rack-and-pinion, first actuating unit was a motor.
The concrete structure of hoisting mechanism of the present invention can also be:
Hoisting mechanism is a kind of guide rail mechanism, this guide rail mechanism has track base and guide rail, one of them of track base and guide rail is fixed in the brick folding mechanism, and another then is fixed on the cloth truck, and is fixed on brick folding mechanism on track base and the guide rail and the direction that relatively moves of cloth truck is a vertical direction.
Like this, track base can be fixed on the cloth truck, guide rail is fixed in the brick folding mechanism, and after brick folding mechanism picked up fragment of brick, guide rail moved on track base and drives the lifting of brick folding mechanism, thereby realize the lifting of brick folding mechanism, equally, when brick folding mechanism moved to the conveyer belt top, guide rail moved down on track base, make brick folding mechanism retract original position, fragment of brick is placed on the conveyer belt.
The structure of brick folding of the present invention mechanism can be specially.
Brick folding mechanism is an a kind of diaphragm cylinder brick folding mechanism, and this brick folding mechanism also comprises diaphragm cylinder, the clamping plate secured in parallel, and diaphragm cylinder is symmetrically distributed on the clamping plate.
Like this, during the brick folding piece, fragment of brick between two fixed flat planars, diaphragm cylinder inflation, diaphragm cylinder expands, thereby clamps fragment of brick, and the film of diaphragm cylinder is according to the fragment of brick surface configuration and corresponding deformation, the clamping fragment of brick is more firm.And by the diaphragm cylinder brick folding, clamping plate are fixed, and only need inflate venting to diaphragm cylinder and get final product, eject the back at fragment of brick in the stock mould and just can clamp fragment of brick fast, therefore, further the time of shortening production, enhance productivity.
Structure for diaphragm cylinder can further be specially.
Diaphragm cylinder has diaphragm, diaphragm clamping plate, diaphragm is the cavity body with opening, the diaphragm clamping plate are positioned at the cavity of diaphragm, and be connected with clamping plate by securing member, simultaneously diaphragm is fixed on the clamping plate, form air chamber A between diaphragm and the diaphragm clamping plate, have passage on the diaphragm clamping plate, passage and air chamber A connect.
Like this, after the air chamber A inflation, the diaphragm of the diaphragm cylinder on two clamping plate that are symmetrically distributed is heaved simultaneously, and fragment of brick is clamped.
The shape of the diaphragm of diaphragm cylinder or be circular be a rectangle perhaps, and mostly is rectangle according to the shape of fragment of brick, and to make clamping face be the plane, therefore, has the contact-making surface of maximum in order to make diaphragm and fragment of brick, and the structure of this diaphragm can be:
Diaphragm is a kind of rectangular enclosure body, and opening is positioned at a rectangle sidewall wherein, and another sidewall relative with this opening is clamping face, and this clamping surface has the groove that a ring encloses.
Like this, groove on clamping face makes clamping face and side form thin fillet, when inflating in the air chamber A, diaphragm deforms, and because the fillet of clamping face and side is thinner, therefore, fillet at first deforms, and makes that clamping face is parallel to eject, and clamping face still is the plane, thereby guarantee that clamping face and fragment of brick have maximum contact area, it is more firm to clamp fragment of brick.
Have the rectangle pothole that matches with diaphragm cylinder on the clamping plate, diaphragm cylinder is nested in this pothole.
Like this, diaphragm cylinder is nested in the clamping plate, not only can reduces the volume of brick folding mechanism, and the rectangle pothole is the sidewall of diaphragm fixedly, stop the distortion of diaphragm sidewall, make air pressure act on the clamping face of diaphragm fully.
The diaphragm cylinder that distributes on clamping plate can fragment of brick of clamping; Two diaphragm cylinders that distribute can two fragments of brick of clamping.Certainly, for clamping fragment of brick that can be more firm, also can fragment of brick of two diaphragm cylinder clampings, therefore, the diaphragm cylinder that distributes on the clamping plate can determine according to the quantity or the clamping force of brick folding, like this:
On the clamping plate or the diaphragm cylinder that distributes, two or more diaphragm cylinders perhaps distribute.
Like this, when distributing a plurality of diaphragm cylinder on the clamping plate, thereby can disposablely pick up a plurality of fragments of brick simultaneously, and a plurality of diaphragm cylinders are with connecing a pulsometer, make a plurality of diaphragm cylinders can clamp fragment of brick synchronously, control is convenient, overcome that mechanically operated various error brings can't be synchronous shortcoming.
Selection for the diaphragm material of diaphragm cylinder should be the rubber-like material, therefore:
Diaphragm is a kind of elastomeric material, and this elastomeric material is a rubber.
The diaphragm clamping plate are connected by securing member with clamping plate, and this securing member can be:
The diaphragm clamping plate are connected with clamping plate by threaded connector.
Fix by two screws between diaphragm clamping plate and clamping plate, screw runs through clamping plate and is connected with the diaphragm clamping plate, thereby when making diaphragm clamping plate and clamping plate fixing, the diaphragm clamping plate is clamped in diaphragm on the clamping plate.
The structure of cloth truck of the present invention can further be specially again:
The cloth truck also comprises the mixer structure, and the mixer structure comprises stirring bar, rotating shaft and second actuating unit, and stirring bar is along the axial distribution of rotating shaft, and shaft support is on the material frame, and second actuating unit and rotating shaft are in transmission connection.
Like this, when the cloth truck will expect that brick material in the frame pushes in the stock mould, the rotating shaft of mixer structure was rotated, and stirring bar is stirred the brick material, the brick material is stirred loose, the brick material is fallen in the stock mould, quicken the filling speed of brick material, realize quick blanking, thereby improve the production efficiency of brickmaking, and the mixer structure can also make the brick material tamp in stock mould, prevents to produce hole, improves the quality of mould brick.
The mixer structure is bearing on the material frame, like this, can determine the quantity of mixer structure according to the size of material frame, therefore:
Mixer structure with one to five is installed on the material frame.
Like this, the mixer structure can make in the material frame brick material everywhere be stirred when stirring, reach the effect of even stirring.
Owing to have a plurality of mixer structures, each mixer structure provides power by an actuating unit, therefore:
Each mixer structure is in transmission connection.
Like this, only needing an actuating unit can drive all mixer structures rotates.Certainly, also can provide power by an actuating unit by a mixer structure, like this, having a plurality of mixer structures then provides power respectively by a plurality of actuating units.
The distribution mode that is distributed in the stirring bar on the mixer structure can be specially:
Stirring bar is along the axial distribution of rotating shaft and perpendicular to the axis of rotating shaft.
The mode that stirring bar is fixed in the rotating shaft can be selected:
Stirring bar or be fixedly welded in the rotating shaft perhaps is fixed in the rotating shaft by securing member.
The distribution mode of stirring bar can also further be specially:
A plurality of stirring bars are along the axially or linearly continuous distributed of rotating shaft, and perhaps line continuous distributed is in the shape of a spiral formed a kind of columniform revolving body during its rotation.
It is uniform along the shaft circumference direction to have the above stirring bar of two row or two row.
The length of stirring bar should be less than plane on the stock mould center to distance between the mixer structure centre of gyration line.Concrete can select 80mm.
The distribution mode of stirring bar, quantity and length thereof can be determined according to the size and the structure of stock mould.
Shaft parallel is bearing on the material frame in the material frame bottom.
Like this, the stirring bar that is fixed in the rotating shaft everywhere is identical with distance between the material frame bottom.
In sum, the present invention has the following advantages compared to existing technology: the cloth of brickmaking machine is connected by hoisting mechanism with brick folding mechanism, and cloth and brick folding are carried out synchronously, makes the cloth of brickmaking and brick folding process compact more, thereby shorten the production cycle, enhance productivity.And brick folding mechanism adopts diaphragm cylinder, makes the structure of brick folding mechanism simpler, and is convenient to operation, and cloth stirs the brick material when the cloth by a mixer structure again, can improve the quality of mould brick.
The specific embodiment
Most preferred embodiment:
With reference to Fig. 1, Fig. 3, the cloth brick folding mechanism of automatic brick-equipment comprises cloth truck 1 and brick folding mechanism 2, cloth truck 1 has material frame 11, brick folding mechanism 2 has clamping plate 21, and the cloth brick folding mechanism of automatic brick-equipment also comprises hoisting mechanism, and cloth truck 1 and brick folding mechanism 2 are connected by hoisting mechanism.This hoisting mechanism comprises the transmission mechanism 3 and first actuating unit 4, transmission mechanism 3 one ends are connected with brick folding mechanism 2, the other end is connected with first actuating unit 4, first actuating unit 4 is installed on the cloth truck 1, brick folding mechanism 2 is hinged with cloth truck 1, and this pin joint to the junction of brick folding mechanism 2 and transmission mechanism 3 has spacing in vertical direction.Brick folding mechanism 2 is connected with cloth truck 1, and cloth truck 1 moves and drives brick folding mechanism 2 simultaneously and move, and, brick folding mechanism 2 is connected with transmission mechanism 3, by this transmission mechanism 3, can make brick folding mechanism 2 around rotating, thereby realizing that brick folding mechanism 2 moves up pick up fragment of brick with the pin joint of cloth truck 1.Transmission mechanism 3 is a kind of linkage, this linkage comprises lever 31 and connecting rod 32, lever 31 is hinged on the cloth truck 1, this pin joint is positioned near the side of lever 31 with connecting rod 32 pin joints, thereby lever 31 can be rotated around this this pin joint, lever 31 1 ends and first actuating unit 4 are hinged, and the other end and connecting rod 32 are hinged, and the other end of connecting rod 32 and brick folding mechanism 2 are hinged.First actuating unit 4 is a kind of cylinder that is, this cylinder is hinged on the cloth truck 1, and the piston rod of cylinder and lever 31 are hinged.
With reference to Fig. 2, have two connecting rods 32, one end of two connecting rods 32 is connected to the both sides of brick folding mechanism 2, the other end is connected with lever 31 by a major axis 33, this major axis 33 is a major axis 33 that extends to both sides in the lever 31 and the hinged place of connecting rod 32, and this major axis 33 and lever 31 are for fixedlying connected, and 32 on two connecting rods are hinged with the two ends of major axis 33 respectively, thereby can the connecting rod 32 of both sides be moved simultaneously by an actuating unit.
With reference to Fig. 2, Fig. 4, brick folding mechanism 2 is an a kind of diaphragm cylinder brick folding mechanism, and this brick folding mechanism also comprises diaphragm cylinder 22, clamping plate 21 secured in parallel, and diaphragm cylinder 22 is symmetrically distributed on the clamping plate 21.Because the more fragment of brick of brickmaking machine one-shot forming, when the fragment of brick of moulding is two row, 16 rows, 17 clamping plate 21 of then parallel distribution, be distributed in the clamping plate of both sides, it only has diaphragm cylinder on a side, and ten five-layer plywoods 21 in the middle of being positioned at all have diaphragm cylinder 22 on two side, three diaphragm cylinders 22 are used for fragment of brick of clamping, and six diaphragm cylinders so then should distribute in a side of clamping plate 21.17 piece clamping plate 21 of parallel distribution are fixed on the fixed head, and so, the connecting rod 32 of transmission mechanism 3 just is hinged on the fixed head, and brick folding mechanism 2 is also hinged by this fixed head and cloth truck 1.
With reference to Fig. 5, diaphragm cylinder 22 has diaphragm 221, diaphragm clamping plate 222, diaphragm 221 is for having the cavity body of opening 2211, diaphragm clamping plate 222 are positioned at the cavity of diaphragm 221, and be connected with clamping plate 21 by securing member, this securing member is a screw, two screws run through clamping plate 21 and are connected with diaphragm clamping plate 222, make diaphragm clamping plate 222 simultaneously fixing with clamping plate 21, diaphragm clamping plate 222 are clamped in diaphragm 221 on the clamping plate 21, form air chamber A between diaphragm 221 and diaphragm clamping plate 222, have passage 2221 on the diaphragm clamping plate 222, passage 2221 connects with air chamber A.Diaphragm 222 is a kind of elastomeric material, and this elastomeric material is a rubber.Diaphragm 222 is a kind of rectangular enclosure body, opening 2211 is positioned at a rectangle sidewall wherein, another sidewall relative with this opening 2211 is clamping face 2212, this clamping surface has the groove 2213 that a ring encloses, thereby make clamping face 2212 and side form thin fillet, when inflating in the air chamber A, diaphragm 221 deforms, and because clamping face 2212 is thinner with the fillet of side, therefore, fillet at first deforms, and makes clamping face 2212 parallel ejecting, clamping face 2212 still is the plane, thereby guarantees that clamping face 2212 and fragment of brick have maximum contact area.Have the rectangle pothole that matches with diaphragm cylinder 22 on the clamping plate 21, diaphragm cylinder 22 is nested in this pothole.
With reference to Fig. 6, Fig. 7, Fig. 8, cloth truck 1 also comprises mixer structure 12, mixer structure 12 with two is installed on the material frame 11, two mixer structures 12 are in transmission connection, and providing power by an actuating unit. mixer structure 12 comprises stirring bar 121, the rotating shaft 122 and second actuating unit 123, stirring bar 121 is along the axial distribution of rotating shaft 122, rotating shaft 122 is parallel to material frame 11 bottoms and is bearing on the material frame 11, two rotating shafts 122 connect by gear drive, second actuating unit 123 is in transmission connection with one of them rotating shaft 122, this second actuating unit 123 is a kind of motor. stirring bar 121 along the axial branch of rotating shaft 122 and and perpendicular to the axis of rotating shaft 122, form a kind of columniform revolving body during its rotation, the length of stirring bar 121 is 80mm, and each stirring bar 121 is fixed in the rotating shaft 122 by securing member.
The operation principle of the cloth brick folding mechanism of automatic brick-equipment: in the time of in the brick material in the hopper of brickmaking machine is poured material frame 11 into, molding press moulded section, ejecting mechanism ejects fragment of brick, at this moment, cloth truck 1 is positioned at original position, and brick folding mechanism 2 is positioned at the top of stock mould, brick folding mechanism 2 clamps fragment of brick, the lever 31 that the piston rod of first actuating unit, 4 cylinders on the cloth truck 11 drives transmission mechanism 3 rotates, lever 31 drivening rods 32 move, thereby make brick folding mechanism 2 around rotating with the hinged pin joint of cloth truck 1, brick folding mechanism 2 upwarps; Then, cloth truck 1 drives material frame 11 and moves with brick folding mechanism 2, like this, material frame 11 pushes the brick material in the stock mould, 2 tops that move to conveyer belt of brick folding mechanism, at this moment, first actuating unit 4 drives brick folding mechanism 2 again and goes back to original position, be that brick folding mechanism 2 reverts to level, again the fragment of brick that presss from both sides out be placed on the conveyer belt; Then, cloth truck 1 return drives material frame 11 and gets back to original position with brick folding mechanism 2, carries out the cloth and the brick folding process of next round again.Carry out the cloth brick folding by this cloth brick folding mechanism, cloth and brick folding are carried out synchronously.
It is same as the prior art that present embodiment is not stated part.