CN1834015A - Synthetic process of SAPO-11 Molecular sieve - Google Patents

Synthetic process of SAPO-11 Molecular sieve Download PDF

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Publication number
CN1834015A
CN1834015A CN 200510056346 CN200510056346A CN1834015A CN 1834015 A CN1834015 A CN 1834015A CN 200510056346 CN200510056346 CN 200510056346 CN 200510056346 A CN200510056346 A CN 200510056346A CN 1834015 A CN1834015 A CN 1834015A
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synthetic method
ionic liquid
reaction mixture
molecular sieve
stir
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CN100363260C (en
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田志坚
徐云鹏
徐竹生
王炳春
曲炜
李鹏
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Dalian Institute of Chemical Physics of CAS
Petrochina Co Ltd
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Dalian Institute of Chemical Physics of CAS
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Abstract

This invention relates to a method to synthesize SAPO-11 molecular sieves, which conquers the disadvantages of hydrothermal high-pressure procedure, expensive organic reagents adopted and acid and alkali waste liquid discharge in conventional methods. It has the characteristics that during the synthesis, ionic liquid with a low vapor pressure is adopted as solvent and template and thus the crystallization can be carried out under normal pressure. And as the ionic liquid can be recycled, no expensive organic template is necessary, which greatly cuts down the cost. Besides, no acid or alkali waste liquid is discharged and this method is environmentally friendly.

Description

A kind of synthetic method of SAPO-11 molecular sieve
Technical field
The present invention relates to a kind of synthetic method of molecular sieve, relate to a kind of synthetic method of SAPO-11 molecular sieve particularly.
Background technology
The SAPO-11 molecular sieve is a kind of siliceous aluminophosphate molecular sieve of the AEL of having type topological framework.The type molecular sieve contains one dimension ten-ring straight hole structure, and the duct is oval, and size is 0.39 * 0.63nm, has tradable positively charged ion.Not siliceous AEL type aluminophosphate molecular sieve is not because the skeleton charge balance that aluminum-oxygen tetrahedron and phosphorus oxygen tetrahedron are formed has acidic site.Therefore the SAPO-11 molecular sieve produces acidic site owing to silicon species is introduced framework of molecular sieve, has expanded the purposes of this molecular sieve analog, especially aspect the reaction of alkane hydroisomerizing, but has excellent catalytic performance at the SAPO-11 of precious metal molecular sieve.
The SAPO-11 molecular sieve is at first at first reported be synthesized (US4,440,871) by U.S. UCC company, thereafter have many pieces of reports to occur about the synthetic method or the improved synthetic method of SAPO-11 molecular sieve again, comprising: US 4,701,485, US 5,208,005, US 4,943, and 424, CN1155519C, CN 1174919C.The common feature of these methods is synthesis of molecular sieve products under hydrothermal condition.General hydro-thermal building-up process is: silicon source, aluminium source, phosphorus source, organic formwork agent and water are mixed into glue, some process also will add tensio-active agent and organic alcohols, colloid admixture passes through after the weathering process or directly enters crystallization process, after crystallization finishes, to product filter, wash, drying.The shortcoming of these hydro-thermal building-up processes is that the molecular sieve crystallization process under high pressure carries out, and the conversion unit investment is big, complex process, operational difficulty; The molecular sieve crystallization process need use organic formwork agent, costs an arm and a leg, and can not reclaim, synthetic cost height; Crystallization needs the filtration washing zeolite product after finishing, and the waste reaction solution of phosphoric acid and organic formwork agent, tensio-active agent and organic alcohol etc. can't reclaim, and directly can pollute environment after the discharging.
Summary of the invention
The synthetic method that the purpose of this invention is to provide a kind of SAPO-11 molecular sieve makes synthesizing under normal pressure of SAPO-11 molecular sieve carry out, and need not to use organic formwork agent, and building-up process does not have the acid-base waste fluid discharging.
The synthetic method of a kind of SAPO-11 molecular sieve provided by the present invention comprises: phosphorus source, aluminium source, silicon source, ionic liquid are made homogeneous reaction mixture, progressively heat up then, reaction mixture is carried out ion thermal crystallisation certain hour under certain temperature and pressure, filter then, wash, drying.
Concrete synthesis condition is:
1) in 80-150 ℃ of temperature range, in ionic liquid, add phosphorus source, aluminium source and silicon source, stir, form reaction mixture aP 2O 5: Al 2O 3: bSiO 2: the c ionic liquid, count in molar ratio, a wherein is 0.5-10, and b is 0.05-0.5, and c is 20-100; Then add mineralizer, add-on is 0.001-0.01;
Preferable reaction raw materials mixing temperature is 90-110 ℃; The reaction raw materials mixing temperature is 100 ℃ best;
A was 0.5-5 during preferably the reaction mixture mole was formed, and b is 0.05-0.5, and c is 10-70; A was 1-4 during the reaction mixture mole was formed best, and b is 0.05-0.5, and c is 30-50.
2) reaction mixture is heated to 140-220 ℃, under normal pressure or the autogenous pressure, crystallization time 20-90 hour;
Preferably crystallization condition is 150-200 ℃, under normal pressure or the autogenous pressure, and crystallization time 20-80 hour; Crystallization condition is 150-170 ℃ best, under the normal pressure, and crystallization time 20-80 hour.
3) after crystallization finishes, with the reaction mixture cool to room temperature, add water, filter, water or organic solvent wash powdered samples, and room temperature-110 ℃ drying obtains SAPO-11 molecular sieve powder shape product.
4) collect waste reaction solution, in Rotary Evaporators, moisture content is wherein steamed with the solvent that washs molecular sieve, reclaim ionic liquid.
Employed ionic liquid is for containing following positively charged ion in the above-mentioned synthetic method: quaternary ammonium alkyl ion [NR 4] +, alkyl quaternary phosphine ion [PR 4] +, the imidazol ion [Rim] that replaces of base +, the pyridinium ion brief note that replaces of base is [Rpy] +In the ionic liquid of one or more miscellanys.The preferable ionic liquid of effect is to contain the imidazol ion [Rim] that alkyl replaces +Ionic liquid.
Employed phosphorus source comprises phosphoric acid or aluminum phosphate etc. in the above-mentioned synthetic method, and the aluminium source comprises pseudo-boehmite, hydrated aluminum oxide, Tai-Ace S 150, aluminum nitrate or aluminum isopropylate, and the silicon source comprises silicon sol, water glass or tetraethoxy.The preferable phosphorus source of effect is a phosphoric acid, and the aluminium source is an aluminum isopropylate, and the silicon source is a tetraethoxy.
The mineralizer that adds in the above-mentioned synthetic method is HF, NH 4F or NaF etc.
The invention has the beneficial effects as follows:
It is solvent and template that the building-up process of SAPO-11 molecular sieve adopts ionic liquid, and ion liquid steam forces down, so crystallization process can carry out under normal pressure, and reaction unit need not the applying pressure container, and process economy is strong, and easy-to-operate; Do not use expensive organic template in the building-up process of SAPO-11 molecular sieve, ionic liquid can reclaim repeated use, and synthetic cost is low; No acid-base waste fluid discharging in the building-up process of SAPO-11 molecular sieve, environmental friendliness.
Description of drawings
Fig. 1 is the synthetic SAPO-11 of an institute molecular sieve XRD spectra of the present invention.
Fig. 2 is the synthetic SAPO-11 of an institute molecular sieve stereoscan photograph of the present invention.
Embodiment
Embodiment 1.
80g 1-ethyl-3-methyl bromination imidazoles is added in the there-necked flask, be warming up to 100 ℃, adding 3.2g concentration is the phosphoric acid of 85wt%, stir, add the 2.1g aluminum isopropylate again, stir, add the 0.5g tetraethoxy again, stir, then add the hydrofluoric acid that 0.3g concentration is 40wt%, stir, be warming up to 150 ℃, kept 68 hours, the reaction mixture cool to room temperature adds 150ml water then, stir, then reaction mixture is filtered, obtain brown powder, this powder 100ml washing with acetone, obtain white powder, through the XRD test, this white powder is the SAPO-11 molecular sieve, and contains a small amount of unknown stray crystal.The solvent of moisture content in the filtrate after will washing in Rotary Evaporators and washing molecular sieve steams, and reclaims ionic liquid.
Embodiment 2.
200g 1-ethyl-3-methyl bromination imidazoles is added in the there-necked flask, be warming up to 80 ℃, adding 3.2g concentration is the phosphoric acid of 85wt%, stir, add the 2.1g aluminum isopropylate again, stir, add the 0.5g tetraethoxy again, stir, then add the hydrofluoric acid that 0.3g concentration is 40wt%, stir, be warming up to 150 ℃, kept 68 hours, the reaction mixture cool to room temperature adds 150ml water then, stir, then reaction mixture is filtered, obtain brown powder, this powder 100ml washing with acetone, obtain white powder, through the XRD test, this white powder is the SAPO-11 molecular sieve, and contains a small amount of unknown stray crystal.
Embodiment 3.
40g 1-ethyl-3-methyl bromination imidazoles is added in the there-necked flask, be warming up to 150 ℃, adding 3.2g concentration is the phosphoric acid of 85wt%, stir, add the 2.1g aluminum isopropylate again, stir, add the 0.5g tetraethoxy again, stir, then add the hydrofluoric acid that 0.3g concentration is 40wt%, stir, be warming up to 150 ℃, kept 68 hours, the reaction mixture cool to room temperature adds 150ml water then, stir, then reaction mixture is filtered, obtain brown powder, this powder 100ml washing with acetone, obtain white powder, through the XRD test, this white powder is the SAPO-11 molecular sieve, and contains a small amount of unknown stray crystal.
Embodiment 4.
80g 1-ethyl-3-methyl bromination imidazoles is added in the there-necked flask, be warming up to 100 ℃, adding 9.5g concentration is the phosphoric acid of 85wt%, stir, add the 2.1g aluminum isopropylate again, stir, add the 0.1g tetraethoxy again, stir, then add the hydrofluoric acid that 0.3g concentration is 40wt%, stir, be warming up to 150 ℃, kept 68 hours, the reaction mixture cool to room temperature adds 150ml water then, stirs, then reaction mixture is filtered, obtain brown powder,, obtain white powder this powder 100ml washing with acetone, through the XRD test, this white powder is the SAPO-11 molecular sieve.
Embodiment 5.
80g 1-ethyl-3-methyl bromination imidazoles is added in the there-necked flask, be warming up to 100 ℃, adding 0.5g concentration is the phosphoric acid of 85wt%, stir, add the 2.1g aluminum isopropylate again, stir, add the 0.5g tetraethoxy again, stir, then add the hydrofluoric acid that 0.3g concentration is 40wt%, stir, be warming up to 160 ℃, kept 68 hours, the reaction mixture cool to room temperature adds 150ml water then, stir, then reaction mixture is filtered, obtain brown powder, this powder 100ml washing with acetone, obtain white powder, through the XRD test, this white powder is the SAPO-11 molecular sieve, and contains a small amount of unknown stray crystal.
Embodiment 6.
80g 1-ethyl-3-methyl bromination imidazoles is added in the there-necked flask, be warming up to 100 ℃, adding 3.2g concentration is the phosphoric acid of 85wt%, stir, add the 2.1g aluminum isopropylate again, stir, add the 0.5g tetraethoxy again, stir, then add the hydrofluoric acid that 0.3g concentration is 40wt%, stir, be warming up to 140 ℃, kept 100 hours, the reaction mixture cool to room temperature adds 150ml water then, stir, then reaction mixture is filtered, obtain brown powder, this powder 100ml washing with acetone, obtain white powder, through the XRD test, this white powder is the SAPO-11 molecular sieve, and contains a small amount of unknown stray crystal.
Embodiment 7.
80g 1-ethyl-3-methyl bromination imidazoles is added in the there-necked flask, be warming up to 100 ℃, adding 3.2g concentration is the phosphoric acid of 85wt%, stir, add the 1.1g aluminum isopropylate again, stir, add the 0.2g tetraethoxy again, stir, then add the hydrofluoric acid that 0.3g concentration is 40wt%, stir, be warming up to 220 ℃, kept 20 hours, the reaction mixture cool to room temperature adds 150ml water then, stir, then reaction mixture is filtered, obtain brown powder, this powder 100ml washing with acetone, obtain white powder, through the XRD test, this white powder is the SAPO-11 molecular sieve, and contains a small amount of unknown stray crystal.
Embodiment 8.
80g 1-ethyl-3-methyl bromination imidazoles is added in the there-necked flask, be warming up to 100 ℃, adding 3.2g concentration is the phosphoric acid of 85wt%, stir, add the 4.1g aluminum isopropylate again, stir, add the 0.2g tetraethoxy again, stir, then add the hydrofluoric acid that 0.3g concentration is 40wt%, stir, be warming up to 150 ℃, kept 68 hours, the reaction mixture cool to room temperature adds 150ml water then, stir, then reaction mixture is filtered, obtain brown powder, this powder 100ml washing with acetone, obtain white powder, through the XRD test, this white powder is the SAPO-11 molecular sieve, and contains a small amount of unknown stray crystal.
Embodiment 9.
80g 1-ethyl-3-methyl bromination imidazoles is added in the there-necked flask, be warming up to 100 ℃, adding 3.2g concentration is the phosphoric acid of 85wt%, stir, add the 2.1g aluminum isopropylate again, stir, add the 0.5g tetraethoxy again, stir, then add the 0.3g ammonium fluoride, stir, be warming up to 150 ℃, kept 60 hours, the reaction mixture cool to room temperature adds 150ml water then, stir, then reaction mixture is filtered, obtain brown powder, this powder 100ml washing with acetone, obtain white powder, through the XRD test, this white powder is the SAPO-11 molecular sieve, and contains a small amount of unknown stray crystal.
Embodiment 10.
90g 1-propyl group-3-methyl bromination imidazoles is added in the there-necked flask, be warming up to 100 ℃, adding 3.2g concentration is the phosphoric acid of 85wt%, stir, add the 2.1g aluminum isopropylate again, stir, add the 0.5g tetraethoxy again, stir, then add the 0.3g Sodium Fluoride, stir, be warming up to 150 ℃, kept 70 hours, the reaction mixture cool to room temperature adds 150ml water then, stir, then reaction mixture is filtered, obtain brown powder, the 100ml water washing of this powder, obtain white powder, through the XRD test, this white powder is the SAPO-11 molecular sieve, and contains a small amount of unknown stray crystal.

Claims (10)

1, a kind of synthetic method of SAPO-11 molecular sieve, key step is:
A) in 80-150 ℃ of temperature range, in ionic liquid, add phosphorus source, aluminium source and silicon source, stir, form reaction mixture aP 2O 5: Al 2O 3: bSiO 2: the c ionic liquid, in molar ratio, a is 0.5-10, and b is 0.05-0.5, and c is 20-100; Then add mineralizer, the mineralizer add-on is mol ratio 0.001-0.01;
Described ionic liquid comprises and contains following positively charged ion: quaternary ammonium alkyl ion [NR 4] +, alkyl quaternary phosphine ion [PR 4] +, the imidazol ion [Rim] that alkyl replaces +, the pyridinium ion brief note that alkyl replaces is [Rpy] +In the ionic liquid of one or more miscellanys;
Described phosphorus source comprises phosphoric acid or aluminum phosphate;
Described aluminium source comprises pseudo-boehmite, hydrated aluminum oxide, Tai-Ace S 150, aluminum nitrate or aluminum isopropylate;
Described silicon source comprises silicon sol, water glass or tetraethoxy;
Described mineralizer comprises HF, NH 4F or NaF;
B) reaction mixture with step a preparation is heated to 140-220 ℃, under normal pressure or the autogenous pressure, and crystallization time 20-100 hour;
C) after crystallization finishes, with the reaction mixture cool to room temperature, filter, water or organic solvent wash powdered samples, and room temperature-110 ℃ drying obtains SAPO-11 molecular sieve powder shape product.
2. the synthetic method of claim 1 is characterized in that, the reaction raw materials mixing temperature of step a is 90-110 ℃.
3. claim 1 or 2 synthetic method is characterized in that the reaction raw materials mixing temperature of step a is 100 ℃.
4, the synthetic method of claim 1 is characterized in that, the ionic liquid of step a is to contain the imidazol ion [Rim] that alkyl replaces +Ionic liquid.
5. the synthetic method of claim 1 is characterized in that, the phosphorus source of step a is a phosphoric acid; The aluminium source is an aluminum isopropylate; The silicon source is a tetraethoxy.
6. the synthetic method of claim 1 is characterized in that, a was 0.5-5 during the reaction mixture mole of step a was formed, and b is 0.05-0.5, and c is 30-70.
7. claim 1 or 6 synthetic method is characterized in that, a was 1-4 during the reaction mixture mole of step a was formed, and b is 0.05-0.5, and c is 30-50.
8. the synthetic method of claim 1 is characterized in that, the crystallization condition of step b is: 150-200 ℃, and under normal pressure or the autogenous pressure, crystallization time 20-80 hour.
9. claim 1 or 8 synthetic method is characterized in that the crystallization condition of step b is: 150-170 ℃, and under the normal pressure, crystallization time 20-80 hour.
10. the synthetic method of claim 1 is characterized in that, collects the washings of step c, and wherein moisture content or solvent steamed, and reclaims ionic liquid.
CNB2005100563464A 2005-03-18 2005-03-18 Synthetic process of SAPO-11 Molecular sieve Expired - Fee Related CN100363260C (en)

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CN101913621A (en) * 2010-08-25 2010-12-15 中国石油大学(北京) Method for synthesizing SAPO-11 molecular sieve by using long chain alkyl silane as silicon source
CN101913622A (en) * 2010-08-25 2010-12-15 中国石油大学(北京) Preparation method of multistage pore canal SAPO-11 (silicoaluminophosphate-11) molecular sieve and application thereof in gasoline modification
CN102188999A (en) * 2011-03-23 2011-09-21 天津大学 Preparation method and application of ionic liquid functionalized Al-MCM-41 mesoporous material
CN102139888B (en) * 2010-01-29 2012-11-07 中国科学院大连化学物理研究所 Synthesis method of silicoaluminophosphate molecular sieve with AFO structure
CN102786063A (en) * 2012-08-10 2012-11-21 中国海洋石油总公司 Method for synthesizing silicoaluminophosphate molecular sieve SAPO-11 at normal pressure
CN103318916A (en) * 2012-03-21 2013-09-25 中国科学院大连化学物理研究所 Preparation of LTA structure aluminophosphate molecular sieve membrane supported by porous alumina carrier
CN103539146A (en) * 2013-10-28 2014-01-29 中国海洋石油总公司 Ion hot method for continuously synthesizing SAPO-11 molecular sieves
CN103553074A (en) * 2013-10-28 2014-02-05 中国海洋石油总公司 Method for continuously synthesizing SAPO-42 molecular sieve by ionothermal process
CN103553075A (en) * 2013-10-28 2014-02-05 中国海洋石油总公司 Method for continuously synthesizing SAPO-34 molecular sieve by ionothermal process
CN103570752A (en) * 2012-07-24 2014-02-12 中国科学院大连化学物理研究所 Method of synthesizing micropore SOD type zeolite imidazolate frameworks by ionothermal method
CN104445267A (en) * 2014-11-24 2015-03-25 泉州泉港华博化工科技有限公司 Method for synthesizing silicoaluminophosphate molecular sieve
CN106809862A (en) * 2015-11-27 2017-06-09 中国科学院大连化学物理研究所 A kind of method and its molecular sieve for preparing multi-stage porous SAPO-11 molecular sieves
CN104707648B (en) * 2013-12-16 2018-04-06 中国科学院大连化学物理研究所 A kind of ion hot post-synthesis of complex functionality hetero-atom molecular-sieve
CN108745411A (en) * 2018-05-23 2018-11-06 中国中化股份有限公司 A kind of long-chain normal paraffin catalyst for hydroisomerizing and preparation method thereof
CN110184120A (en) * 2019-05-20 2019-08-30 李科成 A kind of preparation method of edible oil depickling processing particle

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CN102139888B (en) * 2010-01-29 2012-11-07 中国科学院大连化学物理研究所 Synthesis method of silicoaluminophosphate molecular sieve with AFO structure
CN101913622A (en) * 2010-08-25 2010-12-15 中国石油大学(北京) Preparation method of multistage pore canal SAPO-11 (silicoaluminophosphate-11) molecular sieve and application thereof in gasoline modification
CN101913621B (en) * 2010-08-25 2012-04-04 中国石油大学(北京) Method for synthesizing SAPO-11 molecular sieve by using long chain alkyl silane as silicon source
CN101913621A (en) * 2010-08-25 2010-12-15 中国石油大学(北京) Method for synthesizing SAPO-11 molecular sieve by using long chain alkyl silane as silicon source
CN102188999A (en) * 2011-03-23 2011-09-21 天津大学 Preparation method and application of ionic liquid functionalized Al-MCM-41 mesoporous material
CN102188999B (en) * 2011-03-23 2013-01-23 天津大学 Preparation method and application of ionic liquid functionalized Al-MCM-41 mesoporous material
CN103318916A (en) * 2012-03-21 2013-09-25 中国科学院大连化学物理研究所 Preparation of LTA structure aluminophosphate molecular sieve membrane supported by porous alumina carrier
CN103318916B (en) * 2012-03-21 2015-04-22 中国科学院大连化学物理研究所 Preparation of LTA structure aluminophosphate molecular sieve membrane supported by porous alumina carrier
CN103570752A (en) * 2012-07-24 2014-02-12 中国科学院大连化学物理研究所 Method of synthesizing micropore SOD type zeolite imidazolate frameworks by ionothermal method
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CN102786063A (en) * 2012-08-10 2012-11-21 中国海洋石油总公司 Method for synthesizing silicoaluminophosphate molecular sieve SAPO-11 at normal pressure
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CN103553075B (en) * 2013-10-28 2015-05-27 中国海洋石油总公司 Method for continuously synthesizing SAPO-34 molecular sieve by ionothermal process
CN103539146B (en) * 2013-10-28 2015-06-24 中国海洋石油总公司 Ion hot method for continuously synthesizing SAPO-11 molecular sieves
CN103553074B (en) * 2013-10-28 2015-08-19 中国海洋石油总公司 A kind of with the method for ion hot method continuous synthesis SAPO-42 molecular sieve
CN103539146A (en) * 2013-10-28 2014-01-29 中国海洋石油总公司 Ion hot method for continuously synthesizing SAPO-11 molecular sieves
CN104707648B (en) * 2013-12-16 2018-04-06 中国科学院大连化学物理研究所 A kind of ion hot post-synthesis of complex functionality hetero-atom molecular-sieve
CN104445267A (en) * 2014-11-24 2015-03-25 泉州泉港华博化工科技有限公司 Method for synthesizing silicoaluminophosphate molecular sieve
CN106809862A (en) * 2015-11-27 2017-06-09 中国科学院大连化学物理研究所 A kind of method and its molecular sieve for preparing multi-stage porous SAPO-11 molecular sieves
CN108745411A (en) * 2018-05-23 2018-11-06 中国中化股份有限公司 A kind of long-chain normal paraffin catalyst for hydroisomerizing and preparation method thereof
CN110184120A (en) * 2019-05-20 2019-08-30 李科成 A kind of preparation method of edible oil depickling processing particle

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