CN1831954A - Magnetic transfer device - Google Patents
Magnetic transfer device Download PDFInfo
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- CN1831954A CN1831954A CN 200510097094 CN200510097094A CN1831954A CN 1831954 A CN1831954 A CN 1831954A CN 200510097094 CN200510097094 CN 200510097094 CN 200510097094 A CN200510097094 A CN 200510097094A CN 1831954 A CN1831954 A CN 1831954A
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Abstract
The invention relates to a magnetic copier, which contacts the main carrier that carrying copy information and the copied accepter, while they are opposite, to be contained inside the holder; then functions magnetic field to process magnetic copy, wherein said invention is characterized in that: setting separator moving along axle on the holder; said separator has the first axle part embedded into the central hole of main carrier, the second axle part embedded into the central hole of copied accepter whose diameter is smaller than the central hole of main carrier, and the step part between the first and second axle parts; after copying, moving said separator along axle, the step part will separate the accepter from the main carrier to hold. The invention can improve the producing efficiency.
Description
The application is an application number: 02119853.5, the applying date: 2002.5.15, denomination of invention: the dividing an application of magnetic copy device.
Technical field
The present invention relates to a kind of main carrier its contained information of holding is copied to the magnetic copy device that duplicates on the acceptor in the magnetic mode, especially about the mechanism that acceptor separates with main carrier of duplicating after duplicating from the information of being carried with.
Background technology
So-called magnetic duplicate be the main carrier that forms copy pattern with have the magnetic of accepting to duplicate and duplicate duplicating under the tight state of contact of acceptor of portion, use magnetic field by applying to duplicate, the magnetizing pattern that corresponding main carrier is carried the information (for example servosignal) of holding copies to and duplicates on the acceptor.As this magnetic duplicating method, open clear 63-183623 communique, spy for example spy and open flat 10-40544 communique, spy and open on the flat 10-269566 communique etc. open.
Yet, the magnetic duplicating method of stating in the use carries out magnetic when duplicating, normally in turn a plurality of acceptors that duplicate are carried out magnetic and duplicate with a main carrier, be in advance main carrier to be packed in the magnetic copy device, again duplicate acceptor be placed on the tight position contacting of this main carrier on, make both form tight contact, apply then to duplicate and use magnetic field, but finish duplicate after, when carrying out separating and during the operation of taking out, must pay special attention to prevent the damage on its surface from main carrier duplicating acceptor.
Especially carrying out magnetic when duplicating, because the air on the surface of contact that duplicates acceptor and main carrier is discharged from, both form the contact of high planarity, also can be adsorbed on the main carrier so duplicate acceptor after duplicating end.Because this absorption affinity is very big, duplicates acceptor so can not successfully separate from main carrier, not only cause the surface damage that duplicates acceptor and main carrier this moment easily, also wasted the time simultaneously, influenced production efficiency.
In view of the above-mentioned problems, can consider to stagger to in-plane, the end of duplicating acceptor is projected into outside the edge of main carrier, come to separate and duplicate acceptor from main carrier by picking up this part duplicate the back and the acceptor that duplicates that main carrier closely contacts at magnetic.But main carrier forms friction with the surface of duplicating acceptor when duplicating acceptor staggering, and will cause surface damage.If carrying of main carrier hold face and damage, will after magnetic cause in duplicating and duplicate badly, damage and might become defective products if duplicate the acceptor generation.
In addition, duplicate sucker sticking that acceptor uses and stay in magnetic and duplicate the acceptor that duplicates that back and main carrier closely contact though also can consider to use to move into, it is separated from main carrier, but under the main carrier situation strong, not that the strength of separating is exactly to cause the damage of duplicating acceptor inadequately with duplicating the contact force of acceptor.In addition, it is also conceivable that with the method for machinery and carry out main carrier and duplicate separating of acceptor, or separate with the surface of contact that duplicates acceptor by air being sent to main carrier.
But, even separate from main carrier duplicating acceptor, if but can not continue to keep this released state, main carrier with duplicate acceptor and will form absorption again and contact, so exist the problem of conveyance difficulty.
In addition, in above-mentioned magnetic duplicating method, make main carrier form and closely contact and duplicate when writing down Copy Info, making a mistake owing to the copy pattern that duplicates magnetizing pattern size on the acceptor, position etc. and main carrier of magnetic after duplicating forms difference sometimes by magnetic with duplicating acceptor.And the wrong occurrence frequency that the variation of this dimension of picture, location dislocation caused is difference with the difference of the position of duplicating acceptor, doubling time, does not cause the reason that changes but determine.Under the big situation of this change in size,, then can not realize fully the function that tracks therefore will causing the decline of reliability if be servosignal for example duplicating what write down on the acceptor.
In addition, also exist,, duplicate the problem that signal on the acceptor is damaged, the reproducing signals grade is significantly descended after causing magnetic to duplicate along with the wearing and tearing on main carrier surface get over seriously having carried out repeatedly after magnetic repeatedly duplicates.
Concrete situation is as described later shown in the embodiment, carrying out magnetic under the situation that changes various conditions duplicates, composition to this reproducing signals is confirmed, by the result that analysis draws, the main carrier when recognizing before and after magnetic duplicates and the change in size of duplicating acceptor are subjected to the temperature effect of magnetic copy process to a great extent.For example, employed main carrier has internal strain, and this internal strain has the anisotropy of direction such as non-.Therefore, when temperature on every side changes, because anisotropy changes the distribution of dependent variable.This distribution strain makes the magnetization image after copy pattern on the main carrier and magnetic duplicate be offset at local occurrence positions, and judging it thus is the reason that makes a mistake.
On the other hand, recognized the defective that takes place carrying out magnetic to duplicate the back repeatedly be signal damaged be owing on surface of contact because of adhering to the reason that foreign material are polluted.By to the analysis of this pollution and the result who goes out, recognize roughly there are 2 kinds that a kind is owing to be mingled with the oxide of metal etc., and is to exist in the main carrier surface basically, is the oxide of the magnetic layer material of main carrier.1 kind is that majority exists on the surface of duplicating acceptor owing to be mingled with common dust in addition.And the variation in the weather when two kinds of contaminating impurities duplicate with magnetic, season etc. changes.By the result that the correlativity of the generating period of this contaminating impurity and environment temperature, humidity etc. is investigated, has confidential relation between itself and the ambient humidity.In the low environment of humidity, majority is that common dust contaminating impurity takes place, and in the high environment of humidity, majority is the magnetospheric oxide impurity of main carrier to take place pollute.Its reason is because static takes place easily in the low environment of humidity, so adhere to more dust easily in the process of acceptor is duplicated in conveyance.And in the high environment of humidity, on the magnetic layer surface of main carrier, form local small dewfall easily, because dewfall makes magnetic layer surface generation oxidation, cause coming off of oxide.Because the part of this formation oxidation concentrates on the acute angle portion of figure,, therefore only form oxidation in this part so the dewfall under the high humility occurs in the acute angle part of figure.Because of the oxidize of part and between the oxidation part stress difference does not take place, thereby caused oxide shedding in oxide regions.
Summary of the invention
In view of the above-mentioned problems, the purpose of this invention is to provide and a kind ofly make main carrier closely contact and carry out after magnetic duplicates with duplicating acceptor, can be safely and the separation of duplicating acceptor effectively, and can improve the magnetic copy device of magnetic duplicating efficiency.
The present invention's 1 magnetic copy device is that a kind of main carrier that is carried with Copy Info that makes closely contacts with the acceptor of accepting to duplicate that duplicates, and carry out the magnetic copy device that magnetic duplicates by applying to duplicate with magnetic field, it is characterized in that: have separating mechanism, described separating mechanism uses and is duplicating the information that acceptor contact and carry the described main carrier that has recess on the face of holding with described, by from this recess to applying external force and make and duplicate acceptor and separate with the acceptor that duplicates that main carrier closely contacts.
In the present invention's 1 magnetic copy device, the described recess of main carrier forms inclined-plane structure, stage portion or breach on a full week of periphery or a part, at the main carrier that forms by this recess and duplicate the separating mechanism that constitutes by pawl that inserts in the space between the acceptor more than at least 1, duplicate acceptor by upwards lifting, it is separated with main carrier with main carrier closely contacts.
In addition, in the present invention's 1 magnetic copy device, the described recess of main carrier forms inclined-plane structure or stage portion on the part of periphery, at least more than 1 place to the main carrier that forms by this recess and duplicate the pressure gas that is blown in the space between the acceptor from the separating mechanism ejection that constitutes by nozzle, make with main carrier closely the acceptor that duplicates of contact separate.
In addition, in the present invention's 1 magnetic copy device, the described recess of main carrier is for connecting through hole or the breach that does not form the copy pattern part, the separating mechanism that is made of the knockout pin that is arranged on the main holder is inserted in this recess, by upwards boosting, the acceptor that duplicates that closely contacts with main carrier is separated.In this case, knockout pin is the state of indentation when duplicating acceptor and forming tight contact making, and duplicates the back and makes and duplicate acceptor and separate from main carrier by ejecting knockout pin finishing.
In addition, in the present invention's 1 magnetic copy device, the described recess of main carrier is for connecting the through hole that does not form the copy pattern part, by in this recess, being blown into the pressure gas of the separating mechanism ejection that constitutes by the nozzle that is arranged on the main holder, the acceptor that duplicates that closely contacts with main carrier is separated.
In addition, in order to reach desirable effect, the present invention's 2 magnetic copy device is that a kind of main carrier that is carried with Copy Info that makes closely contacts with the acceptor of accepting to duplicate that duplicates, and carry out the magnetic copy device that magnetic duplicates by applying to duplicate with magnetic field, it is characterized in that: have to described main carrier and describedly duplicate the separating mechanism that the tight surface of contact of all sides in the acceptor is supplied with forced air.
Also can in the present invention's 2 magnetic copy device, have on the basis of supplying with described pressed air supplying device, and in described main carrier, form air on the tight surface of contact on all sides and import the road.
In addition, in above-mentioned magnetic copy device, be communicated to described main carrier and the tributary circuit that duplicates the surface of contact of acceptor by the minor diameter air flue on the central shaft that the central opening portion that connects main carrier and duplicate acceptor is set with from this air flue, the air that is communicated to the tight surface of contact of all sides in the described main carrier perhaps further is set imports the road, by supplying with forced air to described air flue, forced air is entered between the described tight surface of contact, thereby described main carrier is separated with the described acceptor that duplicates.
In addition, described air flue not only is used to supply with the path of forced air, also is used for simultaneously in order to make described main carrier and the described tight vacuum exhaust path that contacts of acceptor that duplicates.
In addition, can carry out pureization processing to affiliated forced air by HEPA filtrator or electro-dissociator.In addition, for example affiliated main carrier with under duplicate under the situation of the dust that is attached with organism etc. on the surface of contact of acceptor, if use CO
2Deng cryogenic gas, it is freezed rapidly and together be excluded with airflow.
Under air import the road and on main carrier, form the wedge shape of ditch shape, perhaps making forced air enter into main carrier easily and duplicate ditch shape between the acceptor beyond the wedge shape with interior all sides of the surface of contact that duplicates acceptor.And at least 2 positions on diagonal position or equally spaced 3 with the upper part, and be not interfere to form this air on the position of copy pattern and import road.
Perhaps, also can be by being thickness that the partition (thin plate or the adhesive tape etc. of viscosity of not having) of 5～50 μ m is clipped in and forms described air between the surface of contact and import the road.
Main carrier has the copy pattern of concaveconvex shape of the magnetic of corresponding Copy Info, it is desirable to, for example use by utilizing metal in the enterprising row metal electroforming of former dish of the concaveconvex shape that is formed with corresponding informance etc. to become the impression method of embrane method to form metal film and it being peeled off, on the convex-concave pattern of the substrate that forms like this, cover soft-magnetic body and the main carrier made.In addition, be provided with at needs under the situation on described air importing road, be preferably in and form described air importing road when forming substrate.The described suitable discoid magnetic recording media that uses hard disk, floppy disk etc. of acceptor that duplicates.Under the situation of using floppy disk, be fit to use the separating mechanism that utilizes pressure gas.
Apply the magnetic field applicator that duplicates with magnetic field and adopt electromagnet apparatus or permanent magnet device, apply to duplicate with the contact portion of duplicating acceptor to main carrier from one or both sides and use magnetic field, can only apply a part under the situation in magnetic field, by making main carrier and duplicating the tight part that contacts of acceptor or duplicate with magnetic field and carry out relative moving, carry out comprehensive magnetic and duplicate.
In addition, it is desirable to carrying out magnetic when duplicating, if recording mode is then to face inner track direction in the face, if perpendicular recording then carries out initial dc magnetization to duplicating acceptor in advance to vertical direction, it is closely contacted with described main carrier, by using magnetic field, carry out magnetic and duplicate to applying to duplicate with roughly rightabout track direction of initial dc magnetization direction or vertical direction.Be fit to use servosignal as described information.
In addition, the present invention's 3 magnetic copy device, be that a kind of main carrier that is carried with Copy Info that makes closely contacts with the acceptor of accepting to duplicate that duplicates with forming face-off, and be housed in the maintenance body, carry out the magnetic copy device that magnetic duplicates by applying to duplicate then with magnetic field, and has following desirable feature: in described maintenance body, the separating component that setting can be moved at direction of principal axis, this separating component has the 1st axial region that is entrenched in the described main carrier center pit, be entrenched in diameter in the described center pit that duplicates acceptor less than the 2nd axial region of described main carrier center pit and be formed on order difference part between described the 1st axial region and the 2nd axial region, duplicate the back and on direction of principal axis, move finishing, the described acceptor that duplicates is separated and kept from main carrier by described order difference part by making described separating component.
Described separating component preferably keeps the leading section of central shaft on the body central part and that can be free to slide at direction of principal axis to constitute by being arranged on.
Form described center pit when in this case, being preferably in the substrate that forms main carrier.
The present invention's 4 magnetic duplicating method, be that a kind of main carrier that is carried with Copy Info that makes closely contacts with the acceptor of accepting to duplicate that duplicates, and carry out the magnetic copy device that magnetic duplicates by applying to duplicate with magnetic field, it is desirable to have following feature: at least main carrier with duplicate acceptor closely contact operation, apply and duplicate with magnetic field operation and main carrier in duplicating the acceptor separation circuit, respectively environment temperature is controlled in the scope more than 10 ℃, below 60 ℃, relative humidity is controlled in the scope more than the 10RH%, below the 80RH%.
Even more ideal is, environment temperature is controlled in the scope more than 15 ℃, below 45 ℃, and relative humidity is controlled in the scope more than the 35RH%, below the 70RH%.
In addition, in the scope of described environment temperature and relative humidity, the hotline expansion coefficient α M that be fit to use main carrier and the ratio (α S/ α M) of the hotline expansion coefficient α S that duplicates acceptor in the scope more than 0.5, below 40 main carrier and duplicate acceptor.
It is desirable to,, in the described conveyance operation of duplicating acceptor of conveyance, make the particulate less than 0.3 μ m of surrounding air degree of purity in per 1 cubic feet be less than 100, and to make the particle number greater than 0.5 μ m be zero for described magnetic copy device.And preferably to duplicating acceptor by removing static before contacting with main carrier, blowing is removed attached to the dust that duplicates on the receptor surface.
It is desirable to, carrying out magnetic when duplicating, if recording mode is then to face inner track direction in the face, if perpendicular recording then carries out initial dc magnetization to duplicating acceptor in advance to vertical direction, it is closely contacted with described main carrier, by using magnetic field, carry out magnetic and duplicate to applying to duplicate with roughly rightabout track direction of initial dc magnetization direction or vertical direction.
Owing to have and described one side of duplicating acceptor and main carrier closely contacted carry out one by one simplex copying and make the two sides of duplicating acceptor contact main carrier respectively to carry out the situation that duplicate on the two sides simultaneously, so, at both of these case, the one or both sides that duplicate acceptor are closely contacted with main carrier, at its one or both sides configuration magnetic field applicator, apply to duplicate and use magnetic field.Magnetic field applicator is for recording mode in the face, then generate be parallel to track direction and with the roughly rightabout magnetic field of initial dc magnetization direction, for perpendicular recording, then generate perpendicular to the magnetic field of duplicating recipient surface, if magnetic field can only act on the part of duplicating acceptor, then duplicate acceptor and part or shifting magnetic field that main carrier closely contacts, realize the magnetizing pattern of all faces of duplicating acceptor is duplicated by moving to make.
And, carry out the acceptor that duplicates that magnetic duplicates by magnetic duplicating method of the present invention, have by the magnetic under described environmental baseline and duplicate, correctly the magnetic recording portion of the servosignal magnetizing pattern of corresponding described main carrier copy pattern under the duplicated record.
According to above-mentioned the present invention, by be provided with use with the surface of contact that duplicates acceptor on have the main carrier of recess, and by from this recess to applying outside acting force with the acceptor that duplicates that main carrier closely contacts, make and duplicate the separating mechanism that acceptor separates, can be easily duplicate acceptor after duplicating and separate from main carrier finishing, can't and duplicate acceptor and cause damage main carrier, thus the serviceable life that can enhance productivity and can improve main carrier.
In addition, magnetic copy device of the present invention makes the main carrier that is carried with Copy Info and duplicating of accepting to duplicate acceptor is closely contacting and carrying out with magnetic field in the magnetic copy device that magnetic duplicates by applying to duplicate, if have to described main carrier and the described device that duplicates the surface of contact supply forced air of acceptor, be formed on the importing of the air on the surface of contact on all sides road in the described main carrier but also have, then can easily import forced air between both surface of contact, thereby can realize that this main carrier and this duplicate the stable of acceptor and separate rapidly, and carry out dedusting at the same time.
In addition, if being arranged on the separating component that can axially move that keeps in the body has and is entrenched in the 1st interior axial region of main carrier center pit and is entrenched in duplicate 2nd axial region and the order difference part two axial regions between acceptor center pit in of diameter less than the main carrier center-hole diameter, by this separating component is axially moved after duplicating finishing, separate with main carrier and kept duplicating acceptor by described order difference part, then can realize main carrier and duplicate the stable of acceptor and separate rapidly, and remain on this released state duplicating acceptor, thereby avoided contacting the conveyance of duplicating acceptor after easily carrying out because of contact the absorption that forms once more with main carrier.In addition, carrying out to utilize described separating component to duplicate the location of acceptor and main carrier when magnetic duplicates.
In addition, at least main carrier with duplicate acceptor closely contact operation, apply and duplicate with magnetic field operation and main carrier in duplicating the acceptor separation circuit, respectively environment temperature is controlled in the scope more than 10 ℃, below 60 ℃, relative humidity is controlled under the situation in the scope more than the 10RH%, below the 80RH%, can prevent the change because of dimension of picture, the mistake that offset causes, and can and duplicate the pollution that dust causes of adhering on the acceptor because of the oxide on the main carrier magnetosphere, thereby can realize duplicating of high-grade signal.
Promptly, owing in the magnetic copy process, environment temperature is controlled in 10～60 ℃ of scopes (it is desirable in 15～45 ℃ scope), so can be suppressed at the main carrier copy pattern and finish magnetic on the magnetizing pattern after duplicating local off-centre taking place, can reduce because of the main carrier and the wrong incidence that change in size caused of duplicating acceptor.In addition, if use in the scope of above-mentioned environment temperature and relative humidity, the ratio (α S/ α M) of main carrier hotline expansion coefficient α M and the hotline expansion coefficient α S that duplicates acceptor in 0.5～40 scope main carrier and duplicate acceptor, then can further reduce main carrier that causes because of temperature variation and the variation of duplicating the relative size of acceptor, can suppress the generation of mistake.
And, in the magnetic copy process, especially separating main carrier and duplicating in the operation of acceptor, because relative humidity is controlled at 10～80RH% (be it is desirable in 35～70RH%) the scope, so, can suppress the electrostatic adhesion of magnetospheric oxidation of main carrier and dust, can antipollutionly take place, thereby can significantly reduce the damaged of signal.In addition, the particulate less than 0.3 μ m of the surrounding air degree of purity when making conveyance duplicate acceptor in per 1 cubic feet is less than 100, and when making particle number greater than 0.5 μ m be zero, can further suppress adhering to of dust, and reduce the damaged of signal.And if to duplicating acceptor by removing static before contacting with main carrier, blowing is removed attached to the dust that duplicates on the receptor surface, then can further reduce the damaged of signal.
Description of drawings
Fig. 1 be the expression embodiment of the invention 1 magnetic copy device in the schematic front view of duplicating the acceptor released state.
Fig. 2 is the vertical view of the main carrier in the presentation graphs 1.
Fig. 3 be the expression embodiment of the invention 2 magnetic copy device in the schematic front view of duplicating the acceptor released state.
Fig. 4 is the vertical view of the main carrier in the presentation graphs 3.
Fig. 5 is the schematic perspective view of the magnetic copy device of the expression embodiment of the invention 3.
Fig. 6 is the vertical view of the main carrier among Fig. 5.
Fig. 7 is the schematic perspective view of the magnetic copy device of the expression embodiment of the invention 4.
Fig. 8 is the vertical view of the main carrier among Fig. 7.
Fig. 9 is the sectional front view of maintenance body structure of the magnetic copy device of expression other embodiments of the invention.
Figure 10 is the schematic section front view of maintenance body structure of the magnetic copy device of expression the present invention another other embodiment.
Figure 11 is the partial enlarged drawing of Figure 10.
Figure 12 represents the vertical view of the main carrier among Figure 10.
Figure 13 is the schematic section front view of maintenance body structure of the magnetic copy device of expression the present invention another other embodiment.
Figure 14 is the schematic section front view of the released state after the magnetic of expression Figure 13 duplicates.
Figure 15 is the partial perspective view of replication status of the magnetic copy device of the expression magnetic duplicating method of implementing another other embodiment of the present invention.
Figure 16 is the exploded perspective view of the device that reclines of Figure 15.
Figure 17 is the synoptic diagram that the magnetic of expression 1 embodiment duplicates.
Among the figure: 1,20,30,40,50, the 60-magnetic copy device, 2,42,52,62-duplicates acceptor, and 3～6,43,43`, 53,53`, the 63-main carrier, 3a～6a-information is carried the face of holding, 3b～6b-recess, P-servo figure, 7-master's fixed base, 8,11,21, the 31-separating mechanism, the 9-pawl, the 12-nozzle, 22, the 32-knockout pin, 44,54-keeps body down, 45, the last maintenance of 55-body, 46-combining mechanism, 47-packing ring, 48, the 58-central shaft, 49-air flue, 410-tributary circuit, the 411-resettlement section, the 413-air imports road, 52a, the 53a-center pit, the 59-separating component, 59a-the 1st axial region, 59b-the 2nd axial region, 59c-order difference part, the 65-device that reclines, the 66-pressue device, the 67-magnetic field applicator, 631-substrate, 632-soft ferromagnetic layer (magnetic).
Embodiment
Below, embodiments of the invention are described in detail.Fig. 1 be the expression embodiment of the invention 1 magnetic copy device in the schematic front view of duplicating the acceptor released state.Fig. 2 is the vertical view of the main carrier in the presentation graphs 1.Each figure only is a synoptic diagram in addition, uses the ratio different with physical size to represent to the size of its thickness etc.
Magnetic copy device 1 shown in Figure 1 is that a kind of handle has the one side of duplicating acceptor 2 of accepting the magnetic recording portion duplicate and carries by the information of the main carrier 3 that is pressed in the Copy Info that is carried with corresponding servosignal under to the state of center position and hold on the face 3a, make it form closely contact, apply magnetic field by not shown magnetic field applicator, carry out the device that magnetic duplicates.The relative information of main carrier 3 is carried the back side of holding face 3a (surface of contact) and is maintained on the main fixed base 7 that is positioned at downside, is positioned on the back side of not shown pressing component by the surface of contact that is pressed in the relative and main carrier 3 that duplicates acceptor 2 of upside.
In addition, magnetic copy device 1 has finishing and separates after magnetic duplicates and separating mechanisms that duplicate acceptor 28 that main carrier 3 closely contacts.And,, also have main carrier 3 and duplicate the pressing mechanism that applies contact force between the acceptor 2 though do not illustrate in the drawings.
Duplicate the discoid magnetic recording media that acceptor 2 uses the hard disk that is formed with magnetic recording portion (magnetosphere) on its two sides or one side etc.
Employed main carrier 3 in the present embodiment as shown in Figure 2, carries formation inclined-plane structure on the outer thorough week of holding face 3a in information.This main carrier 3 forms discoid disk, and for example, by cover the soft-magnetic body layer on the micro concavo-convex figure that is formed on the substrate, the formation Copy Info carries holds face 3a.And make the external diameter of main carrier 3 roughly the same with the external diameter that duplicates acceptor 2.
At Copy Info is under the situation of servosignal, carries in the information of main carrier 3 and holds on the face 3a, is uniformly-spaced forming servo figure P (copy pattern) in the elongated area that the radiation direction is extended from central division.In the outer peripheral edges of the outer peripheral portion that is distal to servo figure P of main carrier 3 on full week,, form the thickness recess 3b of attenuation gradually that makes outer circumference end by removing part with inclined plane shape.
Described separating mechanism 8 has a plurality of pawls 9, and the leading section 9a of this pawl 9 is to the central part bending.When making main carrier 3 and duplicating acceptor 2 tight contacts, each pawl 9 can move to the center position of main carrier 3, make leading section 9a be inserted into the main carrier 3 that forms by described recess 3b and duplicate in the space between the acceptor 2, and all can being moved upward of separating mechanism 8.By being inserted into the pawl 9 of this separating mechanism 8 in the recess 3b and rising mobilely, hook with main carrier 3 closely contact by leading section 9a and to duplicate acceptor 2, thereby duplicating acceptor 2 from main carrier 3 separation.
Described pawl 9 more than 1 is set at least.In addition, also can only on the part corresponding on the periphery, form described recess 3b with pawl described separating mechanism 89 positions.In addition, for the shape of recess 3b, except inclined plane shape also can form step-like or nick shaped.
Main fixed base 7 is discoid, has the toroidal maintenance face 7a of external diameter greater than main carrier 3 external diameters, by being adsorbed on the central portion of this maintenance face 7a below main carrier 3, forms maintenance.The not shown pressing component that is positioned at upside has disc-shape equally, and have greater than the press surface that duplicates acceptor 2 external diameters, this pressing component is on above-below direction, can carry out moving relative to main fixed base 7 near separating, thereby can make both form tight contact duplicating acceptor 2 by being pressed on the main carrier 3.In addition, the elastomeric element of sheet can be set below pressing component also, push by this elastomeric element and duplicate acceptor 2.
In addition, outstanding rotary shaft 7b is set on the bottom surface of main fixed base 7.Make this main fixed base 7 carry out magnetic when duplicating and not shown rotating mechanism constitute and link, make and duplicate acceptor 2 and main carrier 3 carries out the rotation of one.
Carrying out magnetic when duplicating, to duplicating acceptor 2, if recording mode is then to face inner track direction, if perpendicular recording then carries out initial dc magnetization in advance to vertical direction in the face.Closely contact with main carrier 3 by making this duplicate acceptor 2 then, and apply to duplicate to the track direction roughly opposite or vertical direction and use magnetic field, carry out magnetic and duplicate with initial dc magnetization direction.
As the substrate of main carrier 3, can use nickel, silicon, quartz plate, glass, aluminium, alloy, pottery and synthetic resin etc.Available impression methods etc. form convex-concave pattern.About the formation of soft-magnetic body is that vacuum film-forming method or the electrochemical plating etc. of magnetic material by vacuum vapour deposition, metallikon, ion plating method etc. are carried out film forming.What record and perpendicular recording were used in the face is essentially identical main carrier 3.
Unshownedly in the drawings be used to apply the magnetic field applicator that duplicates with magnetic field and initial magnetic field, under the situation about writing down, for example ring-like electromagnet be arranged on both sides up and down in face, equidirectional up and down applying with duplicating of the parallel generation of track direction used magnetic field.Make main fixed base 7 rotations, all faces that duplicate acceptor 2 and main carrier 3 are applied to duplicate use magnetic field.Also can be set as the structure that the magnetic field applicator rotation is moved.Magnetic field applicator also can only be arranged on one-sided, also can be configured in both sides or a side to permanent magnet device.In addition, the magnetic field applicator under the perpendicular recording situation is at electromagnet that disposes opposed polarity up and down or permanent magnet, generates and applies duplicating of vertical direction and use magnetic field.
In described magnetic copy device 1, carry out magnetic and duplicate by a plurality of acceptors 2 that duplicate of 3 pairs of same main carriers, at first, respectively each main carrier 3 location and remain on each main fixed base 7.Make under pressing component and the released state that main fixed base 7 separates, that adjusts that center ground places in advance that in face direction or vertical direction carried out initial magnetization duplicates acceptor 2, pressing component is moved near main fixed base 7, push and duplicate acceptor 2 and main carrier 3 with the pressure of regulation by pressing mechanism, form both tight contacts.Then, make magnetic field applicator approaching, when making 7 rotations of main fixed base, apply with roughly rightabout the duplicating of initial magnetization and use magnetic field, the magnetizing pattern of the copy pattern of corresponding main carrier 3 is copied to the magnetic recording portion of duplicating acceptor 2 by magnetic field applicator.Promptly, duplicating of when described magnetic duplicates, being applied be absorbed in magnetic field by in main carrier 3 copy patterns with duplicate the formed protuberance figures of soft-magnetic body that acceptor 2 closely contacts in, under the situation about in face, writing down, the initial magnetization of this part does not reverse, and the initial magnetization of other parts reverses, under the situation of perpendicular recording, the initial magnetization of this part counter-rotating and the initial magnetization of other parts is nonreversible is duplicated on the acceptor 2 thereby the magnetizing pattern of the copy pattern of corresponding main carrier 3 is copied to.
Then, finish duplicate after, carry out the action of lifting of pressing component, the leading section 9a of the pawl 9 of separating mechanism 8 is inserted in the main carrier 3 of tight contact and duplicates in the space that is formed by recess 3b on the peripheral part of acceptor 2 from outer circumferential side, by pawl 9 being buckled in below the periphery of duplicating acceptor 2 and upwards lifting, come to separate from main carrier 3 duplicating acceptor 2.Then the separated acceptor 2 that duplicates that gets off is passed out to the outside, again the next one is duplicated acceptor 2 and carry out same magnetic and duplicate.
According to present embodiment, on the peripheral part that duplicates acceptor 2 after pawl 9 by separating mechanism 8 is buckled in and finishes magnetic and duplicate and upwards lift, can be easily positively, and can not cause damage ground not carry out and tight the duplicating separating of acceptor 2 of contact of main carrier 3, can increase work efficiency and production efficiency.
Fig. 3 be the expression embodiment of the invention 2 magnetic copy device in the schematic front view of duplicating the acceptor released state, Fig. 4 is the vertical view of the main carrier in the presentation graphs 3.The magnetic copy device 10 of the present embodiment just recess state and the separating mechanism of main carrier is different with top embodiment, and other parts are identical with described the 1st embodiment, and identical component part use same-sign is represented.
As shown in Figure 4, the employed main carrier 4 of present embodiment carries the recess 4b of formation inclined-plane, 4 positions structure on the periphery of holding face 4a in information.This main carrier 4 is discoid disk, carry to hold on the face 4a at Copy Info and form servo figure P (copy pattern), on the outer peripheral edges of the outer peripheral portion that is distal to servo figure P of main carrier 4, remove to the thickness attenuation by making outer circumference end at 4 positions the recess 4b that the part with inclined plane shape forms the ditch shape.
The separating mechanism 11 of present embodiment has a plurality of nozzles 12 (only having represented 1 among the figure), the leading section 12a of this nozzle 12 is when making main carrier 4 and duplicating acceptor 2 tight contacts, can and duplicate in the space that forms between the acceptor 2 and move towards the main carrier 4 that forms by described recess 4b, and constitute binding with the pressure source that can spray pressure gas.By from the nozzle 12 of this separating mechanism 11 to recess 4b ejection pressure gas, gas is blown into main carrier 4 and duplicates between the surface of contact of acceptor 2, makes to duplicate acceptor 2 and blown afloat, thereby it is separated with main carrier 4.
In addition, duplicate acceptor 2 except hard disk in the present embodiment, can also use high density floppy disk.
According to present embodiment, owing to spray pressure gas to the surface of contact of finishing after duplicating that duplicates acceptor 2 and main carrier 3 by the separating mechanism 11 that constitutes by nozzle 12, can be easily and can not cause damage ground not separate and duplicate acceptor 2 from main carrier 4, can increase work efficiency and production efficiency.
Fig. 5 is the schematic perspective view of the magnetic copy device of the expression embodiment of the invention 3, and Fig. 6 is the vertical view of the main carrier among Fig. 5.The magnetic copy device 20 of the present embodiment just recess state and the separating mechanism of main carrier is different with top embodiment, and other parts are identical with described the 1st embodiment, and identical component part use same-sign is represented.
As shown in Figure 6, the employed main carrier 5 of present embodiment is not forming and is duplicating the poroid recess 5b that the acceptor 2 tight information that contact are carried 4 positions formation perforations on the part of the servo figure P (copy pattern) that holds face 5a.That is, main carrier 5 is discoid disk, between radial servo figure P, forms and connects poroid recess 5b.
The separating mechanism 21 of present embodiment has a plurality of knockout pins 22, this knockout pin 22 is set on the main fixed base 7, inserted slidably in the described recess 5b, and be connected, under the driving of action component, can be haunted above the main carrier 6 with not shown action component.When tight contact, make knockout pin 22 be in the state of withdrawal, outstanding from recess 5b by the knockout pin 22 that makes separating mechanism 21 after finishing magnetic and duplicating, duplicate acceptor 2 with its front end jack-up, duplicate acceptor 2 thereby separate from main carrier 5.Knockout pin 22 more than 1 is set at least.
According to present embodiment, duplicate acceptor 2 owing to boost to finish after duplicating by the separating mechanism 21 that constitutes by knockout pin 22, thus can be easily and can not cause damage ground not separate and duplicate acceptor 2 from main carrier 4, can increase work efficiency and production efficiency.
Fig. 7 is the schematic perspective view of the magnetic copy device of the expression embodiment of the invention 4, and Fig. 8 is the vertical view of the main carrier among Fig. 7.The magnetic copy device 30 of the present embodiment just recess state and the separating mechanism of main carrier is different with top embodiment, and other parts are identical with described the 1st embodiment, and identical component part use same-sign is represented.
As shown in Figure 8, the employed main carrier 6 of present embodiment is not forming and is duplicating the nick shaped recess 6b that the acceptor 2 tight information that contact are carried 4 positions formation perforations on the part of the servo figure P (copy pattern) that holds face 6a.That is, main carrier 6 is discoid disk, forms the recess 6b of half round cut shape on the periphery of radial servo figure P.
The separating mechanism 31 of present embodiment has a plurality of knockout pins 32, this knockout pin 32 is set on the main fixed base 7, inserted slidably in the described recess 6b, and be connected, under the driving of action component, can be haunted above the main carrier 5 with not shown action component.The front end of this knockout pin 32 forms high outside and low outside inclined-plane, only constitutes to contact with the peripheral part that duplicates acceptor 2, and contact history face not.When tight contact, make knockout pin 32 be in the state of withdrawal, outstanding from recess 6b by the knockout pin 32 that makes separating mechanism 31 after finishing magnetic and duplicating, duplicate acceptor 2 with its front end jack-up, duplicate acceptor 2 thereby separate from main carrier 6.Knockout pin 32 more than 1 is set at least.
According to present embodiment, because the separating mechanism 31 that is made of knockout pin 32 is pushed away on the peripheral part of finishing after duplicating that duplicates acceptor 2, so can be easily and can not cause damage ground not separate and duplicate acceptor 2 from main carrier 6, can increase work efficiency and production efficiency.
In addition, as another other embodiment, also can be as shown in Figure 6, use has the main carrier 5 of the recess 5b that is made of the through hole that connects the part that does not form copy pattern, constitute and have the not shown separating mechanism that is communicated with and is arranged on the nozzle on the main fixed base 7 with this recess 5b, finish duplicate after, by by recess 5b pressure gas being blown between the surface of contact, separating with main carrier 5 closely contacts and duplicate acceptor 2 from nozzle.
Below, the magnetic copy device of other embodiments of the invention is described.Fig. 9 is the sectional front view of maintenance body structure of the magnetic copy device of expression other embodiments of the invention.In addition, this figure is a synoptic diagram, and the size of its thickness etc. uses the ratio different with physical size to represent.
In addition, duplicating acceptor 42 uses by the discoid magnetic recording media that forms the formations such as hard disk of magnetic recording portion (magnetosphere) on two sides or one side.
In addition, keep body 44,45 to constitute one up and down, use fixed part (screw etc.) 46 to fix then by bayonette configuration.O-ring seal 47 sealings such as grade of mutual surface of contact.
In magnetic copy device 40, be provided with and insert main carrier 43,43` and duplicate acceptor 42 central openings, be used to position and fixing central shaft 48, in described central shaft 48, be provided with the path 49 that flows through compressed-air actuated minor diameter and lead to described main carrier 43,43` and the described tributary circuit 410 that duplicates the surface of contact of acceptor 42.In addition, it is desirable to constitute the described tributary circuit 410 of the circumference in equal parts more than 2.
And, also can as Figure 10, Figure 11 and shown in Figure 12, in main carrier 43,43` medium pore 43a on all sides, with the surface of contact that duplicates acceptor 42 on form the ditch shape the wedge shape air import road 413.In this case, making air import the aperture position that described tributary circuit 410 is aimed on road 413, under situation as shown in the figure, is equally spaced to form 4.
As main carrier 43,43` and after duplicating tight contact of acceptor 42 formation, described air imports interior all end openings on road 413 towards central shaft 48, the other end is the extension of wedge shape to duplicating acceptor 42 faces, makes pressurized air enter state between the surface of contact easily thereby form.
In addition, described air imports road 413 and is not limited to wedge shape, also can form easily pressurized air to be imported main carrier and duplicate conical surface shape between the acceptor and U ditch shape etc.At least form 2 at diagonal position, or this air that equally spaced forms more than 3 imports road 413.To note making this moment the air of formation to import territory, all lateral areas or disturb roughly radiating to form between the figure that forms on the direction not and in the copy pattern (not shown), road 413.
And, also can form air and import road 413 by on the full week at interior all positions of the surface of contact of main carrier 43,43`, removing a cone shape part.
Supply with pressurized air to described air flue 49, this pressurized air can easily separate described main carrier 43,43` with the described acceptor 42 that duplicates.
Carrying out magnetic when duplicating, to duplicating acceptor 42, if recording mode is then to face inner track direction, if perpendicular recording then carries out initial dc magnetization in advance to vertical direction in the face.Make this duplicate acceptor 42 then and closely contact, apply magntic duplication magnetic field, carry out magnetic and duplicate by applying with initial roughly rightabout track direction of dc magnetization direction or vertical direction with main carrier 43,43`.
At this moment, because duplicate acceptor 42 and main carrier 43 in order to make, 43` forms and contacts more closely, it is desirable to make resettlement section 411 formation vacuum states.In order to form this vacuum state, can use described smaller-diameter path 49, also vacuum vent holes (not shown) can be set in addition.
As the substrate of main carrier 43,43`, can use nickel, silicon, quartz plate, glass, aluminium, alloy, pottery and synthetic resin etc.Available impression methods etc. form convex-concave pattern.About the formation of soft-magnetic body is that vacuum film-forming method or the electrochemical plating etc. of magnetic material by vacuum vapour deposition, metallikon, ion plating method etc. are carried out film forming.What record and perpendicular recording were used in the face is essentially identical main carrier.
Apply duplicate with magnetic field and initial magnetic field the situation of not shown magnetic field applicator recording mode in face under, for example,, apply to occur in the identical direction of upward and downward and be parallel to duplicating of track direction and use magnetic field at ring-like electromagnet of both sides configuration up and down.Rotation keeps body 44,45 up and down then, to duplicate applying to duplicate and using magnetic field of acceptor 42 and main carrier 43,43` comprehensively.In addition, also can constitute the structure that the magnetic field applicator rotation is moved.Also can be formed in both sides or at the magnetic field applicator of side configuration permanent magnet.In addition, the magnetic field applicator that carries out perpendicular recording is at permanent magnet that disposes opposed polarity up and down or electromagnet, use magnetic field by apply duplicating of generation to vertical direction, the magnetizing pattern of copy pattern that carries out corresponding main carrier 43,43` is to the duplicated record that duplicates acceptor 42.
And, finish duplicate after, if resettlement section 411 is in vacuum state, then need to wait to return to open after the normal atmosphere (An) to keep body 44,45 up and down.In this case, also can utilize the path 49 of described minor diameter to recover path as atmospheric pressure.
Supply with to described smaller-diameter path then and be used to separate the pressurized air that duplicates acceptor 42 and main carrier 43,43`.Can determine suitable pressure according to the material of duplicating acceptor 42 and main carrier 43,43`, intensity, contact strength etc. when duplicating.
According to present embodiment, can be easily effectively, and can not cause damage ground not duplicate separating of acceptor 42 and main carrier 43,43`, and, under situation with air importing road 413, air can be imported surface of contact effectively, has realized good separation property, thereby can improve work and production efficiency.
In addition, in the explanation herein, pressurized air is illustrated through keeping the structure of body 44 down, but the present invention also comprises the structure of the last maintenance body 45 of process.
Below, the magnetic copy device of another other embodiment of the present invention is described.Figure 13 is the schematic section front view of maintenance body structure of the magnetic copy device of expression the present invention another other embodiment, and Figure 14 is the schematic section front view of the released state after the magnetic of expression Figure 13 duplicates.In addition, this figure is a synoptic diagram, to the size of wherein thickness etc. to represent with actual different proportion.
In addition, duplicate the discoid magnetic recording media that acceptor 52 uses the hard disk that forms magnetic recording portion (magnetosphere) on two sides or one side, high density floppy disk etc.Duplicate at this and to form the center pit 52a of diameter on central part of acceptor 52 less than the center pit 53a diameter of described main carrier 53.
In addition, keep body 55,54 to constitute one up and down, use fixed part (screw etc.) 56 to fix then by bayonette configuration.O-ring seal 57 sealings such as grade of mutual surface of contact.
Be provided with the central shaft 58 that can move on direction of principal axis on the central part that keeps body 54 down, the leading section of this central shaft 58 is inserted in center pit 52a, the 53a that duplicates acceptor 52 and main carrier 53, constitutes the separating component 59 with location and separation function.
Described separating component 59 has the 1st axial region 59a in the center pit 53a of main carrier 53 that is entrenched in the below, be entrenched in less than the 1st axial region 59a diameter duplicate the 2nd axial region 59b in the acceptor 52 center pit 52a and the order difference part 59c between the 1st axial region 59a and the 2nd axial region 59b, and relative to keeping body 54 on direction of principal axis, to move down.Described order difference part 59c can touch below the periphery that duplicates acceptor 52 center pit 52a.
Carrying out magnetic when duplicating, as shown in Figure 13, central shaft 58 (separating component 59) is positioned at the position of decline, the position of the order difference part 59c of this moment be lower than below main carrier 53 above.Keeping body 54 to reach fixing respectively main carrier 53, the 53` of keeping on the inner face that keeps body 55 down, the main carrier 53 of below is by finishing the location on the 1st axial region 59a that center pit 53a is entrenched in separating component 59, the acceptor 52 that duplicates that is placed into is finished the location by center pit 52a is entrenched on the 2nd axial region 59b, makes the two sides of duplicating acceptor 52 form tight the contact with main carrier 53,53` then under the closure state that keeps body 55,54 up and down.
Then, carry out magnetic with magnetic field and duplicate by applying to duplicate, at this moment, to the described acceptor 52 that duplicates, if recording mode is then to face inner track direction in the face, if perpendicular recording then carries out initial dc magnetization in advance to vertical direction, and then carry out magnetic with magnetic field and duplicate by applying to the track direction roughly opposite or vertical direction to duplicate with initial dc magnetization direction.
At this moment, duplicate acceptor 52 and main carrier 53 in order to make, 53` forms and contact more closely, it is desirable to make resettlement section 511 formation vacuum states.In order to form this vacuum state, vacuum vent holes (not shown) can be set in addition.In addition, finish duplicate after, if resettlement section 511 is in vacuum state, then to wait to return to open again after the normal atmosphere (An) to keep body 54,55 up and down.
As shown in figure 14, finish duplicate after, under removing, keep body 54 and on keep making its separation in the button card of body 55, and central shaft 58 (separating component 59) axially is moved upward.Like this, main carrier 53` and the last maintenance body 55 that makes the top together from duplicate acceptor 52 above separate, on the other hand, the mobile separating component 59 order difference part 59c that rise form below the periphery that duplicates acceptor 52 center pit 52a and contact, this is duplicated acceptor 52 separate and lift, and remain on the state that separates with main carrier 53 duplicating acceptor 52 from the main carrier 53 of below.Be used as the acceptor 52 that duplicates that handles such as the sucker of carrying device, the sucker that utilizes the bernoulli principle or machine tool finish after duplicating then and lift and pass out to the outside.
As the substrate of main carrier 53,53`, can use nickel, silicon, quartz plate, glass, aluminium, alloy, pottery and synthetic resin etc.Available impression methods etc. form convex-concave pattern.About the formation of soft-magnetic body is that vacuum film-forming method or the electrochemical plating etc. of magnetic material by vacuum vapour deposition, metallikon, ion plating method etc. are carried out film forming.What record and perpendicular recording were used in the face is essentially identical main carrier.
Apply duplicate with magnetic field and initial magnetic field the situation of not shown magnetic field applicator recording mode in face under, for example,, apply to occur in the identical direction of upward and downward and be parallel to duplicating of track direction and use magnetic field at ring-like electromagnet of both sides configuration up and down.Rotation keeps body 55,54 up and down then, to duplicate applying to duplicate and using magnetic field of acceptor 52 and main carrier 53,53` comprehensively.In addition, also can constitute the structure that the magnetic field applicator rotation is moved.Also can be formed in both sides or at the magnetic field applicator of side configuration permanent magnet.In addition, the magnetic field applicator that carries out perpendicular recording is at permanent magnet that disposes opposed polarity up and down or electromagnet, applies duplicating of generation to vertical direction and uses magnetic field.
According to present embodiment, separate with can can't causing damage easily effectively and duplicate acceptor 52 and main carrier 53,53`, and, owing to remain on the state that separates with main carrier 53,53` duplicating acceptor 52, so the absorption with main carrier 53 can not take place in the conveyance process again, duplicate acceptor 52 thereby can easily take out of to finish after duplicating, can improve work and production efficiency.
In addition, in the above-described embodiment, be that separating component 59 and central shaft 58 are constituted one, but also can constitute central shaft 58 and separating component respectively.In addition, the driving of moving at direction of principal axis for described separating component 59 is except being provided with drive unit, also elastomeric element can be set, make spring force act on detaching direction, during releasing contact force after being formed in magnetic and duplicating, duplicating the state that acceptor 52 is pushed detaching direction to and kept separating.And, also can be equipped with to duplicating acceptor 52 and the surface of contact of main carrier 53,53` and carry the device etc. of forced air.
Below, another other embodiment of the present invention are described.Figure 15 is the partial perspective view of replication status of the magnetic copy device of the expression magnetic duplicating method of implementing another other embodiment of the present invention, and Figure 16 is the exploded perspective view of this device that reclines.Figure 17 is the synoptic diagram of the magnetic duplicating method of expression the present invention 1 embodiment.In addition, each figure is a synoptic diagram, and its thickness equidimension uses the ratio different with physical size to represent.
Duplicate the discoid magnetic recording media of hard disk that acceptor 62 uses two sides or one side to go up to form magnetic recording portion (magnetosphere), high density floppy disk etc., and in be formed centrally center pit 62a.And this is duplicated acceptor 62, if recording mode is then to face inner track direction, if perpendicular recording then carries out initial dc magnetization in advance to vertical direction in the face.The main carrier 63 circular disk that rigid body with center pit 63a constitutes of serving as reasons, the Copy Info that is formed with the magnetic copy pattern carries the face of holding 63 and closely contacts with duplicating acceptor 62, and its back side is maintained on the downside welded part 611.Elasticity pressing component 64 is used to contact and by being pressed in the back side of duplicating acceptor 62, the material of the flexible characteristic of apparatus constitutes discoid, and is maintained on the upside welded part 612.
The downside welded part 611 of device 65 of reclining has the adsorption plane 611a that absorption keeps main carrier 63.Below upside welded part 612, be provided with the supporting surface 612a that keeps elasticity pressing component 64.Upside welded part 612 is set can be moved at direction of principal axis, can carry out moving of contact separation under the effect of pressue device 66, and forms being in contact with one another under the authorised pressure.Discoid downside welded part 611 and upside welded part 612 are when closed action, both neighboring jut 611b, 612b form contact, make the inner sealing state that keeps, and constitute with not shown rotating mechanism and to be connected the driven in rotation of formation one.On the central part of downside welded part 611, form register pin 611c.
Be used to apply duplicate and reach under the situation of magnetic field applicator 67 recording mode in face that applies the initial magnetic field where necessary with magnetic field, for example, being configured in both sides up and down, applying to be created in the identical direction of upward and downward and be parallel to duplicating on the track direction and use magnetic field along duplicating ring-like the electromagnet that acceptor 62 radial directions form winding around 73 on the iron core 72 crack.Make device 65 rotations that recline then, all faces that duplicate acceptor 62 and main carrier 63 are applied to duplicate use magnetic field.Also can constitute the structure that magnetic field applicator 67 rotations are moved.Also can be only at side configuration magnetic field applicator 67, also can be or side configuration permanent magnet device in both sides.
In addition, under the situation of perpendicular recording, magnetic field applicator 67 is at the recline electromagnet or the permanent magnet of device 65 upper and lower sides configurations opposed polarity, applies generation duplicating in vertical direction and uses magnetic field.For the device that can only apply magnetic field to its part, can be by moving recline device 65 or shifting magnetic field, the magnetic that carries out all faces duplicates.
Utilize tight that described magnetic copy device 60 carries out that operation that magnetic duplicates comprises conveyance operation, the main carrier 63 that duplicates acceptor 62 and duplicate acceptor 62 to contact operation, duplicate with magnetic field and apply operation, main carrier 63 and duplicate the separation circuit of acceptor 62 and take out of the operation of finishing after duplicating of taking out of of duplicating acceptor 62.
In described magnetic copy process, at least main carrier 63 with duplicate acceptor 62 closely contact operation, apply duplicate with magnetic field operation and main carrier 63 with duplicate in the separation circuit of acceptor 62, environment temperature is controlled in the scope of 10～60 ℃ (preferably 15～45 ℃), relative humidity is controlled at 10～80RH% (preferably in 35～70RH%) the scope.
In addition, preferably use by in described temperature, humidity range, the hotline expansion coefficient α M of main carrier 63 and the hot line die swell ratio (α S/ α M) of duplicating the hotline expansion coefficient α S of acceptor 62 more than 0.5, the main carrier 63 made of the material of 40 following scopes and duplicate acceptor 62.
And preferably the average amount of the particulate less than 0.3 μ m that the degree of purity of the surrounding air in the operation of duplicating acceptor 62 in conveyance is set in 1 cubic feet is less than 100, and to make the particle number greater than 0.5 μ m be zero.In addition, preferably destatic blowing, it is closely contacted having removed with main carrier 63 attached to it to duplicating acceptor 62.
It is to carry out magnetic and duplicate with a plurality of acceptors 62 that duplicate of 63 pairs of same main carriers that the magnetic of magnetic copy device 60 duplicates, and at first keeps main carrier 63 and elasticity pressing component 64 on downside welded part 611 and upside welded part 612 respectively.Then under the state that upside welded part 612 and downside welded part 611 are separated, will be in face direction or duplicate acceptor 62 conveyances to magnetic copy device 60 what vertical direction had been carried out initial magnetization in advance, and be positioned on the center.Destatic the blowing dedusting of air to duplicating acceptor 62 and main carrier 63 before this duplicates the conveyance of acceptor 62 or after the conveyance.Then, drive the closed action that pressue device 66 carries out near downside welded part 611 upside welded part 612, make elasticity pressing component 64 touch the back side of duplicating acceptor 62, and it is applied pressing force, duplicate acceptor 62 and contact with the tight of main carrier 63 thereby form.Then, make the top and bottom of the magnetic field applicator 67 approaching devices 65 that recline that are positioned at upper and lower sides, when the device 65 that reclines is rotated, use magnetic field to roughly applying to duplicate on the reverse direction with initial magnetization by magnetic field applicator 67, thus the magnetizing pattern duplicated record of the copy pattern of corresponding main carrier 63 to the magnetic recording portion of duplicating acceptor 62.Finish duplicate after, make upside welded part 612 carry out opening action, separate from main carrier 63 duplicating acceptor 62, and discharge outside the auto levelizer, move into the next one then and duplicate acceptor 62 and repeat identical magnetic replication actions.
The magnetic reproduction process of recording mode is roughly as follows in the face shown in Figure 17.At first such shown in Figure 17 (a), apply initial static magnetic field Hin to duplicating acceptor 62 by a direction to track direction, carry out initial magnetization (dc erasing) in advance.Then, shown in Figure 17 (b) like that, the protuberance end face that this face that is replicated that duplicates acceptor 62 (magnetic recording portion) and the information by cover soft ferromagnetic layer 632 (magnetic) formation on the micro concavo-convex figure of substrate 631 of main carrier 63 are carried the face of holding is closely contacted, use magnetic field H du by applying to the track direction of duplicating acceptor 62, carry out magnetic and duplicate with rightabout the duplicating of described initial magnetic field Hin.Duplicate with magnetic field H du and absorbed by the soft ferromagnetic layer 632 of protuberance in the protuberance part, therefore do not reverse in the magnetization of this part, and the magnetization on other parts is reversed, its result is shown in Figure 17 (c), and the magnetizing pattern of the figure that the tight contact protuberance and the recess space by soft ferromagnetic layer 632 of corresponding main carrier 63 forms is replicated and records on the face that is replicated (magnetic track) that duplicates acceptor 62.
In addition, convex-concave pattern for the substrate 631 of described main carrier 63, even the negative patterning opposite with positive figure shown in Figure 17 also can come the same magnetizing pattern of duplicated record by constituting the initial magnetic field Hin direction opposite with described direction and duplicating the direction with magnetic field H du.
Be under the situation of ferromagnetism body of system such as nickel at described substrate 631, though only need this substrate 631 own, just can not carry out magnetic and duplicate and do not need to cover soft ferromagnetic layer 632, but can realize that by the soft ferromagnetic layer 632 that setting has a good duplication characteristic better magnetic duplicates.At substrate 631 is under the situation of nonmagnetic material, and soft ferromagnetic layer 632 must be set.In addition, it is desirable on soft ferromagnetic layer 632, be provided with the diaphragm of dried carbon film of rhombus (DLC) etc., also lubricant layer can be set.In addition, better is DLC diaphragm and the lubricant layer that 5～30nm is set simultaneously.The strengthening layer that contacts of Si etc. also can be set between soft ferromagnetic layer 632 and diaphragm in addition.Lubricant, to the contact process of duplicating acceptor 62 in formed skew when correcting, can prevent damage that causes because of friction etc., can improve permanance.
Substrate 631 as main carrier 63 can use nickel, silicon, quartz plate, glass, aluminium, alloy, pottery and synthetic resin etc.Available impression methods etc. form convex-concave pattern.Impression method is that the glass plate (or quartz plate) at surface smoothing is gone up with formation photoresists layers such as annular semar techniques, make this glass plate rotation on one side, laser (or electron beam) with corresponding servosignal modulation shines on one side, on the part of each sector on the corresponding circumference on all faces of photoresists, the figure of stipulating for example is the exposure that is equivalent to the figure of servosignal.Carry out the video picture of photoresists then and handle, obtain to have the concaveconvex shape that forms by photoresists by the part of removing exposure.Then,, (electroforming) electroplated on its surface handle, make the Ni substrate of convex-concave pattern, take off from former dish at last with positive shape based on the convex-concave pattern of former panel surface.This substrate can directly be used as main carrier, or as required, covers soft ferromagnetic layer or diaphragm on convex-concave pattern, uses as main carrier then.
In addition, also can make the 2nd former dish, use the 2nd former dish then, make substrate with negative shape convex-concave pattern by electroplating by on described former dish, implementing plating.And, also can be by the 2nd former dish being electroplated or by pressing viscosity resin liquid, and it is solidified make the 3rd former dish, at the enterprising electroplating of the 3rd former dish, make the substrate with positive shape convex-concave pattern then.On the other hand, also can form the figure of photoresists,, on glass plate, form the hole, remove photoresists again and make former dish, make substrate by method same as described above then then by etching at described glass plate.
About the formation of soft ferromagnetic layer 632 is that vacuum film-forming method or the electrochemical plating etc. of magnetic material by vacuum vapour deposition, metallikon, ion plating method etc. are carried out film forming.Can use Co, Co alloy (CoNi, CoNiZr, CoNbTaZr etc.), Fe, Fe alloy (FeCo, FeCoNi, FeNiMo, FeAlSi, FeAl, FeTaN), Ni, Ni alloy (NiFe) as this magnetic material.Ideal FeCo, the FeCoNi of being to use.The ideal thickness of soft ferromagnetic layer 632 is in the scope of 50nm～500nm, and better is in the scope of 100nm～400nm.
Also can use described former dish to make resin substrate, make main carrier by soft ferromagnetic layer being set on its surface.Can use vestolit, epoxy resin, amorphous state Polyolefin and polyester of the acryl resin, Polyvinylchloride vinyl chloride copolymer etc. of polycarbonate polymethylmethacrylate etc. etc. as the resin material of resin substrate.If consider from aspects such as moisture-proof, dimensional stability and prices, then preferably use polycarbonate.Exist on the moulding product under the situation of overlap, can remove by polishing or polishing.In addition, also can use ultraviolet curable resin, electron ray curing resin etc. on former dish, to carry out annular coating, bar shaped coating formation substrate.
Under the situation of perpendicular recording, also use and described the main carrier 63 that interior recording mode is roughly the same, on substrate 631, form convex-concave pattern, laminated in its surface soft ferromagnetic layer 632 (magnetic).Under the situation of this perpendicular recording, for the magnetization of duplicating acceptor 62, on a direction of vertical direction, carry out initial dc magnetization in advance, it is closely contacted with main carrier 63, apply to duplicate by roughly opposite vertical direction and use magnetic field to this initial dc magnetization direction, carrying out magnetic duplicates, this duplicates with the protuberance of magnetic field at main carrier 63, soft ferromagnetic layer 632 by protuberance absorbs, the perpendicular magnetization of corresponding protuberance part is reversed, and duplicates on the acceptor 62 thereby can record the magnetizing pattern of corresponding convex-concave pattern.
The magnetic recording portion of duplicating acceptor 62 is made of application type magnetic recording layer or metal foil membranous type magnetic recording layer.Can use Co, Co alloy (CoPtCr, CoCr, CoPtCrTa, CoPtCrNbTa, CoCrB, CoNi etc.), Fe, Fe alloy (FeCo, FePt, FeCoNi) as metal foil membranous type magnetic recording layer.In order to carry out respond well duplicating, preferably make magnetosphere have the magnetic anisotropy that applies direction equidirectional (if in the face recording mode direction in face then, if perpendicular recording is then to vertical direction) with magnetic field.And, for following (the support side) that makes magnetic material has necessary magnetic anisotropy, it is desirable to be provided with nonmagnetic going to a grassroots level.And must in magnetosphere, make crystal structure consistent with grating constant.Therefore need to use Cr, CrTi, CoCr, CrTa, CrMo, NiAl, Ru etc.In addition, duplicate acceptor 62 with before main carrier 63 closely contacts, should be as required to lip-deep microspike or adhere to dust and utilize slide head, abrasive body etc. to carry out cleaning treatment.
[experimental technique]
Below, the embodiment and the comparative example of magnetic duplicating method are described, and the experimental result under the environmental baseline in above-mentioned scope is described.In experiment, use main carrier as described below, duplicate acceptor and assessment method.
＜main carrier 〉
On ganoid glass plate, utilize annular semar technique to smear photoresists (photoresists that are used for electron beam scanning, the exposure of when making the glass plate rotation, carrying out the electron beam irradiation.Then photoresists are carried out video picture and handle, remove and made former dish after the part of exposure, on former dish, form Ni coating by electroplating then, by separating, make the Ni substrate then.In the zone of 20～40mm position of the convex-concave pattern of Ni substrate on from the disc centre to the radial direction, wide 2.3 μ m, at interval the line of radial line in interior all positions of radial direction 20mm of 2.5 μ m, ditch depth 0.2 μ m is spaced apart 0.5 μ m.Use has the main carrier of above-mentioned convex-concave pattern.And when making main carrier, used die to make established law.On the Ni plate, be the soft ferromagnetic layer that makes the FeCo30at% layer under 25 ℃ of temperature at substrate temperature.It is 1.5 * 10 that the Ar spraying plating is pressed
-4Pa (1.08mTorr).Loading power is 2.80W/cm
2
＜duplicate acceptor 〉
In vacuum film formation apparatus (the dynamo-electric society in sesame Pu: the S-50S coating apparatus), at room temperature, reducing pressure 1.33 * 10
-5Pa (10
-7Torr) after, add argon and reaching 0.4Pa (3 * 10
-3Torr) under the condition, aluminium sheet is heated to 200 ℃, make CrTi60nm, CoCrPt25nm, magnetic flux density Ms is that 5.7T (4500 Gauss), coercivity H s are 3.5 o'clock the discoid magnetic recording medium (hard disk) of 199kA/m (2500Oe), use as duplicating acceptor.
＜varying dimensions assessment method 〉
(the coelectron corporate system SS-60) is measured the reproducing signals that duplicates acceptor to use the electromagnetic conversion characteristics determinator.To use the reading magnetic head gap be 0.19 μ m, read track width is that 0.8 μ m, write head gap are that 0.4 μ m, recording track width are the MR magnetic head of 1.2 μ m.Tracer signal input digit oscillograph, measure the shake of read output signal.When be assessed as less than 8% the time as the σ value of jitter value good (zero), σ value be assessed as in 8%～10% scope the time in (△), when being assessed as bad (*) above 10% the time, and represent this result with table 1.
＜signal defect assessment method 〉
The magnetic developer solution of 10 times of dilutions is dropped in duplicating on the acceptor of having carried out that magnetic duplicates, make its drying then, the variable quantity of the reproducing signals end that is rasterized is evaluated.Use differential interference type microscope to observe duplicating damaged 100 visuals field of carrying out at random of the signal that exists on the acceptor with 50 times magnification.If in this 100 visual field, be less than 5 places, then be assessed as good (zero), in the scope at 5～10 places be (△), if greater than 10 places then be assessed as bad (*).Its result is indicated in the table 1.
[embodiment 1]
Be to use above-mentioned main carrier and duplicate the magnetic duplicating method of acceptor, condition is as shown in table 1, temperature (room temperature): 11 ℃, and humidity (relative humidity): 13RH%, main carrier is in the hot line die swell ratio of duplicating acceptor (α S/ α M): 1.8, and the degree of purity of surrounding air: 10.In addition, degree of purity is meant at per 1 cubic feet (28.32 * 10
-3m
3) in volume greater than the number of 0.3 μ m particulate.
[embodiment 2,3]
The magnetic duplicating method of embodiment 2 is under the identical situation of other conditions and embodiment 1 humidity to be changed into 52RH%.The magnetic duplicating method of embodiment 3 is under the identical situation of other conditions and embodiment 1 humidity to be changed into 76RH%.
[embodiment 4,5]
The magnetic duplicating method of embodiment 4 is to be temperature change that 23 ℃, humidity are changed into 15RH% under the identical situation of other conditions and embodiment 1.The magnetic duplicating method of embodiment 5 is under the identical situation of other conditions and embodiment 4 humidity to be changed into 56RH%.
[embodiment 6～8]
The magnetic duplicating method of embodiment 6 is to change glass plate at other conditions and embodiment 5 identical following substrates that duplicate acceptor of situation into from aluminium sheet, and its hot line die swell ratio is (α S/ α M) 0.7.The magnetic duplicating method of embodiment 7 is to change the high density floppy disk that is made of vinegar ester gum sheet at the substrate that other conditions and embodiment 5 following identical of situations are duplicated acceptor, and its hot line die swell ratio (α S/ α M) is 42.The magnetic duplicating method of embodiment 8 is under the identical situation of other conditions and embodiment 5 degree of purity to be changed into 152.
[embodiment 9～12]
The magnetic duplicating method of embodiment 9 is under the identical situation of other conditions and embodiment 5 humidity to be changed into 79RH%.The magnetic duplicating method of embodiment 10 is to be temperature change that 56 ℃, humidity are changed into 18RH% under the identical situation of other conditions and embodiment 1.The magnetic duplicating method of embodiment 11 is under the identical situation of other conditions and embodiment 10 humidity to be changed into 61RH%.The magnetic duplicating method of embodiment 12 is under the identical situation of other conditions and embodiment 10 humidity to be changed into 73RH%.
[comparative example 1～6]
The magnetic duplicating method of comparative example 1 is under the identical situation of other conditions and embodiment 1 humidity to be changed into 9RH%.The magnetic duplicating method of comparative example 2 is under the identical situation of other conditions and embodiment 1 humidity to be changed into 86RH%.The magnetic duplicating method of comparative example 3 is under the identical situation of other conditions and embodiment 4 humidity to be changed into 6RH%.The magnetic duplicating method of comparative example 4 is under the identical situation of other conditions and embodiment 4 humidity to be changed into 91RH%.The magnetic duplicating method of comparative example 5 is under the identical situation of other conditions and embodiment 10 humidity to be changed into 6RH%.The magnetic duplicating method of comparative example 6 is under the identical situation of other conditions and embodiment 10 humidity to be changed into 85RH%.
[comparative example 7～9]
The magnetic duplicating method of comparative example 7 is under the identical situation of other conditions and embodiment 1 temperature to be changed into 4 ℃, humidity to change into 9RH%.The magnetic duplicating method of comparative example 8 is under the identical situation of other conditions and comparative example 7 humidity to be changed into 50RH%.The magnetic duplicating method of comparative example 9 is under the identical situation of other conditions and comparative example 7 humidity to be changed into 73RH%.
[comparative example 10～12]
The magnetic duplicating method of comparative example 10 is under the identical situation of other conditions and embodiment 1 temperature to be changed into 65 ℃, humidity to change into 6RH%.The magnetic duplicating method of comparative example 11 is under the identical situation of other conditions and comparative example 10 humidity to be changed into 49RH%.The magnetic duplicating method of comparative example 12 is under the identical situation of other conditions and comparative example 10 humidity to be changed into 73RH%.
＜evaluation result 〉
As can be seen from Table 1, in embodiment 1～12, because temperature is 11～56 ℃, humidity is 13～79RH%, respectively in 10～60 ℃, the proper range of 10～80RH%, so not because of the magnetospheric oxide of main carrier and duplicate the pollution that dust causes of adhering on the acceptor, be by changing the σ value to the test of change in size or the evaluation to signal defect by the damaged number of detection signal all obtains good result.In addition, bigger than normal because the material hot line die swell ratio (α S/ α M) of duplicating acceptor is 42 in embodiment 7, reduced the evaluation characteristic of σ value and change in size, therefore, this hot line die swell ratio (α S/ α M) preferably should be less than 40.In addition, when the air degree of purity among the embodiment 8 was 152, owing to be easy to adhere to dust under this environment, the signal defect rating was low, and therefore, this degree of purity is preferably less than 100.
On the other hand, in comparative example 1～6, though temperature is in suitable scope, humidity has exceeded normal scope, omits number so increased the signal that the pollution because of the magnetosphere oxide of main carrier causes, and has reduced the radio signal assessment grade.In addition, in comparative example 7～12, because the suitable scope that temperature exceeds, the change in size rating of value descends and changes irrelevant with humidity.In addition, in comparative example 8,11, because humidity is in suitable scope, so few attached to the dust that duplicates on the acceptor, the signal defect rating is good.
[table 1]
。
| Temperature (℃) | Humidity (RH%) | αS/αM | Degree of purity (individual) | σ value (%) | The damaged number of signal (individual) | |
| Embodiment 1 | 11 (very) | 13 (very) | 1.8 | 10 | 3(○) | 4(○) |
| Embodiment 2 | 11 (very) | 52 (very) | 1.8 | 10 | 5(○) | 2(○) |
| Embodiment 3 | 11 (very) | 76 (very) | 1.8 | 10 | 6(○) | 4(○) |
| Embodiment 4 | 23 (very) | 15 (very) | 1.8 | 10 | 5(○) | 4(○) |
| Embodiment 5 | 23 (very) | 56 (very) | 1.8 | 10 | 6(○) | 4(○) |
| Embodiment 6 | 23 (very) | 56 (very) | 26 | 10 | 4(○) | 2(○) |
| Embodiment 7 | 23 (very) | 56 (very) | 42 | 10 | 9(△) | 3(○) |
| Embodiment 8 | 23 (very) | 56 (very) | 1.8 | 152 | 3(○) | 7(△) |
| Embodiment 9 | 23 (very) | 79 (very) | 1.8 | 10 | 4(○) | 2(○) |
| Embodiment 10 | 56 (very) | 18 (very) | 1.8 | 10 | 4(○) | 2(○) |
| Embodiment 11 | 56 (very) | 61 (very) | 1.8 | 10 | 2(○) | 3(○) |
| Embodiment 12 | 56 (very) | 73 (very) | 1.8 | 10 | 3(○) | 4(○) |
| Comparative example 1 | 11 (very) | 9 (no) | 1.8 | 10 | 4(○) | 32(×) |
| Comparative example 2 | 11 (very) | 86 (no) | 1.8 | 10 | 2(○) | 19(×) |
| Comparative example 3 | 23 (very) | 6 (no) | 1.8 | 10 | 3(○) | 26(×) |
| Comparative example 4 | 23 (very) | 91 (no) | 1.8 | 10 | 3(○) | 35(×) |
| Comparative example 5 | 56 (very) | 6 (no) | 1.8 | 10 | 4(○) | 44(×) |
| Comparative example 6 | 56 (very) | 85 (no) | 1.8 | 10 | 2(○) | 35(×) |
| Comparative example 7 | 4 (no) | 9 (no) | 1.8 | 10 | 13(×) | 42(×) |
| Comparative example 8 | 4 (no) | 50 (very) | 1.8 | 10 | 16(×) | 9(○) |
| Comparative example 9 | 4 (no) | 88 (no) | 1.8 | 10 | 12(×) | 31(×) |
| Comparative example 10 | 65 (no) | 6 (no) | 1.8 | 10 | 11(×) | 26(×) |
| Comparative example 11 | 65 (no) | 49 (very) | 1.8 | 10 | 16(×) | 5(○) |
| Comparative example 12 | 65 (no) | 73 (no) | 1.8 | 10 | 13(×) | 21(×) |
Claims (2)
1. magnetic copy device, be a kind of make main carrier that is carried with Copy Info and tight contact of accepting to duplicate that acceptor forms face-off of duplicating, and be housed in the described maintenance body, carry out the magnetic copy device that magnetic duplicates by applying to duplicate then with magnetic field, it is characterized in that: the separating component that can move at direction of principal axis is set on described maintenance body, this separating component has the 1st axial region that is entrenched in the described main carrier center pit, being entrenched in diameter duplicates the 2nd axial region in the acceptor center pit less than described main carrier center pit described and is formed on order difference part between described the 1st axial region and the 2nd axial region, duplicate the back and on direction of principal axis, move finishing, the described acceptor that duplicates is separated and kept from main carrier by described order difference part by making described separating component.
2. magnetic copy device according to claim 1 is characterized in that: described separating component keeps the leading section of central shaft on the body central part and that can be free to slide at direction of principal axis to constitute by being arranged on.
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001144295 | 2001-05-15 | ||
| JP2001144295 | 2001-05-15 | ||
| JP2001162367 | 2001-05-30 | ||
| JP2001184973 | 2001-06-19 | ||
| JP2001194834 | 2001-06-27 | ||
| JP2001224508 | 2001-07-25 | ||
| JP2001302229 | 2001-09-28 |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB021198535A Division CN1272772C (en) | 2001-05-15 | 2002-05-15 | Magnetic copy device |
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|---|---|
| CN1831954A true CN1831954A (en) | 2006-09-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 200510135784 Pending CN1831958A (en) | 2001-05-15 | 2002-05-15 | Magnetic transfer device |
| CN 200510097094 Pending CN1831954A (en) | 2001-05-15 | 2002-05-15 | Magnetic transfer device |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 200510135784 Pending CN1831958A (en) | 2001-05-15 | 2002-05-15 | Magnetic transfer device |
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| CN (2) | CN1831958A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458557A (en) * | 2014-09-02 | 2016-04-06 | 中集集团集装箱控股有限公司 | Container assembly welding table |
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2002
- 2002-05-15 CN CN 200510135784 patent/CN1831958A/en active Pending
- 2002-05-15 CN CN 200510097094 patent/CN1831954A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458557A (en) * | 2014-09-02 | 2016-04-06 | 中集集团集装箱控股有限公司 | Container assembly welding table |
| CN105458557B (en) * | 2014-09-02 | 2019-07-26 | 中集集团集装箱控股有限公司 | A kind of container assemblies welding bench |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1831958A (en) | 2006-09-13 |
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