Summary of the invention
The saccharifying enzyme finished product enzyme that exists for the production technique that solves existing saccharifying enzyme be impure and and then have influence on the not high enough problem of inversion rate of glucose (DE value) when using, purpose of the present invention, it is the production method that improves a kind of beta-amylase concentrated liquid with high conversion-rate and purity, thereby reduce the content of α-Dian Fenmei and glucose transglucosidase in the saccharifying enzyme finished product, and then the inversion rate of glucose when improving the saccharifying enzyme finished product and using.
Solution of the present invention is as follows: (a) press column weight amount proportioning and pack into and be used for the raw material of seed culture in first class seed pot: 8~17% carbon is former, 1~3% corn steep liquor, 1~2% ammonium sulfate, 80%~88% water; (b) pressing column weight amount proportioning in the secondary seed jar packs into and be used for the raw material of seed culture: 8~17% carbon is former, 2~4% soybean cake powder, 0.01~0.015% α-Dian Fenmei, 0.008~0.01% vitamin H, 80%~88% water; And the total raw material that secondary seed jar and first class seed pot are used for seed culture is configured by 78%~88% to 12~22% part by weight respectively; (c) pressing column weight amount proportioning in fermentor tank packs into and be used for the raw material that ferments after the seed culture: 15~27% carbon is former, 3~7% soybean cake powder, 0.3~0.5% ammonium sulfate, the liquefied ammonia that 2~7% streams add, 0.025~0.05% α-Dian Fenmei, 0.005~0.01% vitamin H, 62%~75% water; And the total raw material that total raw material that fermentor tank is used to ferment and secondary seed jar are used for seed culture is configured by 82~90% to 10~18% part by weight respectively; (d) pressing column weight amount proportioning in purifying pre-treatment jar packs into and is used for carrying out the pretreated raw material of purifying after fermentation: 2~5% sodium bentonite, 95%~98% the water after acidification; (e) press column weight amount proportioning in the first class seed pot of seed culture raw material of packing into and insert aspergillus niger strain: 0.05~0.6% aspergillus niger strain, 99.4~99.95% first class seed pot are used for the total raw material weight of seed culture; Culture temperature is 34 ℃ ± 1 ℃ in the first class seed pot, and pressure is 0.08~0.1Mpa, and air flow is 1: 1~1.2, and the pH value that just ferments is 4.8~5.0, and incubation time is 25~40hr; (f) will cultivate sophisticated first class seed pot strain liquid moves to and carries out enlarged culturing in the secondary seed jar, culture temperature is 34 ℃ ± 1 ℃, the jar internal pressure is 0.05~0.08Mpa, air flow is 1: 0.7~1, just the fermentation pH value is 4.8~5.0, be 4.7 ± 1 with the method control pH value that stream adds liquefied ammonia mid-term, and incubation time is 35~50hr; (g) carry out fermentation culture with cultivating in the secondary seed jar in the fermentor tank that sophisticated strain liquid moves to the fermentation raw material of packing into, leavening temperature is 34 ℃ ± 1 ℃, the jar internal pressure is 0.05~0.07Mpa, air flow is 1: 0.5~1, just the fermentation pH value is 4.8~5.0, when pH value drops to 4.5 left and right sides, the method control pH value that adds liquefied ammonia with stream is 4.7 ± 1, in the fermenting process, when the DE value drops to 25-30,, add the sterilization syrup and carry out feed supplement with the consumption of 2.5~1000L per hour, keep the rational carbon of fermented liquid during the fermentation, nitrogen ratio and osmotic pressure, fermentation time is 135~170hr; (h) after fermentation is finished maturing fermentation liquid is put into the purifying pre-treatment jar that installs pretreating raw material and carry out the purifying pre-treatment, treatment temp is 20 ℃~30 ℃, pH value is 2.8~3.2, treatment time is 1.5~3hr, fermented liquid carries out solid-liquid separation by plate-and-frame filter press after pre-treatment, the enzyme liquid after the separation carries out ultrafiltration and concentration again, and the enzyme liquid after concentrating carries out smart filtering bacterium, enzyme liquid behind the smart filtering bacterium is allocated after the physics and chemistry detection is qualified, and enzyme gets product.
The beneficial effect of the inventive method is, can increase substantially fermentation level of glucoamylase, and saccharifying enzyme finished product enzyme is the purity height, can obviously improve DE value (inversion rate of glucose); In addition,, can improve plant factor owing to adopt pulse fed-batch fermentation technology, save energy, by after the purifying pre-treatment, waste discharge contamination index significantly reduces, and helps environment protection in the purifying leaching process.The saccharifying enzyme that utilizes this production method to produce, the key technical indexes reaches international like product advanced level, and its basic mechanical design feature index is as follows: saccharifying enzymic activity: 150000u/ml; α-Dian Fenmeihanliang: do not detect (promptly being essentially 0u/ml); Glucose transglucosidase content :≤10u/ml; Total plate count:<100/ml; DE value (inversion rate of glucose):>98%.
Embodiment
Embodiment one: first class seed pot adopts 1M
3Jar, constant volume 0.8, in jar by gross weight 800kg batching, the former 80kg of carbon containing wherein, corn steep liquor 8kg, ammonium sulfate 8kg, water 704kg; The secondary seed jar adopts 5M
3Jar, constant volume 0.8, prepare burden by gross weight 4000kg in jar, the former 400kg of carbon containing wherein, soybean cake powder 80kg, α-Dian Fenmei 0.4kg, vitamin H 0.32kg, water 3519.28kg, so secondary seed jar and the first class seed pot total raw material that is used for seed culture is that (be 4000kg: 800kg=5: part by weight 1) is configured by 83.3% to 16.7% respectively; Fermentor tank adopts 30M
3Jar, constant volume 0.9, in jar by gross weight 27000kg batching, the former 4960Kg of carbon containing wherein, soybean cake powder 1080Kg, ammonium sulfate 100kg, stream adds liquefied ammonia 880Kg, α-Dian Fenmei 8.1kg, vitamin H 1.62Kg, water 19970.28kg, so the fermentor tank total raw material that is used to ferment and the secondary seed jar total raw material that is used for seed culture is that (be 27000Kg: 4000kg=6.7: part by weight 1) is configured by 87% to 13% respectively; The sodium bentonite 940kg that packs in the purifying pre-treatment jar, the water 22050kg after acidification; Insert aspergillus niger strain 0.5kg in the first class seed pot of seed culture raw material of packing into, inoculation temp is 33.5 ℃, and culture temperature is 33.5 ℃, tank pressure is 0.08Mpa, air flow is 1: 1, and pH value is 4.8, moves into the secondary seed jar behind the cultivation 30hr and carries out enlarged culturing; Culture temperature is 33.5 ℃ in the secondary seed jar, and tank pressure is 0.06Mpa, and air flow is 1: 0.8, and pH value is 4.8, moves into fermentor tank behind the cultivation 40hr and ferments; Leavening temperature in the fermentor tank is 33.5 ℃, tank pressure is 0.05Mpa, air flow is 1: 0.6, pH value is 4.7 ± 1, when the DE value drops to 25~30, presses per hour 5~5001 consumption in the fermenting process, add the sterilization syrup and carry out feed supplement, it is 4.7 ± 1 that stream adds liquefied ammonia control pH value, fermentation 142hr, and putting enzyme activity is 51112u/ml; After fermentation is finished maturing fermentation liquid is put into the purifying pre-treatment jar that installs pretreating raw material and carry out the purifying pre-treatment, treatment temp is 28 ℃, pH value is 2.0, carry out solid-liquid separation by plate-and-frame filter press after handling 1.5hr, separation temperature is 26 ℃, after the 10hr separation finishes enzyme liquid is carried out ultrafiltration and concentration, thickening temperature is 26 ℃, carries out smart filtering bacterium after 12hr concentrates, smart filter temperature is 26 ℃, finish through 3hr, get smart filtrate and carry out physical and chemical testing, allocate after qualified, the finished product enzyme activity is 151000u/ml, transglucosidase content is 7u/ml, and α-Dian Fenmei does not detect (being ou/ml), and total plate count is 76/ml.
Embodiment two: first class seed pot adopts 1M
3Jar, constant volume 0.8, in jar by gross weight 800kg batching, the former 112kg of carbon containing wherein, ammonium sulfate 16kg, corn steep liquor 12kg, water 660kg; The secondary seed jar adopts 5M
3Jar, constant volume 0.8, prepare burden by gross weight 4000kg in jar, the former 540kg of carbon containing wherein, soybean cake powder 140kg, α-Dian Fenmei 0.52kg, vitamin H 0.4kg, water 3319.08kg, so secondary seed jar and the first class seed pot total raw material that is used for seed culture is that (be 4000kg: 800kg=5: part by weight 1) is configured by 83.3% to 16.7% respectively; Fermentor tank adopts 35M
3Jar, constant volume 0.9, in jar by gross weight 31500kg batching, the former 8505kg of carbon containing wherein, soybean cake powder 1260kg, ammonium sulfate 150Kg, stream adds liquefied ammonia 970kg, α-Dian Fenmei 12.6kg, vitamin H 2.835kg, water 20599.565kg, so the fermentor tank total raw material that is used to ferment and the secondary seed jar total raw material that is used for seed culture is that (be 31500kg: 4000kg=7.87: part by weight 1) is configured by 88.73% to 11.27% respectively; The sodium bentonite 1380kg that packs in the purifying pre-treatment jar, the water 33000kg after acidification; Insert aspergillus niger strain 0.5kg in the first class seed pot of seed culture raw material of packing into, inoculation temp is 34.5 ℃, and culture temperature is 34.5 ℃, tank pressure is 0.1Mpa, air flow is 1: 1.18, and initial p H value is 4.9, moves into the secondary seed jar behind the cultivation 43hr and carries out enlarged culturing; Culture temperature is 34.5 ℃ in the secondary seed jar, and tank pressure is 0.08Mpa, and air flow is 1: 1, and initial p H value is 4.9, moves into fermentor tank behind the cultivation 48hr and ferments; Leavening temperature in the fermentor tank is 34.5 ℃, tank pressure is 0.07Mpa, air flow is 1: 0.9, initial p H value is 4.9, in the fermenting process, when the DE value drops to 25~30, add the sterilization syrup by the consumption of 15~900L per hour and carry out feed supplement, it is 4.7 ± 0.1 that stream adds liquefied ammonia control pH value, fermentation 169hr, and putting jar enzyme activity is 54690u/ml; After fermentation is finished maturing fermentation liquid is put into the purifying pre-treatment jar that installs pretreating raw material and carry out the purifying pre-treatment, treatment temp is 30 ℃, pH value is 3.0, carry out solid-liquid separation by plate-and-frame filter press after handling 2hr, separation temperature is 27 ℃, after the 12hr separation finishes enzyme liquid is carried out ultrafiltration and concentration, thickening temperature is 27 ℃, carries out smart filtering bacterium after 14hr concentrates, smart filter temperature is 27 ℃, finish through 3.5hr, get smart filtrate and carry out physical and chemical testing, allocate after qualified, the finished product enzyme activity is 150900u/ml, transglucosidase content is 5u/ml, and α-Dian Fenmei does not detect, and total plate count is 81/ml.
Embodiment three: first class seed pot adopts 1M
3Jar, constant volume 0.8, in jar by gross weight 800kg batching, the former 104kg of carbon containing wherein, corn steep liquor 12kg, ammonium sulfate 12kg, water 672kg; The secondary seed jar adopts 5M
3Jar, constant volume 0.8, prepare burden by gross weight 4000kg in jar, the former 480kg of carbon containing wherein, soybean cake powder 120kg, α-Dian Fenmei 0.6kg, vitamin H 0.36kg, water 3399.04kg, so secondary seed jar and the first class seed pot total raw material that is used for seed culture is that (be 4000kg: 800kg=5: 1 part by weight is configured by 83.3% to 16.7% respectively; Fermentor tank adopts 38M
3Jar, constant volume 0.9, in jar by gross weight 34000kg batching, the former 8840kg of carbon containing wherein, soybean cake powder 1310kg, ammonium sulfate 150Kg, stream adds liquefied ammonia 920kg, α-Dian Fenmei 12.5kg, vitamin H 2.72kg, water 22764.78kg, so the fermentor tank total raw material that is used to ferment and the secondary seed jar total raw material that is used for seed culture is that (be 34000kg: 4000kg=8.5: part by weight 1) is configured by 89.5 to 10.5% respectively; The sodium bentonite 1010kg that packs in the purifying pre-treatment jar, the water 43200kg after acidification; Insert aspergillus niger strain 0.5kg in the first class seed pot of seed culture raw material of packing into, inoculation temp is 34 ℃, and culture temperature is 34 ℃, tank pressure is 0.09Mpa, air flow is 1: 1.15, and initial p H value is 4.8, moves into the secondary seed jar behind the cultivation 40hr and carries out enlarged culturing; Culture temperature is 34 ℃ in the secondary seed jar, and tank pressure is 0.07Mpa, and air flow is 1: 0.9, and initial p H value is 4.8, moves into fermentor tank behind the cultivation 46hr and ferments; Leavening temperature in the fermentor tank is 34 ℃, and tank pressure is 0.06Mpa, and air flow is 1: 0.8, initial p H value is 4.8, in the fermenting process, when the DE value drops to 25~30, press the per hour consumption of 10~800L, add the sterilization syrup and carry out feed supplement, it is 4.7 ± 0.1 that stream adds liquefied ammonia control pH value.Fermentation 158hr, putting enzyme activity is 58000u/ml; After fermentation is finished maturing fermentation liquid is put into the purifying pre-treatment jar that installs pretreating raw material and carry out the purifying pre-treatment, treatment temp is 25 ℃, pH value is 4.0, carry out solid-liquid separation by plate-and-frame filter press after handling 2.5hr, separation temperature is 23 ℃, after the 12.5hr separation finishes enzyme liquid is carried out ultrafiltration and concentration, thickening temperature is 23 ℃, carries out smart filtering bacterium after 14hr concentrates, smart filter temperature is 27 ℃, finish through 3.8hr, get smart filtrate and carry out physical and chemical testing, allocate after qualified, the finished product enzyme activity is 15100u/ml, transglucosidase content is 4u/ml, and the α-Dian Fenmei end detects, and total plate count is 81/ml.
In the above-described embodiments, the former W-Gum that adopts of carbon also can adopt Semen Maydis powder.First class seed pot, secondary seed jar, fermentation tank culture medium and the syrupy sterilising temp of feed supplement are 121~123 ℃, and sterilization time is 45 minutes.