A kind of hot-rolling method with steady nail abnormal steel rod
Technical field
A kind of hot-rolling method with steady nail abnormal steel rod that the present invention relates to is specially adapted to make the hot-rolling method that band that the various sucker rods in oil equipment field use is surely followed closely abnormal steel rod.
Background technology
Along with the China's oil exploitation enters epoch middle and later periods, oil reservoir skewness weighing apparatus, the uncertainty of geologic structure strengthens, performance requirement to the integral body of petroleum recovering equipment and auxiliary equipment is more and more higher, especially use the oil production method of mechanical movement lifting to be still a kind of main path now, as critical component---the sucker rod in the petroleum machinery oil production equipment system, its function, performance requirement just become the focus that receives much concern, and especially have paraffin cutting, set upright and the sucker rod of anti-eccentric wear function more is subjected to oil field user's welcome.Therefore, the special-shaped alloy round steel material that is used to make the features sucker rod has become an urgent demand.The present processing method of this abnormal shape alloy round steel has hot upset forging processing type and welding processing type, because hot upset forging processing type cost height, production efficiency is low; The welding processing type easily snaps and easily causes shortcomings such as chemical attack and electrochemical corrosion with welding region and can not satisfy the production actual needs.Adopt hot-rolling method because the inhomogeneous deformation of metal easily causes steady nail filling discontented, surely follow closely defectives such as regional round steel section pulling-down, particularly steady nail being staggered arrange and steady nail to be the rolling defect of abnormal steel rod of monolateral layout particularly outstanding.This shows, realize that the technical difficulty of hot-roll forming of this abnormal steel rod is bigger.
Summary of the invention
The present invention is just for overcoming the prior art deficiency, a kind of hot-rolling method that provides.
By the distribution situation of surely following closely on the round steel body of rod, the present invention solves its technical problem and adopts following scheme.
1, steady nail is distributed in the round steel both sides, and dislocation and uniform is surely followed closely in both sides.
The inhomogeneous deformation of metal occurs on the section of steady nail in the operation of rolling, causes steady nail filling discontented, the section pulling-down, and in order to solve this contradiction, milling method adopts circle-flat oval-circular hole system.The conventional pass schedule of this pass schedule has been done bigger improvement on the concrete size of rolled piece, satisfied the charging quantity of metal maximum, prevents the section pulling-down.Rolled piece adopts circular apertures, its b by pre-leader pass
3≈ h
3, b
3General round steel workpiece measurement is big; Enter leader pass after rolling, it adopts single circular arc flat oval type hole, its b
2/ h
2〉=3, h
20.5~0.6 times of=finished product hole height; Rolling after enter the finished product hole after turning over 90 ° of steel, all fluted on the finished product hole of each roll, and groove is uniform on the finished product hole, and the groove of one of them roll is in the centre position of two adjacent grooves of another roll.
2, steady nail is not distributed in the round steel both sides
With the difference of scheme 1 be that groove is not uniform on the finished product hole of each roll.
3, steady nail is symmetrically arranged in the round steel both sides.
Be equivalent to the regular screw threads steel, adopt regular screw threads steel pass to get final product, but must increase deflection and draught pressure, reduce the depression that rolled piece causes discontinuity to produce owing to short time set is inhomogeneous, guarantee the degree of filling of the steady nail of convex shaped, therefore leader pass adopts single circular arc flat oval type hole, and satisfies b
2/ h
2=2.5~3; Rolling after enter the finished product hole after turning over 90 ° of steel, all fluted on the finished product hole of two coupling rolls, the groove of one of them roll and the groove of another roll are symmetrically distributed with respect to the rolled piece line of centres.
During scheme 1~3 groove rolling, for guaranteeing the relative position of two two groups of grooves on the coupling roll finished product hole, two coupling rolls will perform mark, to guarantee initial alignment; Adopt single roller transmission, two roller interlocks are to guarantee the running location.
4, steady nail is distributed in round steel one side.
If will follow closely surely that physical dimension guarantees then the cross dimensions pulling-down, otherwise, with steady nail dimension pulling-down.This inhomogeneous deformation is the biggest factor that causes product quality.Adopt abnormal circle-abnormal ellipse-circular hole system, the inhomogeneous deformation that this pass schedule makes full use of leader pass guarantees the homogeneous deformation in finished product hole, thereby obtains standard compliant finished product section physical dimension for this reason.Rolled piece enters pre-leader pass, and it adopts special-shaped circular apertures, and satisfies h
31=h
32+ 3, R
32=R
31+ Δ
3, Δ
3Determine b by the scene is rolling
3General round steel workpiece measurement is big; Rolling after enter leader pass after turning over 90 ° of steel, it adopts special-shaped flat oval type hole, and satisfies h
20.5~0.6 times of=finished product hole height, R
21=R
22+ Δ
2, Δ
2Determine b by the scene is rolling
21=b
22+ 2, b
220.9 times of=finished product hole width; Rolling after enter the finished product hole after turning over 90 ° of steel, fluted on it, and groove is uniform on the finished product hole of roll.
5, round steel one side has not uniform steady nail.
With the difference of scheme 4 be that groove is not uniform on the finished product hole of roll.
On the finished product hole of roll, process the groove of respective shapes and size in the above scheme 1~5 by the shape and size of steady nail requirement, the processing of methods such as the available system of milling, electric spark.The circumferential distance of two adjacent grooves on same roll is the distance corresponding to round steel body of rod homonymy two adjacent steady nails, according to two adjacent steady pitchs of nails from size and number diameter and the groove number of designing roll.Utilize the finished product hole that rolled piece is carried out crimp when rolling, make metal enter groove and obtain surely following closely with the measure-alike convex shaped of groove shapes.
The present invention is simple, the production efficiency height, and steady nail of convex shaped and round steel one roll forming, the steady stickfast of convex shaped is reliable admittedly.
Description of drawings
Fig. 1~Fig. 5 is a sucker rod with the shape figure of the steady nail of band abnormal steel rod, and wherein 1 is the round steel body of rod, and 2 surely follow closely for convex shaped.
Fig. 6~Figure 10 is the roll pass figure that produces the steady nail of band abnormal steel rod, wherein, and K
1Be the finished product hole, 1-1 is a groove, K
2Be leader pass, K
3Be pre-leader pass, 4 is roll.
Fig. 6 is for adopting circle-flat oval-circular hole system.The pre-leader pass K of two coupling rolls 4
3Adopt circular apertures, its b
3≈ h
3, b
3General round steel workpiece measurement is big; Leader pass K
2Adopt single circular arc flat oval type hole, its b
2/ h
2〉=3, h
20.5~0.6 times of=finished product hole height; The finished product hole K of each roll 4
1On all fluted 1-1, and groove 1-1 is at finished product hole K
1Upward uniform, the groove 1-1 of one of them roll 4 is in the centre position of two adjacent groove 1-1 of another roll 4.The band that Fig. 1 produces for this kind pass is surely followed closely abnormal steel rod.For steady nail is distributed in the round steel both sides, dislocation and uniform is surely followed closely in both sides.
The difference of Fig. 7 and Fig. 6 is that groove 1-1 is at the finished product hole of each roll 4 K
1On not uniform.The band that Fig. 2 produces for this kind pass is surely followed closely abnormal steel rod.For steady nail is not distributed in the round steel both sides.
Fig. 8 is that two coupling rolls 4 adopt regular screw threads steel pass to get final product, but must increase deflection and draught pressure, reduces the depression that rolled piece causes discontinuity to produce owing to short time set is inhomogeneous, guarantees the degree of filling of the steady nail of convex shaped, so leader pass K
2Adopt single circular arc flat oval type hole, and satisfy b
2/ h
2=2.5~3; The finished product hole K of two coupling rolls 4
1On all fluted 1-1, the groove 1-1 of one of them roll 4 and the groove 1-1 of another roll 4 are symmetrically distributed with respect to the rolled piece line of centres.The band that Fig. 3 produces for this kind pass is surely followed closely abnormal steel rod.For steady nail is symmetrically arranged in the round steel both sides.
During Fig. 6~Fig. 8 groove rolling, for guaranteeing two coupling rolls, 4 finished product hole K
1On the relative position of two groups of groove 1-1, two coupling rolls 4 will perform mark, to guarantee initial alignment; Adopt single roller transmission, two roller interlocks are to guarantee the running location.
Fig. 9 is for adopting abnormal circle-abnormal ellipse-circular hole system, the pre-leader pass K of two coupling rolls 4
3Adopt special-shaped circular apertures, and satisfy h
31=h
32+ 3, R
32=R
31+ Δ
3, Δ
3Determine b by the scene is rolling
3General round steel workpiece measurement is big; Leader pass K
2Adopt special-shaped flat oval type hole, and satisfy h
20.5~0.6 times of=finished product hole height, R
21=R
22+ Δ
2, Δ
2Determine b by the scene is rolling
21=b
22+ 2, b
220.9 times of=finished product hole width; Finished product hole K
1Go up fluted 1-1, and groove 1-1 is at the finished product hole of roll 4 K
1Go up uniform.The band that Fig. 4 produces for this kind pass is surely followed closely abnormal steel rod.For steady nail is distributed in round steel one side.
The difference of Figure 10 and Fig. 9 is that groove 1-1 is at the finished product hole of roll 4 K
1On not uniform.The band that Fig. 5 produces for this kind pass is surely followed closely abnormal steel rod.For round steel one side has not uniform steady nail.
The specific embodiment
By the distribution situation of surely following closely on the round steel body of rod, the present invention solves its technical problem and adopts following embodiment.
1, steady nail is distributed in the round steel both sides, and dislocation and uniform is surely followed closely in both sides.
Adopt circle-flat oval-circular hole system.The conventional pass schedule of this pass schedule has been done bigger improvement on the concrete size of rolled piece, satisfied the charging quantity of metal maximum, prevents the section pulling-down.Rolled piece is by pre-leader pass K
3, adopt circular apertures, its b
3≈ h
3, b
3General round steel workpiece measurement is big; Enter leader pass K after rolling
2, it adopts single circular arc flat oval type hole, its b
2/ h
2〉=3, h
20.5~0.6 times of=finished product hole height; Rolling after enter finished product hole K after turning over 90 ° of steel
1, the finished product hole K of each roll 4
1On all fluted 1-1, and groove 1-1 is at finished product hole K
1Upward uniform, the groove 1-1 of one of them roll 4 is in the centre position of two adjacent groove 1-1 of another roll 4.
2, steady nail is not distributed in the round steel both sides.
With the difference of embodiment 1 be that groove 1-1 is at the finished product hole of each roll 4 K
1On not uniform.
3, steady nail is symmetrically arranged in the round steel both sides.
Be equivalent to the regular screw threads steel, adopt regular screw threads steel pass to get final product, but must increase deflection and draught pressure, reduce the depression that rolled piece causes discontinuity to produce owing to short time set is inhomogeneous, guarantee the degree of filling of the steady nail of convex shaped, so leader pass K
2Adopt single circular arc flat oval type hole, and satisfy b
2/ h
2=2.5~3; Rolling after enter finished product hole K after turning over 90 ° of steel
1, the finished product hole K of two coupling rolls 4
1On all fluted 1-1, the groove 1-1 of one of them roll 4 and the groove 1-1 of another roll 4 are symmetrically distributed with respect to the rolled piece line of centres.
During embodiment 1~3 groove rolling, for guaranteeing two coupling rolls, 4 finished product hole K
1On the relative position of two groups of groove 1-1, two coupling rolls 4 will perform mark, to guarantee initial alignment; Adopt single roller transmission, two roller interlocks are to guarantee the running location.
4, steady nail is distributed in round steel one side.
Adopt abnormal circle-abnormal ellipse-circular hole system, this pass schedule makes full use of leader pass K
2Inhomogeneous deformation guarantee finished product hole K
1Homogeneous deformation, thereby obtain standard compliant finished product section physical dimension.Rolled piece enters pre-leader pass K
3, it adopts special-shaped circular apertures, and satisfies h
31=h
32+ 3, R
32=R
31+ Δ
3, Δ
3Determine b by the scene is rolling
3General round steel workpiece measurement is big; Rolling after enter leader pass K after turning over 90 ° of steel
2, it adopts special-shaped flat oval type hole, and satisfies h
20.5~0.6 times of=finished product hole height, R
21=R
22+ Δ
2, Δ
2Determine b by the scene is rolling
21=b
22+ 2, b
220.9 times of=finished product hole width; Rolling after enter finished product hole K after turning over 90 ° of steel
1, fluted 1-1 on it, and groove 1-1 is at the finished product hole of roll 4 K
1Go up uniform.
5, round steel one side has not uniform steady nail.
With the difference of embodiment 4 be that groove 1-1 is at the finished product hole of roll 4 K
1On not uniform.
In the above embodiment 1~5 by the shape and size of steady nail requirement at the finished product hole of roll 4 K
1On process the groove 1-1 of respective shapes and size, the processing of methods such as the available system of milling, electric spark.The circumferential distance of two adjacent groove 1-1 on same roll 4 is the distance corresponding to round steel body of rod homonymy two adjacent steady nails, according to two adjacent steady pitchs of nails from size and number diameter and the groove 1-1 number of designing roll 4.Utilize finished product hole K when rolling
1Rolled piece is carried out crimp, make metal enter groove 1-1 and obtain the convex shaped identical and surely follow closely with groove 1-1 geomery.
The present invention is simple, the production efficiency height, and steady nail of convex shaped and round steel one roll forming, the steady stickfast of convex shaped is reliable admittedly.