CN1807495A - Alloy composite combustion-proof plate and its preparation method - Google Patents
Alloy composite combustion-proof plate and its preparation method Download PDFInfo
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- CN1807495A CN1807495A CN 200610003546 CN200610003546A CN1807495A CN 1807495 A CN1807495 A CN 1807495A CN 200610003546 CN200610003546 CN 200610003546 CN 200610003546 A CN200610003546 A CN 200610003546A CN 1807495 A CN1807495 A CN 1807495A
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Abstract
The invention discloses an alloy composite flame-proof board and process for preparation, wherein the flame-proof board comprises (by weight portions) 69-78.0 wt% of super macromolecular polythene, 0.5-1.0 wt% of molybdenum disulfide, 8.0-10.0 wt% of antimony trioxide, 0.5-1.0 wt% of bromine, 10.0-12.0 wt% of liquid crystal plastic, 2.7-7.0 wt% of red phosphorus and 1.0-2.0 wt% of silica gel. The preparing process consists of high speed mixing of materials, heat pressing, cold compression and demoulding.
Description
Technical field
The present invention relates to a kind of sheet material and preparation method thereof, especially, a kind of macromolecular material sheet material and preparation method thereof with flame retardant properties.
Technical background
Existing ultrahigh molecular weight polyethylene(UHMWPE) (UHMW-PE) is the viscosity-average molecular weight that is polymerized under the effect of catalyzer by ethene, divinylic monomer greater than 2,000,000 thermoplastic engineering plastic.This product has the excellent comprehensive performance, and wear-resistant, low temperature resistant, corrosion-resistant, self-lubricating, anti-adhesive, shock resistance are good.
Although ultrahigh molecular weight polyethylene(UHMWPE) has aforesaid many excellent properties, it also exists some weakness, and easy firing for example is so its use range is restricted.
Summary of the invention
First purpose of the present invention is that the contriver has overcome above-mentioned shortcoming through concentrating on studies, and has developed alloy composite combustion-proof plate.
Another object of the present invention is the preparation method who has proposed alloy composite combustion-proof plate.
For realizing above goal of the invention, the present invention adopts the technical scheme of following its technical problem of solution:
The prescription that alloy composite combustion-proof plate of the present invention adopts comprises following component in percentage by weight: 69~78.0wt% ultrahigh molecular weight polyethylene(UHMWPE); 0.5~1.0wt% molybdenumdisulphide; The 8.0-10.0wt% weisspiessglanz; 0.5~1.0wt% bromine; 10.0~12.0wt% liquid crystal plastics; 2.7~7.0wt% red phosphorus; 1.0~2.0wt% silica gel.
Described liquid crystal plastics is a kind of novel high-performance engineering plastics that grow up at the initial stage eighties, and English by name: Liquid Crystal Polyester abbreviates LCP as.
In each component, ultrahigh molecular weight polyethylene(UHMWPE) is a body material, and weisspiessglanz, bromine and red phosphorus are the fire retardant with synergistic effect, and silica gel is lubricant.
The preparation method of alloy composite combustion-proof plate of the present invention is as shown in Figure 1: prepare material by said ratio, high-speed stirring is sent into the vibration of stone platform after evenly earlier and is mated formation and enter thermocompressor then and carry out hot pressing, sends into chilling press again and colds pressing, last demoulding moulding.
When material is sent into thermocompressor, can use thermal oil to heat.
Specifically, preparation method of the present invention is after preparing material by said ratio, mixes with homogenizer, and whipping temp is 75~85 ℃; Send into after stirring and enter thermocompressor after the vibration of stone platform is mated formation, be heated to the compound fusing then, be forced into 12~18MPa, pressurize after 45 minutes~10 hours (according to the difference of thickness, dwell time is also different) basic forming, send into the chilling press cooling again, enter stripper apparatus at last, the demoulding moulding.
The prepared alloy composite combustion-proof plate of the present invention has self-lubricating, corrosion-resistant, shock resistance, wear-resisting, fire-retardant and extremely low premium propertiess such as water-intake rate, fully solved the bonding in the material processing, sticking stifled problem, and sheet material self has good flame retardancy.
Description of drawings
Fig. 1 is a process flow diagram of the present invention.
Embodiment
Embodiment 1
The material that at first takes by weighing following weight is prepared burden:
70.0kg ultrahigh molecular weight polyethylene(UHMWPE); 1.0kg molybdenumdisulphide; The 10kg weisspiessglanz; 1.0kg bromine; 10.0kg liquid crystal plastics; 5.0kg red phosphorus; 1.0kg silica gel.
After preparing material by said ratio, mix with homogenizer, whipping temp is 80 ℃; The vibration of then compound after the high-speed stirring being tiled is mated formation on the platform, the platform of mating formation has the thick fixed dam of 100mm all around, completing the back covers with the thick steel plate of 20mm, draw in thermocompressor, be heated to the compound fusing then, be forced into 15MPa, pressurize is basic forming after 2 hours, draw in the chilling press cooling again, enter stripper apparatus then, the demoulding moulding.
The performance of the alloy composite combustion-proof plate of gained sees Table 1:
The performance table of table 1 alloy composite combustion-proof plate
Project | Unit | Performance number |
Density | g/cm 3 | 1.05-1.4 |
Water-intake rate (13 ℃, 24h) | % | 0.01-0.03 |
Tension fracture elongation rate | % | 120 |
The simply supported beam notched Izod impact strength | KJ/m 2 | 75 |
Rockwell intensity (R scale) | / | 50 |
Heat-drawn wire (0.45MPa) | ℃ | 110 |
Wear resisting property (500g, 1000 change) | g/cm 3 | 8.2×10 -5 |
Oxygen index | % | 24-25 |
Horizontal firing (3.2mm) | Level | FH-1 |
Embodiment 2
Batching: 70.0kg ultrahigh molecular weight polyethylene(UHMWPE); 1.0kg molybdenumdisulphide; The 8kg weisspiessglanz; 1.0kg bromine; 12.0kg liquid crystal plastics; 5.0kg red phosphorus; 1.0kg silica gel.
The preparation method is identical with embodiment 1.Thermocompressor uses thermal oil to heat.
Embodiment 3
Batching: 75.0kg ultrahigh molecular weight polyethylene(UHMWPE); 0.8Kg molybdenumdisulphide; The 10kg weisspiessglanz; 0.8kg bromine; 10.0kg liquid crystal plastics; 5.0kg red phosphorus; 1.0kg silica gel.
The preparation method is identical with embodiment 1.
Embodiment 4
Batching: 78.0kg ultrahigh molecular weight polyethylene(UHMWPE); 1.0kg molybdenumdisulphide; The 8kg weisspiessglanz; 1.0kg bromine; 12.0kg liquid crystal plastics; 5.0kg red phosphorus; 1.0kg silica gel.
The preparation method is identical with embodiment 1.
Material among each embodiment can be commercial easily.
Among each embodiment, find no material bonding, sticking stifled fault, process smooth and easy convenience.
This alloy composite combustion-proof plate is tried out in the three-dimensional electricity generating corporation, Ltd of Flos Bombacis Malabarici, Sichuan Ming River electricity generating corporation, Ltd, and is respond well.
More than alloy composite combustion-proof plate provided by the present invention and preparation method thereof is described in detail, used specific case herein principle of the present invention and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof; Simultaneously, for one of ordinary skill in the art, according to thought of the present invention, the part that all can change in specific embodiments and applications, in sum, this description should not be construed as limitation of the present invention.
Claims (6)
1. an alloy composite combustion-proof plate is characterized in that, comprises following component in percentage by weight: 69~78.0wt% ultrahigh molecular weight polyethylene(UHMWPE); 0.5~1.0wt% molybdenumdisulphide; The 8.0-10.0wt% weisspiessglanz; 0.5~1.0wt% bromine; 10.0~12.0wt% liquid crystal plastics; 2.7~7.0wt% red phosphorus; 1.0~2.0wt% silica gel.
2. according to alloy composite combustion-proof plate as claimed in claim 1, it is characterized in that, comprise following component in percentage by weight: the 70.0wt% ultrahigh molecular weight polyethylene(UHMWPE); 1.0wt% molybdenumdisulphide; The 10wt% weisspiessglanz; The 1.0wt% bromine; The 10wt% liquid crystal plastics; 5.0wt% red phosphorus; 1.0wt% silica gel.
3. the preparation method of the described alloy composite combustion-proof plate of claim 1, it is characterized in that: prepare material by proportioning, high-speed stirring is sent into the vibration of stone platform after evenly earlier and is mated formation and enter thermocompressor then and carry out hot pressing, sends into chilling press again and colds pressing, last demoulding moulding.
4. the preparation method of alloy composite combustion-proof plate according to claim 3 is characterized in that: described thermocompressor uses thermal oil to heat.
5. the preparation method of alloy composite combustion-proof plate according to claim 3 is characterized in that: after preparing material by proportioning, mix with homogenizer, whipping temp is 75~85 ℃; Send into after stirring and enter thermocompressor after the vibration of stone platform is mated formation, be heated to the compound fusing then, be forced into 12~18MPa, pressurize is basic forming after 45 minutes~10 hours; Send into the chilling press cooling again, enter stripper apparatus at last, the demoulding moulding.
6. the preparation method of alloy composite combustion-proof plate according to claim 5 is characterized in that: after preparing material by proportioning, mix with homogenizer, whipping temp is 80 ℃; The vibration of then compound after the high-speed stirring being tiled is mated formation on the platform, the platform of mating formation has the thick fixed dam of 100mm all around, completing the back covers with the thick steel plate of 20mm, draw in thermocompressor, be heated to the compound fusing then, be forced into 15MPa, pressurize is basic forming after 2 hours, draw in the chilling press cooling and shaping again, enter stripper apparatus at last, the demoulding moulding.
Priority Applications (1)
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CNB2006100035468A CN100491455C (en) | 2006-02-13 | 2006-02-13 | Alloy composite combustion-proof plate and its preparation method |
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CNB2006100035468A CN100491455C (en) | 2006-02-13 | 2006-02-13 | Alloy composite combustion-proof plate and its preparation method |
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CN1807495A true CN1807495A (en) | 2006-07-26 |
CN100491455C CN100491455C (en) | 2009-05-27 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101781420A (en) * | 2010-04-13 | 2010-07-21 | 张家港联冠新材料有限公司 | Method for extruding ultra-high molecular weight polyethylene product with flame retardant and antistatic properties |
CN102382347A (en) * | 2011-08-24 | 2012-03-21 | 重庆可倍多塑料有限公司 | Injection molding grade environment-friendly anti-flaming ultra-high molecular weight polyethylene and preparation method thereof |
-
2006
- 2006-02-13 CN CNB2006100035468A patent/CN100491455C/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101781420A (en) * | 2010-04-13 | 2010-07-21 | 张家港联冠新材料有限公司 | Method for extruding ultra-high molecular weight polyethylene product with flame retardant and antistatic properties |
CN101781420B (en) * | 2010-04-13 | 2011-04-06 | 张家港联冠新材料有限公司 | Method for extruding ultra-high molecular weight polyethylene product with flame retardant and antistatic properties |
CN102382347A (en) * | 2011-08-24 | 2012-03-21 | 重庆可倍多塑料有限公司 | Injection molding grade environment-friendly anti-flaming ultra-high molecular weight polyethylene and preparation method thereof |
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Granted publication date: 20090527 Termination date: 20120213 |