CN1804087A - Manganese series non-magnetic cast iron alloy material - Google Patents
Manganese series non-magnetic cast iron alloy material Download PDFInfo
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- CN1804087A CN1804087A CN 200610042044 CN200610042044A CN1804087A CN 1804087 A CN1804087 A CN 1804087A CN 200610042044 CN200610042044 CN 200610042044 CN 200610042044 A CN200610042044 A CN 200610042044A CN 1804087 A CN1804087 A CN 1804087A
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Abstract
The Mn-series non-magnetic cast iron alloy comprises by mass ratio: 3.0-3.8% C, 2.0-3.1% Si, 6-11% Mn, 0.5-2.5% Cu, 0.1-1.0% Al, and Fe as well as unavoidable impurity. This material has magnetic inductivity near to Cu or Al but just 1/4 or 1/8~1/7 cost, saves non-ferrous metal source, and brings large economic and social benefits as the alternative material to rare-earth metal.
Description
One, technical field
The invention belongs to the metallic substance technical field, specially refer to a kind of manganese series non-magnetic cast iron alloy material.
Two, background technology
During part time job on many electrical equipments (as: motor, induction furnace, transformer, rectifier etc.), be that work is carried out in the effect that is in alternating magnetic field, if these part magnetic permeability height, just can the part temperature be raise at the very strong eddy current of the inner generation of part, this not only can cause the loss of electric energy, and can make these parts that serious oxidation and distortion take place when serious, cause part failure, the equipment cisco unity malfunction, even damage.Therefore, this class part need select for use the very low metallic substance of magnetic permeability to make, and the general requirement relative magnetic permeability is less than 3.5.The metallic substance of the low magnetic permeability that uses in producing at present mainly contains non-ferrous metal and alloys thereof such as aluminium, copper.These non-ferrous metals and alloy are because mechanical property low (particularly intensity, hardness lower), often sectional dimension is bigger to manufacture part as structured material, cause high material consumption, and non-ferrous metal and alloy resource lacks, the price height, cause product cost to improve.Therefore, only consume a large amount of non-ferrous metals and alloy thereof because need to reduce magnetic permeability, still be that social benefit analyzes from economic benefit all be irrational, therefore, invent a kind of good mechanical performance, processing technology is good, be convenient to tissue production, the novel nonmagnetic electrical material that cost is low again is used for replacing non-ferrous metal and alloy thereof in the application in these fields, has great importance.
Three, summary of the invention
Plain cast iron is that a kind of cost is low, and processing, building-up properties is good, a kind of engineering materials that is widely used.The objective of the invention is, on the basis of plain cast iron, divide alloying element, change material property, a kind of manganese series non-magnetic cast iron alloy material is provided by addition portion.
Technical scheme of the present invention is, utilizes the plain cast iron melting technology, and adding with the manganese element material is main alloying constituent, constitutes rational material mixture ratio with other alloying element material, obtains a kind of manganese series non-magnetic cast iron alloy material.
Manganese series non-magnetic cast iron alloy material component of the present invention is (massfraction):
C:3.0%-3.8%; Si:2.0%-3.1%; Mn:6%-11%; Cu:0.5-2.5%; Al:0.1-1.0%; All the other are Fe and unavoidable impurities.
The main raw material of manganese series non-magnetic cast iron alloy material is: base iron, steel scrap, ferrosilicon, ferromanganese, copper and aluminium.
The preparation of manganese series non-magnetic cast iron alloy material of the present invention: adopt this area traditional technology and equipment.Melting technology comprises: batching, and melting is bred, cast; Melting equipment comprises: induction furnace or cupola furnace etc.
Manganese series non-magnetic cast iron alloy material component of the present invention, in above-mentioned scope, preferably as described in Table 1 according to different casting thickness.
Table 1 different thickness casting material chemical ingredients scope (massfraction, %)
Casting section thickness (mm) | C | Si | Mn | Cu | Al | Fe and unavoidable impurities |
<15 | 3.2~3.8 | 2.6~3.1 | 6~9 | 1.5~2.5 | 0.1~0.6 | Surplus |
15~30 | 3.1~3.6 | 2.2~3.0 | 7~10 | 1.0~2.0 | 0.4~0.8 | Surplus |
30~100 | 3.0~3.4 | 2.0~2.8 | 8~11 | 0.6~1.8 | 0.5~1.0 | Surplus |
Main performance index such as table 2 that manganese series non-magnetic cast iron alloy material of the present invention reaches.
Table 2 manganese is the main performance index of no-magnetic casting iron
Relative magnetic permeability | Resistivity μ ω m | Tensile strength MPa | Hardness HBS |
<3.5 | >1.2 | >150 | <270 |
The present invention's addition portion on the basis of plain cast iron divide alloying element and a kind of relative magnetic permeability of obtaining at the novel electrical alloy material below 3.5.The excellent results of manganese series non-magnetic cast iron alloy material of the present invention is as follows:
(1) magnetic permeability is low.Be significantly less than steel and plain cast iron, approach copper, aluminium.
(2) cost is low.Cost is about 1/4 of Al-alloy parts price, is 1/7~1/8 of copper alloy part.
(3) production technique is simple.Identical with the plain cast iron traditional processing technology, there is not particular requirement.
Use manganese series non-magnetic cast iron alloy material and can reduce product cost greatly, save nonferrous metal resource, have considerable economic benefit and social benefit.
Four, embodiment
Manganese series non-magnetic cast iron alloy material of the present invention is mainly used in the structural part of working, specific embodiment such as table 3 under alternating magnetic field.
Table 3 embodiment manganese series non-magnetic cast iron alloy material proportioning
Embodiment | Casting section thickness (mm) | Chemical ingredients (massfraction, %) | |||||||
C | Si | Mn | Cu | Al | Unavoidable impurities | Fe | |||
S | P | ||||||||
1 | <15 | 3.65 | 3.08 | 6.5 | 2.2 | 0.35 | 0.05 | 0.1 | Surplus |
2 | 15~30 | 3.5 | 2.8 | 8 | 1.9 | 0.6 | 0.04 | 0.15 | Surplus |
3 | 30~50 | 3.2 | 2.5 | 10 | 1.5 | 0.75 | 0.04 | 0.1 | Surplus |
The manganese series non-magnetic cast iron alloy material preparation method of embodiment 1-3 is by the processing of this area traditional technology.
Melting equipment: induction furnace or cupola furnace.
Melting technology is: batching-melting-breed-pour into a mould.
Claims (4)
1, a kind of manganese series non-magnetic cast iron alloy material is characterized by this material composition and consists of massfraction:
C:3.0%-3.8%; Si:2.0%-3.1%; Mn:6%-11%; Cu:0.5-2.5%; Al:0.1-1.0%; All the other are Fe and unavoidable impurities.
2, manganese series non-magnetic cast iron alloy material according to claim 1, when it is characterized by casting section thickness<15mm, this alloy material composition consists of massfraction:
C:3.2%-3.8%; Si:2.6%-3.1%; Mn:6%-9%; Cu:1.5-2.5%; Al:0.1-0.6%; Surplus is Fe and unavoidable impurities.
3, manganese series non-magnetic cast iron alloy material according to claim 1, when it is characterized by casting section thickness 15~30mm, this alloy material composition consists of massfraction:
C:3.1%-3.6%; Si:2.2%-3.0%; Mn:7%-10%; Cu:1.0-2.0%; Al:0.4-0.8%; Surplus is Fe and unavoidable impurities.
4, manganese series non-magnetic cast iron alloy material according to claim 1, when it is characterized by casting section thickness 30~100mm, this alloy material composition consists of massfraction:
C:3.0%-3.6%; Si:2.0%-2.8%; Mn:8%-11%; Cu:0.6-1.8%; Al:0.5-1.0%; Surplus is Fe and unavoidable impurities.
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CNB2006100420446A CN100372960C (en) | 2006-01-18 | 2006-01-18 | Manganese series non-magnetic cast iron alloy material |
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CNB2006100420446A CN100372960C (en) | 2006-01-18 | 2006-01-18 | Manganese series non-magnetic cast iron alloy material |
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CN100372960C CN100372960C (en) | 2008-03-05 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103469054A (en) * | 2013-09-30 | 2013-12-25 | 桂林恒达矿山机械有限公司 | Cast iron alloy |
CN103882281A (en) * | 2014-04-19 | 2014-06-25 | 通化名成电瓷电器有限公司 | Non-magnetic cast iron |
CN105950958A (en) * | 2016-05-26 | 2016-09-21 | 黄河科技学院 | Ultrahigh-manganese non-magnetic cast iron material and preparation technology thereof |
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CN85100066A (en) * | 1985-04-01 | 1986-07-09 | 清华大学 | Low austenitic spheroidal graphite cast iron |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103469054A (en) * | 2013-09-30 | 2013-12-25 | 桂林恒达矿山机械有限公司 | Cast iron alloy |
CN103882281A (en) * | 2014-04-19 | 2014-06-25 | 通化名成电瓷电器有限公司 | Non-magnetic cast iron |
CN105950958A (en) * | 2016-05-26 | 2016-09-21 | 黄河科技学院 | Ultrahigh-manganese non-magnetic cast iron material and preparation technology thereof |
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