Summary of the invention
The present invention is directed to above-mentioned present situation, aim to provide simple sodium folinate injection of a kind of prescription and preparation method thereof, avoided leucovorin sodium because of the existence of hyperpyrexia, low pH value and oxygen causes decomposing, help long term store, impurity content is low, clinical practice safety.
In the injection of the present invention, leucovorin sodium accounts for 4~6% of injection gross weight, with hydrochloric acid or sodium hydroxide the pH value of injection is adjusted to 7.8 to 8.1, and all the other are water for injection.
The preparation method of sodium folinate injection may further comprise the steps:
1) under aseptic condition, with water for injection and nitrogen perfusion washing mixer;
2) keep the inflated with nitrogen state to add folinic acid down, add sodium hydroxide solution under stirring, make it dissolve salify fully, adjusting pH value with NaOH or HCL is 7.8 to 8.1, adds water for injection to ormal weight, obtains semi-finished product solution;
3) content of oxygen in the detection semi-finished product solution is controlled at below the 1ppm;
4) under aseptic and inflated with nitrogen state, semi-finished product solution in the bottle of packing into, adds the sealing of plug and aluminium lid through the double-deck filtering with microporous membrane of 0.22 μ m at last.
Be no more than 8 hours from the filtration sterilization that begins to produce semi-finished product solution, finishing to finish to fill from the filtration sterilization of semi-finished product solution also is no more than 8 hours.
Sodium folinate injection of the present invention has the following advantages: prescription is simple, saves cost; Avoid the degraded of the leucovorin sodium that Yin Gaowen, pH value and oxygen causes, improved stability.
The long-term stable experiment result shows, after all loading amount specification samples stored 36 months, it is original 5% that the decline of content is no more than, in the 95-105% scope; The enhancing of the reduction of pH value and solution absorption degree is all in prescribed limit; Related substances 5-Calcium Folinate-SF pteroic acid, 5, the content of 10-two formyl tetrahydrofolic acids and folic acid is very stable, and other impurity does not all go beyond the limit.
According to experimental result, determine that the shelf-life is 36 months (condition of storage: 2-8 ℃ keeps in Dark Place).
Sodium folinate injection of the present invention is under room temperature (20-23 ℃) sunshine condition, and is stable in 72 hours with the sample of 0.9% sodium chloride dilution.In addition, (sample PP) is tested in room temperature (25 ± 2 ℃) and refrigerator-freezer (5 ± 2 ℃) for PE, PVC, and the result proves that various transfusion bag are to the not influence of leucovorin sodium solution to depositing in different transfusion bag.
The specific embodiment:
The preparation method of sodium folinate injection of the present invention is: with the mixer steam sterilization, add down at 20 ℃ then and be equivalent to the water for injection of final preparation amount 80% in sterilized mixer, keep vacuum state beginning in 10 minutes inflated with nitrogen at least 10 minutes, and in whole mixed process, keep the inflated with nitrogen state; Stirring down, (150 rev/mins) add folinic acid in the mixer, stirred (150-200 rev/min) suspension 10 minutes, the NaOH solution of adding 20% makes folinic acid dissolve salify fully, regulating pH value with 20% NaOH simultaneously is 7.8-8.1, each add mix 2 minutes even to guarantee solution, if necessary, it is 7.8-8.1 that the hydrochloric acid of adding 3.7% is regulated pH value, add remaining water for injection and reach ormal weight, if desired, the osmotic pressure that adds the sodium chloride regulator solution continued mixed solution 9-12 minute, guaranteed that solution is even, draw 2 portions of 20ml mixed liquors with pipet or flask through sterilization, carry out microbial check,, promptly obtain semi-finished product solution at nitrogen current lower seal mixing reactor; Detect the content of oxygen in the semi-finished product solution, be controlled at below the 1ppm; Under aseptic and inflated with nitrogen state, semi-finished product solution in the bottle of packing into, adds the sealing of plug and aluminium lid through the double-deck filtering with microporous membrane of 0.22 μ m at last; Be no more than 8 hours from the filtration sterilization that begins to produce semi-finished product solution, finishing to finish to fill from the filtration sterilization of semi-finished product solution also is no more than 8 hours.Sterile filling, add the sealing of plug and aluminium lid and adopt automatic loading production line, fill, add plug and the aluminium lid water-tight equipment is in the horizontal laminar flow state fully, make fill liquid from mixer, transfer to filling machine by adding nitrogen pressure.
Further explain content of the present invention in the mode of embodiment below, but should not be construed as limitation of the present invention.
Embodiment 1:
With the mixer steam sterilization, add 32.5-35.8L water for injection down in sterilized mixer at 20 ℃ then, keep vacuum state beginning in 10 minutes inflated with nitrogen at least 10 minutes, and in whole mixed process, keep the inflated with nitrogen state; Stirring down, (150 rev/mins) add the 2239g folinic acid in the mixer, stirred (150-200 rev/min) suspension 10 minutes, the NaOH solution of adding 20% makes folinic acid dissolve salify fully, regulating pH value with 20% NaOH simultaneously is 7.8-8.1, each add mix 2 minutes even to guarantee solution, if necessary, it is 7.8-8.1 that the hydrochloric acid of adding 3.7% is regulated pH value, add remaining water for injection and reach ormal weight 45.5kg, if desired, the osmotic pressure that adds the sodium chloride regulator solution continued mixed solution 9-12 minute, guaranteed that solution is even, draw 2 portions of 20ml mixed liquors with pipet or flask through sterilization, carry out microbial check,, promptly obtain semi-finished product solution at nitrogen current lower seal mixing reactor; Detect the content of oxygen in the semi-finished product solution, be controlled at below the 1ppm; Under aseptic and inflated with nitrogen state, semi-finished product solution in the bottle of packing into, adds the sealing of plug and aluminium lid through the double-deck filtering with microporous membrane of 0.22 μ m at last; Be divided into 100mg during fill, 200mg, three specifications of 300mg (in leucovorin sodium).Be no more than 8 hours from the filtration sterilization that begins to produce semi-finished product solution, finishing to finish to fill from the filtration sterilization of semi-finished product solution also is no more than 8 hours.Sterile filling, add the sealing of plug and aluminium lid and adopt automatic loading production line, fill, add plug and the aluminium lid water-tight equipment is in the horizontal laminar flow state fully, make fill liquid from mixer, transfer to filling machine by adding nitrogen pressure.
Stability study:
In order to assess the influence of pH value (6.0-8.5), higher temperature and oxygen, carried out the research of Journal of Sex Research steady in a long-term and accelerated stability to the leucovorin sodium stability of solution.The result shows: the existence of high temperature, oxygen and be lower than PH6, can quicken the degraded of folinic acid.Avoid high temperature sterilize, add protective gas and make pH value greater than 7.3, the trend that content is reduced slows down.Therefore the pH value of finished product is limited between the 7.5-8.0, and sterilization method adopts double-deck microporous filter membrane (0.22 μ m) to filter, and the fill of semi-finished product solution and storage need the inflated with nitrogen protection.
1, accelerated stability research
Leucovorin sodium 50mg/ml injection: specification: 100mg/ bottle
Condition of storage: 25 ± 2 ℃, relative humidity 60% ± 5%
Not (n.c.=no change) (n.d.=can not detect) (n.t.=does not detect)
Test item | Beginning | 3 months | 6 months |
Outward appearance | Consistent | Consistent | Consistent |
Trap (420nm dilution in 1: 10) | 0.04 | 0.307 | 0.547 |
Microgranule: granule 〉=10 μ m granules 〉=25 μ m | 8.8 0.0 | 25.2 0.4 | 19.6 0.4 |
pH | 7.8 | 7.0 | 6.9 |
Content (labelled amount %) | 96.6 | 88.0 | 84.8 |
The reduction of content (%) | | 8.90 | 12.22 |
Impurity 5-Calcium Folinate-SF pteroic acid | <0.1 | <0.1 | 0.2 |
PABG | <0.1 | 0.7 | 1.1 |
10-formyl dihydrofoilic acid | 0.4 | 1.9 | 1.4 |
5,10-two formyl tetrahydrofolic acids | n.d. | n.d. | n.d. |
The 10-formylpropionic acid | 0.1 | 1.4 | 2.7 |
Folic acid | <0.1 | <0.1 | 0.3 |
Indivedual unknown impurities | <0.1 | 0.5 | 0.4 |
The unknown impuritie total amount | <0.1 | 1.4 | 0.4 |
Aseptic | Aseptic | (n.t.) | Aseptic |
Bacterial endotoxin | <6.0 | (n.t.) | <6.0 |
2, long-term stable experiment:
Experimental condition:
Storage requirement: 5 ± 2 ℃ of temperature
Packing: flint glass is bottled, upright or inversion.
Minute: 0,3,6,9,12,18,24,36 months respectively sampling press stability test quality standard watch test.
High, normal, basic three specifications are deposited testing result scope table after 36 months under 5 ± 2 ℃
Parameter | 100mg | 200mg | 300mg |
Outward appearance | Consistent | Consistent | Consistent |
Color | <GY2 | n.t. | n.t. |
Trap (420nm) | 0.177-0.182 | 0.197 | 0.183 |
Microgranule: | | | |
Granule 〉=10 μ m granules 〉=25 μ m | 4.4-21.2 0 | 50.4 4.8 | 92.4 3.6 |
pH | 7.3 | 7.3 | 7.2 |
Content (labelled amount %) | 97.0-100.1 | 91.4 | 94.6 |
The reduction of content (%) | 2.31-4.79 | 4.81 | 4.94 |
Impurity 5-Calcium Folinate-SF pteroic acid | <0.1 | <0.1 | <0.1 |
PABG | 0.4-0.5 | 0.4 | 0.3 |
10-formyl dihydrofoilic acid | 0.6-0.7 | 0.2 | 0.2 |
5,10-two formyl tetrahydrofolic acids | n.d. | n.d. | n.d. |
The 10-formylpropionic acid | 0.6-0.7 | 0.3 | 0.4 |
Folic acid | 0.2 | 0.1 | 0.1 |
Indivedual unknown impurities | 0.2-0.3 | 0.3 | 0.2 |
The unknown impuritie total amount | 0.6-0.9 | 0.8 | 0.8 |
Aseptic | Aseptic | Aseptic | Aseptic |
Bacterial endotoxin | <6.0 | <6.0 | <6.0 |
4, instil with the stability test of cut-back product
Before instiling, sodium folinate injection needs in diluting rearmounted transfusion bag, therefore, to have studied the stability of its cut-back product.
Result of the test shows, leucovorin sodium solution is through 0.9% NaCl dilution back (folinic acid is diluted to 4-9mg/ml), in room temperature (20-23 ℃), not under the condition of lucifuge, stablizes in 72 hours.
Because plastics do not adsorb folinic acid, so diluent not only can leave in the vial, also can leave in PVC, PP or the PE transfusion bag.
25 ℃, under relative humidity 60% condition, 5-FU and 50mg/ml sodium folinate injection leave not significantly degraded in each test chamber in.Its impurity content is consistent with 0 o'clock in the research process; Consistent in impurity content and the vial in the different vessels, as seen, the 50mg/ml sodium folinate injection can be with 0.9% sodium chloride dilution, and is compatible with 5-FU solution.
5, protective gas is to the stability study of injection
Whole preparation sodium folinate injection process is all carried out in the inflated with nitrogen environment; we have carried out inflated with nitrogen and the not comparative study of inflated with nitrogen; and carried out accelerated tests; the result proves that the adding of protective gas nitrogen avoided the degraded of the leucovorin sodium that Yin Gaowen, pH value and oxygen causes, has improved stability.
The inflated with nitrogen environment:
Leucovorin sodium 50mg/ml injection: specification: 100mg/ bottle
Condition of storage: 25 ± 2 ℃, relative humidity 60% ± 5%
Not (n.c.=no change) (n.d.=can not detect) (n.t.=does not detect)
Test item | Beginning | 3 months | 6 months |
Outward appearance | Consistent | Consistent | Consistent |
pH | 7.8 | 7.0 | 6.9 |
Content (labelled amount %) | 96.6 | 88.0 | 84.8 |
Impurity 5-Calcium Folinate-SF pteroic acid | <0.1 | <0.1 | 0.2 |
PABG | <0.1 | 0.7 | 1.1 |
10-formyl dihydrofoilic acid | 0.4 | 1.9 | 1.4 |
5,10-two formyl tetrahydrofolic acids | n.d. | n.d. | n.d. |
The 10-formylpropionic acid | 0.1 | 1.4 | 2.7 |
Folic acid | <0.1 | <0.1 | 0.3 |
Indivedual unknown impurities | <0.1 | 0.5 | 0.4 |
The unknown impuritie total amount | <0.1 | 1.4 | 0.4 |
Aseptic | Aseptic | (n.t.) | Aseptic |
Bacterial endotoxin | <6.0 | (n.t.) | <6.0 |
Inflated with nitrogen environment not:
Leucovorin sodium 50mg/ml injection: specification: 100mg/ bottle
Condition of storage: 25 ± 2 ℃, relative humidity 60% ± 5%
Not (n.c.=no change) (n.d.=can not detect) (n.t.=does not detect)
Test item | Beginning | 3 months | 6 months |
Outward appearance | Consistent | Consistent | Consistent |
pH | 7.0 | 6.3 | 5.9 |
Content (labelled amount %) | 90.1 | 82.6 | 81.0 |
Impurity 5-Calcium Folinate-SF pteroic acid | >0.1 | >0.2 | >0.2 |
PABG | >0.1 | 0.9 | 1.4 |
10-formyl dihydrofoilic acid | 0.8 | 2.3 | 2.6 |
5,10-two formyl tetrahydrofolic acids | 0.05 | 0.07 | 0.11 |
The 10-formylpropionic acid | 0.6 | 1.9 | 2.8 |
Folic acid | >0.1 | 0.2 | 0.4 |
Indivedual unknown impurities | <0.1 | 0.7 | 0.8 |
The unknown impuritie total amount | <0.1 | 1.1 | 0.7 |
Aseptic | Aseptic | (n.t.) | Aseptic |
Bacterial endotoxin | <6.0 | (n.t.) | <6.0 |