CN1799153A - Organic electronic device - Google Patents

Organic electronic device Download PDF

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Publication number
CN1799153A
CN1799153A CN 200480015043 CN200480015043A CN1799153A CN 1799153 A CN1799153 A CN 1799153A CN 200480015043 CN200480015043 CN 200480015043 CN 200480015043 A CN200480015043 A CN 200480015043A CN 1799153 A CN1799153 A CN 1799153A
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CN
China
Prior art keywords
organic
barrier layer
layer
active
substrate
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CN 200480015043
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Chinese (zh)
Inventor
D·亨泽勒
K·霍伊泽
R·佩措尔德
G·维特曼
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Ams Osram International GmbH
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Osram Opto Semiconductors GmbH
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Priority to CN201410321239.9A priority Critical patent/CN104091897B/en
Publication of CN1799153A publication Critical patent/CN1799153A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an organic electronic device which is sensitive to moisture and oxidizing agents, comprising a substrate, an organic functional area comprising active elements and having topographical steps, an active polymeric barrier layer on the organic functional area, which is able to bind the moisture and oxidizing agents and which planarizes the topographical steps of the organic functional area. A cap encapsulates the organic functional area and the active polymeric barrier layer. Such an organic electronic device can easily be built with a thin-film encapsulation and also shows an enhanced shelf-life due to the enhanced barrier abilities of the cap and the ac-tive polymeric barrier layer.

Description

Organic electronic device
Background of invention
Many organic electronic devices, for example organic luminescent device (OLED), integrated plastic circuit or organic radiation transducer (as organic phototransistor) are made up of some elements, they often are subjected to the influence of oxidant and moisture, thereby produce the deterioration of performance when this device is exposed in moisture or the oxygen.
The OLED device for example, comprises the function lamination that is positioned on the substrate.This function lamination comprises at least one or a plurality ofly is clipped in two organic function layers between the conductive layer.Conductive layer plays the effect (negative electrode and anode) of electrode.When voltage was applied to these electrodes, electric charge carrier injected these functional layers by these electrodes, and after these electric charge carriers are compound, just launched visible radiation (electroluminescence).Majority in the element of this function lamination, for example, organic function layer and cathode layer generally include alkali metal such as calcium or magnesium, and be very responsive to moisture or oxidant such as oxygen.Usually with the cover encapsulation, cover can comprise for example glass or pottery to this organic functions lamination on the substrate.
U.S. Patent Application Publication US2003/0038590A1 has described a kind of OLED device architecture, and wherein active OLED pixel is arranged on the substrate and with lid and encapsulates.The structuring getter layer that is made of IIA family metal or IIA family metal oxide such as calcium, barium, barium monoxide or calcium oxide is arranged in the packaging area, to absorb lastingly.Main shortcoming of this conventional device is often to cover as the cathode layer of top electrode layer getter material of no use.Therefore cathode layer may be still easily with the moisture or the oxygen reaction that infiltrate this device inside, and no matter there is this fact of getter layer (referring to Fig. 1).
In addition, in the current investigation that is at organic electronic device of the cover of thin-film package form.Organic electronic device often comprises the active region that comprises activeleg with band different-shape step.OLED for example can comprise the bar (bar) with extension, is used for conformation function layer and/or structure cathode layer, outstanding from the active region (referring to Fig. 2 to Fig. 4).These topographical steps produce the height irregular surface, are difficult to the deposit film encapsulation on it.
Summary of the invention
Therefore,, need have reliable encapsulation, be diffused into active organic zone to prevent moisture or oxidant for organic electronic device.In addition, for organic electronic device, have such needs, make by this way in its organic functions zone, makes the cover of thin-film package form easily to produce on the top in organic functions zone.
The present invention satisfies these needs by the organic electronic device as fundamental right requirement 1 is provided.Advantageous embodiments of the present invention is the theme of dependent claims.
According to the fundamental right requirement, theme of the present invention is a kind of organic electronic device, and it is responsive to moisture or oxidant, and comprises:
-substrate;
Organic functions zone on-this substrate comprises activeleg and has topographical steps,
Active polymeric barrier layer on-this organic functions zone,
-this active polymeric barrier layer can be in conjunction with moisture and oxidant, and the topographical steps in this organic functions zone of planarization and
The cover of this organic functions zone of-encapsulation and this active polymer.
Compare with the organic electronic device of the routine that comprises inorganic getter material, organic electronic device of the present invention provides an active polymeric barrier layer, its can be on one's own initiative in conjunction with and therefore in and penetrant such as moisture and oxidant.This combination can take place by for example chemistry or the Physical Absorption to penetrant.
Because the character of its polymer, active polymeric barrier layer manufactures much easier than conventional inorganic getter material, and can for example be deposited on the top electrodes of function lamination of this organic electronic device as liquid or paste, thereby make the topographical steps planarization that is present in usually in the organic functions zone.
This topographical steps is usually owing to the different elements of functional area.For the OLED device, these elements of this functional area can for example be the hollow layers that has the parting bead of the extension that is used to separate cathode strip or have the active pixel region that limits the OLED device.The OLED device that has the parting bead that has extension and have a hollow layer that limits active pixel has description in publication number is the unsettled German patent application of DE 10133686 A1, here it is introduced in full.
Topographical steps, for example parting bead can have the height of about 3 μ m.Therefore, can cover and the therefore topographical steps in planarization organic functions zone with active polymeric barrier layer, adjacent this compartment thickness that records with this topographical steps is bigger than the height of topographical steps.This planarization active polymeric barrier layer provides a plane for the generation of thin-film package then.
This active polymeric barrier layer preferably from polymeric matrix, the cyclenes copolymer of the cyclodextrine that has dispersion and have the polymeric matrix of acid anhydride and their mixture in produce.
Cyclodextrine is the cyclic oligomer of alpha-D-glucose, by for example effect generation of cyclodextrin glycosyltransferase (cyclodextrin glucotransferases) of certain enzyme.Cyclodextrine comprises six, seven or eight α-1, and 4-connects glucose monomer, known as α-, β-, cyclooctaamylose.This cyclodextrine molecule is orientated in special mode each other, makes to form continuous passage in the crystal lattice of this cyclodextrine.Therefore these passages have the big hollow inside of certain volume, and can be in conjunction with penetrant gas molecule for example.Penetrant even can combine with the cyclodextrine molecule with covalent manner, for example, by former hydroxyl glucose half six-carbon location and secondary hydroxyl (secondary hydroxyl group) at two of molecule-and three-carbon location.For dissolubility, compatibility and the thermostability that changes cyclodextrine, these hydroxyls also can replace by enough other groups.Also can be with the substituting group of hydroxyl with adjust to the right place a value between the bond strength of cyclodextrine and potential penetrant of bond strength.Therefore, cyclodextrine can neutralize enduringly, for example moisture or oxidant.Cyclodextrine preferably is dispersed in polymeric matrix such as the polypropylene.
Cyclenes copolymer can, for example, comprise two kinds of compositions that mix by extruding.A kind of composition is passable, for example, is oxidable polymer, as poly-(ethylene-methyl acrylate/cyclohexenyl group-methacrylate) (EMCM).Second kind of composition can for example comprise light trigger and catalyst, for example transition-metal catalyst.Two kinds of compositions can form so-called oxidation, purification system, and it can activate when for example being exposed to the UV radiation.The cyclene group of these polymer can pass through ring-opening reaction or aromatization and for example oxygen molecule generation chemical reaction then.
In another embodiment, active polymeric barrier layer can also be the polymeric matrix that has acid anhydride.This acid anhydride preferably can be by removing the carbonic anhydride that anhydrates and form from each free acid.Therefore, these acid anhydrides can be very effectively in conjunction with moisture, for example hydrone.The preferred example that is used for acid anhydrides is organic acid acid anhydrides such as maleic anhydride.Acid anhydrides preferably is easy to and polymeric matrix polystyrene covalency for example.Also can use the mixture of cyclodextrine, cyclenes copolymer and acid anhydride, to guarantee optimal barrier performance being arranged for dissimilar oxidants or moisture.
Can also use liquid crystal polymer as active polymeric barrier layer.These polymer show and liquid crystalline phase performance together, and synthesize by the polycondensation reaction of aromatic dicarboxylic acid and aromatic diamine or phenol often.
Preferably this organic polymer interlayer can be chemically and therefore enduringly in conjunction with moisture and oxidant.Chemical bond guarantees optimal absorption and the neutralization to moisture and oxidant.
Advantageously, the dielectric thickness of active polymeric barrier layer is about 1 to 10 μ m.This thickness is enough to cover most pattern step in organic functional areas and therefore makes most topographical steps planarization in the organic functions zone, this topographical steps is that different elements because of functional area causes.
The substrate of organic electronic device of the present invention is selected from glass, metal, polymer and pottery.Glass substrate for example, is preferably used in so-called bottom emission OLED device, and the light that is produced by the organic functions lamination in this device emits by substrate.
The cover of encapsulation organic functions lamination can comprise, for example, and the material as polymer, metal, pottery and glass or their combination.This cover can also comprise the barrier assembly of being made up of active polymeric barrier layer and ceramic barrier layer (referring to for example Fig. 4).
In the organic electronic device in another preferred embodiment of the present invention, this cover provides the chamber between cover and organic functions zone.At this moment, this active polymeric barrier layer can keep one to be enough to prevent that this cover from touching the thickness in organic functions zone.This means that active polymeric barrier layer is to be arranged between this cover and this organic functions zone and therefore to provide a kind of place of safety, this district can support this cover and therefore prevent any destruction to this organic functions zone.Advantageously, this active polymeric barrier layer is full of this chamber (referring to for example Fig. 2) basically.This means, this cover, for example transparent cloche is installed on this active polymeric barrier layer and therefore supported by this active polymeric barrier layer.This layout also provides a more stable cover.
This cover can also comprise ceramic barrier layer, and this ceramic barrier layer is arranged on this smooth active polymeric barrier layer of the topographical steps that makes the organic functions zone.This ceramic barrier layer can prevent physically that moisture and oxidant from infiltrating the inside of this organic electronic device from external environment condition.In this embodiment, residual moisture and the oxidant that infiltrates by the defective of ceramic barrier layer can be absorbed by this active polymer material of following active polymeric barrier layer and neutralization.This ceramic barrier layer has the thickness between 1 to 250 nanometer usually.Therefore, by on active polymeric barrier layer, producing ceramic barrier layer, just can on organic electronic device of the present invention, set up thin-film package.Be arranged in and have 10 on the thick active polymeric barrier layer of 1 μ m -3G/ (m 2/ day) ceramic barrier layer of diffusivity can reach and infiltrate molecular energy first and get at and have 10000 hours before reaching this organic active zone packaged by this thin-film package.
In a preferred embodiment of the invention, ceramic barrier layer is selected from metal nitride, metal oxide and metal oxynitride.The metal ingredient of these metal nitrides, metal oxide or metal oxynitride is preferably selected from aluminium and silicon.These ceramic barrier layer can provide an extraordinary physical barrier at the infiltration of gas or liquid.Except that these materials, can use other ceramic material, it mainly comprises inorganic and nonmetallic compound or element.
In another embodiment, this substrate or this cover and this active polymeric barrier layer are transparent.For substrate wherein is that transparent (for example glass) is organic-optics, can construct a kind of so-called bottom emission OLED, and wherein the light of Chan Shenging can be visual by this substrate.For other situation, wherein this cover and this active polymeric barrier layer are transparent, can construct a kind of so-called top-emitting OLED or TOLED, and wherein the light from the emission of organic functions zone can pass through this cover and this polymeric barrier layers.
According to another embodiment of the invention, this cover not only comprises a ceramic barrier layer, and comprises a toggling component of being made up of additional polymer interlayer and additional ceramic barrier layer.This component table reveals very high obstructing capacity, and for example for the permeability of moisture and oxygen up to 10 -6G/ (m 2/ day).
In another embodiment, organic electronic device of the present invention comprises that also have can be in conjunction with at least one the other active polymeric barrier layer of moisture and oxidant and the additional barrier stack of at least one ceramic barrier layer.This barrier laminates is very useful for the flexible organic electronic device that is positioned on the flexible polymer substrate for example.These flexible polymer substrate show very high permeability usually for steam and oxidant, and its scope surpasses 1g/ (m 2/ day).To this situation, this barrier laminates can provide the additional obstruct for moisture and oxidant, particularly when being arranged in it between this substrate and this organic functions zone in order to absorb the moisture that infiltrates by this flexible base, board and oxygen (referring to for example Fig. 4).
Be arranged in situation between this substrate and this organic functions zone for additional barrier stack, preferably with this organic functions area arrangements on this barrier laminates.Then, advantageously, at least one additional activity polymeric barrier layers of this barrier laminates is arranged in and this organic functions zone adjacent, thus the unevenness of this ceramic barrier layer of this barrier laminates of planarization.Usually, this ceramic barrier layer shows approximately<unevenness of 25nm rms, this also can destroy the senser in this organic functions zone.Therefore, active polymeric barrier layer is arranged in (referring to for example Fig. 3) is useful between this organic functions zone and this ceramic barrier layer.
For the situation of flexible base, board, advantageously, this substrate comprises polymer, for example polyether sulfone (PES) or PETG (PET).In another useful change example of the present invention, this substrate itself is an active polymeric barrier layer.Usually polymeric substrates that should the flexibility organic electronic device is much thicker than ceramic barrier layer or active polymeric barrier layer.Flexible polymer substrate has the thickness of about 100 to 200 μ m usually.Therefore, preferably with moisture and oxidant scavenging material, for example cyclodextrine, cyclenes copolymer or acid anhydride co-extrusion advance in the polymeric substrates, so that this polymeric substrates itself can play the effect of active polymeric barrier layer.This substrate can show very high obstructing capacity (referring to for example Fig. 4) because its thickness is thick.
When the time spent of doing that substrate plays active polymeric barrier layer, preferably ceramic barrier layer is arranged on this substrate, avoid the device external environment influence to protect this substrate.This ceramic barrier layer can prevent that the major part in moisture and the oxidant from touching this living polymer isolating substrate (referring to for example Fig. 4).
This organic functions zone can be made up of first conductive layer, the lamination that is positioned at the organic function layer on first conductive layer and is positioned at second conductive layer on this functional layer, wherein this organic function layer comprises at least one organic electro luminescent layer, and the electronic device with this organic functions lamination is formed with organic electroluminescence devices (OLED).
This organic function layer between this first conductive layer and second conductive layer can also be organic radiation detection layers, makes this electronic device that organic radiation detecting device, for example an organic solar batteries are provided.This organic functions lamination can also form the so-called integrated plastic circuit that comprises organic conductive material.
More specifically explain the present invention below by accompanying drawing.Just to the purpose of explaining, all accompanying drawings are schematically drawn simply.
Description of drawings
Fig. 1 illustrates the electronic device of a routine.
Fig. 2 illustrates organic electronic device of the present invention.
Fig. 3 illustrates the organic electronic device of another embodiment of the present invention.
Fig. 4 illustrates the present invention, and another becomes the organic electronic device of example.
Embodiment
Fig. 1 illustrates the sectional view of organic electronic device of the routine of a getter layer with patterning, as for example described in the U.S. Patent Application Publication No. US 2003/0038590A1.Function lamination 5 comprises and is clipped in two organic function layers between the conductive layer, is arranged on the substrate 1, and with cover 10 and sealing area 20 encapsulation.The getter layer 15 of patterning with the form that is arranged in the ring in the packaging area aside round function lamination 5.Have a gap d between cover and the getter layer, it allows oxygen and moisture to infiltrate by sealing area 20, and is as shown in arrow 12, and is not absorbed by getter layer.
Fig. 2 draws the i.e. sectional view of an OLED device of organic electronic device of the present invention.First conductive layer 25 of parallel bar shaped is arranged on the substrate 20.Parting bead 40 with extension is arranged on first conductive layer 25.Organic function layer 30 is deposited on first conductive layer 25 in the gap between two adjacent parting beads 40.Second conductive layer 35 is configured to bar shaped by parting bead 40, extends perpendicular to first conductive layer 25, and it can form by the continuous film of deposits conductive material on the whole zone in organic functions zone.This continuous film interrupts at the extension of the parting bead that forms bar 35.The organic functions lamination that comprises conductive layer 25,35 and organic function layer 30 produces different topographical steps together with parting bead 40 such organic functions zones that are arranged in.These topographical steps cover and planarizations with active polymeric barrier layer 45, and active polymeric barrier layer 45 is deposited on the whole layout of these elements in this organic functions zone.Cover 50, glass for example encapsulates whole organic functions zone and active polymeric barrier layer 45, and best also support cover 50 of this active polymeric barrier layer 45 is to prevent to cover and the contacting of organic functions lamination.For the external electric from device contacts first conductive layer 25, can there be contact mat 26.
Fig. 3 illustrates flexible organic OLED device of another embodiment of the present invention.Barrier laminates 80 is made up of two active polymeric barrier layer 65 and 75 and ceramic barrier layer 70, is arranged on the flexible polymer substrate 60.The organic functions zone comprises two bar shaped conductive layers 85 and the 95 and organic function layers 90 that are perpendicular to one another and extend, and this organic functions area arrangements is on the top of barrier laminates 80.This organic functions zone comprises that also has a layer 81 of hollow 82, and hollow 82 limit the active pixel of OLED device.Be used to separate the top that additional parting bead 83 cathode strip, that have extension is arranged in voided layer 81.The whole layout of this organic functions lamination, voided layer 81 and parting bead 83 is covered and planarization by active polymeric barrier layer 100.Become in the OLED device of example one of the present invention, cover 105 is made up of ceramic barrier layer. Ceramic barrier layer 105 and 70 all has unevenness, and it schematically marks these ceramic layers with jaggies.Active polymeric barrier layer 100 and 75 is arranged between separately the ceramic barrier layer and organic active zone, further to make the unevenness place planarization of two ceramic barrier layer, prevents any destruction to the organic functions zone.Still there is contact mat 86, so that external electric touches first conductive layer 85.
Fig. 4 draws the sectional view of another OLED device of the present invention.The organic functions zone that comprises first conductive layer 210, organic function layer 215 and second conductive layer 220 is arranged on the flexible base, board 200 as active polymeric barrier layer together with parting bead 225.This active polymeric barrier layer substrate is avoided external environment influence by the ceramic barrier layer 205 that is arranged in this substrate surface.The topographical steps in organic functions zone is by active polymeric barrier layer 230 planarizations.On the top of this active polymeric barrier layer, be furnished with the assembly that constitutes by ceramic barrier layer 235, living polymer dividing plate 240 and another ceramic barrier layer 245.
Category of the present invention is not limited to the embodiment shown in these figure.In fact, to become example all be feasible to each of order that particularly relates to ceramic barrier layer and active polymeric barrier layer in the barrier laminates.In addition, the topographical steps except these elements shown in the figure can be come planarization with the active polymeric barrier layer of device of the present invention.
The present invention is presented as each combination of each novel characteristics and these features, and it comprises each combination of the arbitrary feature described in claims, even this combination of these features is not set forth in claims clearly.

Claims (23)

1. organic electronic device, it comprises moisture or oxidant sensitivity:
Substrate;
Organic functions zone on this substrate comprises activeleg and has topographical steps,
Active polymeric barrier layer on this organic functions zone,
This active polymeric barrier layer can be in conjunction with moisture and oxidant, and the topographical steps in this organic functions zone of planarization and
Encapsulate the cover of this organic functions zone and this active polymer.
2. device as claimed in claim 1,
Wherein this active polymeric barrier layer is selected from following material:
The polymeric matrix that has the cyclodextrine of dispersion,
Cyclenes copolymer and
The polymeric matrix that has acid anhydride.
3. device as claimed in claim 1,
Wherein the dielectric thickness of this active polymeric barrier layer is bigger than the height of the topographical steps in this active function zone.
4. device as claimed in claim 1,
Wherein the thickness of this active polymeric barrier layer is about 1 to 10 μ m.
5. device as claimed in claim 1,
Wherein this active polymeric barrier layer can be chemically in conjunction with moisture and oxidant.
6. device as claimed in claim 1,
Wherein this substrate is selected from following material:
Glass, metal, polymer and pottery.
7. device as claimed in claim 1,
Wherein this cover comprises a kind ofly from the following group of material of selecting, and this group comprises:
Polymer,
Metal,
Pottery and
Glass.
8. device as claimed in claim 1,
Wherein this cover provides the chamber between this cover and this organic functions zone,
This active polymeric barrier layer keeps a thickness that is enough to prevent that this cover from contacting with this active function zone.
9. device as claimed in claim 8,
Wherein this active polymeric barrier layer is full of this chamber basically.
10. device as claimed in claim 1,
Wherein this cover comprises the ceramic barrier layer that is arranged on this active polymeric barrier layer.
11. device as claimed in claim 10,
Wherein this ceramic barrier layer is selected from metal nitride, metal oxide and metal oxynitride.
12. device as claimed in claim 11,
Wherein this metal is selected from Al and Si.
13. device as claimed in claim 1,
Wherein this substrate or this cover and this active polymeric barrier layer are transparent.
14. device as claimed in claim 10,
Wherein this cover comprises the toggling component of being made up of polymeric barrier layers and ceramic barrier layer.
15. device as claimed in claim 1 also comprises
Barrier laminates comprises
At least one additional activity polymeric barrier layers, its can in conjunction with moisture and oxidant and
At least one ceramic barrier layer.
16. device as claimed in claim 15,
Wherein this barrier laminates is arranged between this substrate and this organic functions zone.
17. device as claimed in claim 16, wherein
This organic functions area arrangements on this barrier laminates, and
At least one additional activity polymeric barrier layers of this of this barrier laminates is adjacent with this organic functions zone, and it makes the unevenness place planarization of this ceramic barrier layer of this barrier laminates.
18. device as claimed in claim 17,
Wherein this substrate is flexible, comprises polymer.
19. device as claimed in claim 17,
Wherein this substrate is an active polymeric barrier layer.
20. device as claimed in claim 20,
One of them ceramic barrier layer is arranged on this substrate, avoids the environmental impact of device outside to protect this substrate.
21. electronic device as claimed in claim 1,
Wherein this organic functions zone is to comprise first conductive layer, be positioned at the organic function layer on first conductive layer and be positioned at the lamination of second conductive layer on this functional layer,
This organic function layer comprises at least one organic, electroluminescence layer, forms organic luminescent device.
22. device as claimed in claim 1,
Wherein this organic functions zone is to comprise first conductive layer, be positioned at the organic function layer on first conductive layer and be positioned at the lamination of second conductive layer on this functional layer,
This organic function layer comprises at least one the organic radiation detection layers that forms organic radiation transducer.
23. device as claimed in claim 1,
Wherein this organic functions zone comprises integrated plastic circuit.
CN 200480015043 2003-05-30 2004-05-28 Organic electronic device Pending CN1799153A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410321239.9A CN104091897B (en) 2003-05-30 2004-05-28 Organic electronic device

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US47507803P 2003-05-30 2003-05-30
US60/475,078 2003-05-30
US10/794,700 2004-03-04

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CN201410321239.9A Division CN104091897B (en) 2003-05-30 2004-05-28 Organic electronic device

Publications (1)

Publication Number Publication Date
CN1799153A true CN1799153A (en) 2006-07-05

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200480015043 Pending CN1799153A (en) 2003-05-30 2004-05-28 Organic electronic device

Country Status (1)

Country Link
CN (1) CN1799153A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101971699A (en) * 2008-03-13 2011-02-09 应用材料股份有限公司 Water-barrier encapsulation method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101971699A (en) * 2008-03-13 2011-02-09 应用材料股份有限公司 Water-barrier encapsulation method
CN104752626A (en) * 2008-03-13 2015-07-01 应用材料公司 Water-barrier encapsulation method

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Application publication date: 20060705