Background technology
Under the situation about particularly obtaining through galvanic corrosion technology at least one surface, Vibrotumbling technology has been represented a kind of solution that is used to remove the economy of superficial layer.
Superficial layer is actually through galvanic corrosion and obtains, and wherein said superficial layer is hard and crisp substantially, perhaps under any circumstance for example have the microstructure and the morphological feature of not allowing for the application of particular type.
An instance of such goods particularly comprises the object with at least one cavity such as rotor.
It is simple and economical handling through the Vibrotumbling outer surface, and this is because the goods that will handle are immersed in the abrasive mixture.
Goods are maintained in the container, said container and then receive the effect of vibrating device and produce vibration.
It is not hard especially material composition, abrasive grain, water and additive for the common of " medium " that abrasive mixture generally comprises multiple known english term.
Various material compositions, i.e. medium, function be to transmit kinetic energy to abrasive grain so that these material compositions bump against on the goods that will handle.
The abrasive grain that each medium composition is present in the abrasive mixture surrounds, and receives the vibration from vibrating device through said container.
In this manner, the various compositions in the abrasive mixture bump against on the outer surface of the goods that will handle, cause the abrasive grain said same surface that rubs.
Through the said surface that rubs, said particle causes the removal of material on the outer surface of goods, thereby the wearing and tearing and the material that produce superficial layer are from wherein removal.
Therefore, oscillating movement is endowed and is used for Vibrotumbling in the market or vibrates accurately machined abrasive mixture machine, and this oscillating movement is delivered to the goods that will handle or the surface of equating thereafter.
In other words, vibration is delivered to the goods that will handle through abrasive mixture, and wherein said goods are immersed in the abrasive mixture fully; Said abrasive mixture is maintained in the container that is vibrated.
Said vibration and then be delivered to abrasive mixture, and therefore be delivered to said goods.
The vibration that causes abrasive mixture through vibrating device produces the relative motion of abrasive mixture with respect to the product surface that will handle exclusively.
Therefore a shortcoming of current machine is: because said abrasive mixture does not flow in said internal cavities; Therefore cause producing so-called " embolism " effect, make this relative motion minimizing or complete obiteration in groove, opening, cavity and narrower fin.
Because use existing machine can not realize abrasive mixture and the effective relative motion between the unapproachable pending product inner surface usually, it is impossible therefore said inner surface effectively being handled.
Can cause like this: because through the abrasive action of abrasive mixture said inner surface to be handled is impossible, therefore be necessary usually to obtain product through different processes, common like this have a higher operating cost, also can cause quality to reduce simultaneously.
Even, can not effectively handle inner surface when using vibration during abrader, the inner surface of groove and particularly for example in some rotors, have the inner surface in the thin chamber of narrower section for example.
In this case, friction energy when lapping device arrives said inner surface, perhaps worse situation is to be maintained at said groove or cavity inside.
In both of these case, can not obtain abrasive mixture in the useful effect of passing through on the quite thin and narrow accessible said inner surface of section, wherein the scope of section minimum of a value is the 5-10 millimeter.
Another shortcoming is: under any circumstance, for wideer section, mainly at the place, outside near the product that will handle, said surface receives uneven grinding.
This is because the change of direction and speed causes frequency and the impact strength of higher abrasive mixture composition on object.
The specific embodiment
With reference to these accompanying drawings, illustrated among the figure and be used for through comprising that multiple is not the machine 10 that the abrasive mixture of hard especially material composition, abrasive grain, water and additive makes goods 18 roll like rotor oscillation.
Said machine 10 comprises that the relative motion that is used to cause between said abrasive mixture and the said goods 18 is to realize the vibrating device to its processing.
Said vibrating device is associated with said goods 18, thereby directly makes its vibration and realize the processing to it.
Said vibrating device preferably is associated with said goods 18 through bar 20 or said vibrating device directly is connected with said goods 18.
Said machine 10 also comprises the pressure apparatus that is used to obtain with respect to the pressurized stream of the said abrasive mixture of said goods 18, especially for the pressure apparatus that obtains in the pressurized stream of at least one cavity inside of said goods 18.
Said pressure apparatus preferably includes the abrasive mixture cylinder that is positioned at said goods 18 tops, and is mobile relatively thereby pressurization produces with respect to the same part near the abrasive mixture of goods 18, so that remove material from it equably.
Simultaneously; As shown in Figure 3ly supply with commercial abrasive mixtures (preparation, abrasive product, water, additive) to said rotor 18 through rubber gatherer 62, said rubber gatherer receive from conveyance conduit 61 that the storage tank that is suspended on about 1000 millimeters tops 60 links to each other in mixture.
According to a preferred embodiment, said machine 10 preferably includes framework 12, and said bar 20 is through elastic device 40, and for example particularly a succession of spring is constrained on the said framework 12.
Said bar 20 preferably is constrained on 21 places, first upper end of said framework 12 by a succession of vertical guide member 45 and is suspended on the said framework by said elastic device 40, and said elastic device allows said bar 20 to carry out relative motion with respect to said framework 12 in the vertical directions.
Said vertical bar 20 also has a bottom 22, and on said bottom 22, said rotor 18 is tightened, and said upper end 21 for example particularly is connected to its non-equilibrium motor 30 that transmits vibration with vibrating device.
Said motor 30 is preferably placed at said framework 12 tops and said motor 30 preferably is constrained on the said upper end 21 of said bar 20 by the disk 24 with said bar 20 one.
This vibrating device directly is associated with the goods that will handle 18 thus, and therefore can not have the attenuation of any kind to its transmission vibration.
Said machine 10 preferably includes in order to perhaps to be sent to the rubber gatherer 62 above it in said at least one cavity that said mixture is imported said goods 18.
Said pressure apparatus preferably includes storage tank 60 and conveyance conduit 61; Said conveyance conduit 61 comprises first end and the second end; Said first end is positioned at the downstream of said storage tank 60; And said the second end is positioned at the upper reaches of said goods 18, thereby allows abrasive mixture to flow with respect to said goods 18.
Said storage tank 60 is positioned at said conveyance conduit 61 tops, below said conveyance conduit 61, is connected with rubber gatherer 62, in said at least one cavity that said abrasive mixture is imported said goods 18.
The said the second end of said conveyance conduit 61 preferably is connected with the upper reaches of said rubber gatherer 62, thereby allows abrasive mixture to flow with respect to said goods 18.
Said storage tank 60 preferably is suspended on the about 1000 millimeters top of said goods of distance 18; Make the weight that is contained in the abrasive mixture cylinder self in the said conveyance conduit 61 contact, perhaps produce pressure near on the part abrasive mixture of said goods 18 with said goods 18.
In this manner, said part abrasive mixture pressurized produces with respect to said goods 18 and flows, and from its surface, removes material equably thus.
Said machine 10 preferably includes the basin shape structure 63 that is constrained on the said goods, thereby said basin shape structure allows the inner surface and the outer surface of said goods are handled simultaneously around said goods.
Flowing through behind said at least one cavity of said rotor 18, in fact said abrasive mixture is collected within the said basin shape structure 63, and in this manner, also the outer surface of said goods 18 is handled.
This situation continues to reach until abrasive mixture the maximum height of basin shape structure 63, and when surpassing said maximum height, said abrasive mixture will be from wherein overflowing and being collected into the container 64 that constrains on the framework 12.
Said machine 10 preferably includes the said container 64 of when from basin shape structure 63, overflowing, collecting said abrasive mixture.
The discharge abrasive mixture that is collected in the said container 64 is rinsed subsequently, mixes with new abrasive mixture, and then is introduced in the lower face 60.
Can or utilize automatics to realize this function through hand gear, thereby be provided continuous duty cycle.
According to the present invention, grinder 10 has following innovative technology characteristic:
● said grinder directly transmits vibration to the goods that will handle, rather than transmits vibration through abrasive mixture;
● the fluid pressurized produces with respect to the goods that will handle and flows, particularly with respect to for example the generation of the inner surface of thin and narrow cavity, hole or groove is mobile especially.
The object that will handle through direct vibration; Might obtain to have the inner surface that to handle of very narrow section thus and be stressed upon the relative motion between the abrasive mixture stream that flows in said at least one internal cavities, thereby obtain the vibro-grinding effect that can make surface smoothing or under any circumstance remove material from it equably.
Said abrasive mixture circulation excess pressure device is stressed upon said at least one inner surface place flows inside, thereby has strengthened the relative motion between the inner surface of abrasive grain that is dispersed in the mixture and the said internal cavities that will handle.
On at least one inner surface that causes abrasive grain to bump against like this will handling, produce from one's body on the surface and to grind effect.
The working pressure device is in order to be pressed onto said abrasive mixture on said at least one inner surface that will handle, prevents that advantageously said abrasive mixture from producing stagnation in the hole of rotor and other parts and cavity, thus the said abrasive material of emptying.
For inaccessible or approaching inner surface, particularly for the for example inner surface in groove, cavity and hole, the Vibrotumbling machine among the present invention advantageously very efficiently.
Can see according to Vibrotumbling machine of the present invention thus and realize above-described purpose.
Design can exist multiple modification and the variation that all is included in the identical invention theory scope according to Vibrotumbling machine of the present invention thus.
In addition, in practice, employed material also has size and parts to change according to specification requirement.