CN1764404B - Heating apparatus and manufacturing method therefor and toilet apparatus with heating apparatus - Google Patents

Heating apparatus and manufacturing method therefor and toilet apparatus with heating apparatus Download PDF

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Publication number
CN1764404B
CN1764404B CN200580000111.1A CN200580000111A CN1764404B CN 1764404 B CN1764404 B CN 1764404B CN 200580000111 A CN200580000111 A CN 200580000111A CN 1764404 B CN1764404 B CN 1764404B
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CN
China
Prior art keywords
mentioned
heater
temperature
seat portion
unit
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Expired - Fee Related
Application number
CN200580000111.1A
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Chinese (zh)
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CN1764404A (en
Inventor
宇野克彦
丹羽孝
白井滋
冈浩二
古林满之
金泽成寿
篠田英穗
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Priority claimed from JP2004061952A external-priority patent/JP4569130B2/en
Priority claimed from JP2004155817A external-priority patent/JP2005334208A/en
Priority claimed from JP2004161004A external-priority patent/JP2005334551A/en
Priority claimed from JP2004202846A external-priority patent/JP4581519B2/en
Priority claimed from JP2004204364A external-priority patent/JP4784053B2/en
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority claimed from PCT/JP2005/000764 external-priority patent/WO2005074777A1/en
Publication of CN1764404A publication Critical patent/CN1764404A/en
Application granted granted Critical
Publication of CN1764404B publication Critical patent/CN1764404B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The present invention provides a heating apparatus which comprises: a frame body, a radiation type heat generating body, and a heat receiving/operating part. The frame body further comprises a heating part, and is formed of a radiation energy transmitting material. The radiation type heat generating body is installed apart a specified distance from the heating part, and heats the heating part. The heat receiving/operation part further comprises a heat receiving part exposed to the radiation type heat generating body, and controllably turns off the radiation type heat generating body when the temperature thereof near the radiation type heat generating body exceeds a specified value.

Description

The toilet apparatus of heater and manufacture method thereof, installing heater
Technical field
The toilet apparatus that the present invention relates to have the toilet seat of heating function and be equiped with this toilet seat.
Background technology
In existing heating toilet seat, shown in the profile of Figure 36, be provided with cavity 1 in inside, be contained in the colyliform of using on the closet toilet seat 2 seat portion 3 constitute by transparent polypropylene resin.In addition, be provided with lamp formula heater (below be called heater) 4 along the integral body of the colyliform of toilet seat 2.From the radiant energy of heater 4, be delivered to seat portion 3 rapidly through cavity 1.Utilize this to constitute, the heating surface of the face of seat as the user can heat up rapidly.On the other hand, the thermostat 5 of connecting with heater 4 prevents that toilet seat 2 excessive temperature from raising.This heating toilet seat, such as, be disclosed in the spy and open in the 2000-210230 communique.
Heater 4, for power saving, the user be about on the toilet seat 2 energising before the seat, in the short time till seat, make toilet seat 2 reach suitable temperature rapidly.Therefore, the lamp formula heater that uses instantaneous temperature to rise.Be provided with thermostat 5 in the power-on circuit of heater 4, purpose is the safety that guarantees the excessive temperature rising.As thermostat 5, generally use the dual metal type thermostat.In this occasion, shown in the profile of Figure 37, at the sensible heat face 6 of the radiant energy that receives heater 4 with receive between the bimetallic 7 from the inside of the radiant energy of sensible heat face 6 and form small gap 8.In this constitutes, owing to the radiation from sensible heat face 6 self-induction hot side 6 since the heat transmission of bimetallic 7 is is a main body, so the temperature rise of bimetallic 7 needs the time.Because this operating lag, so the detection that excessive temperature is raise postpones.
The operating lag of debatable thermostat hardly in the electric heater that uses in common heating appliances like this, utilizing thermostat 5 to prevent the occasion that excessive temperature raises, even because also may produce the problem of security in the heating toilet seat.
In other words, use buttocks directly to take one's seat and the toilet seat 2 of the heater 4 that moment heats up, heating surpasses suitable temperature and heating immediately.Therefore, can think that situation is that the user is felt bad, if further become the temperature above unplessantness displeasure, then the user has to stand from toilet seat 2.
Summary of the invention
Heater of the present invention has housing, radial pattern heater and the working cell that is heated.Housing has heating unit, and is that material by the radiant energy permeability forms.Radial pattern heater and heating unit are provided with apart from predetermined space, the heating heating unit.The working cell that is heated has with radial pattern heater subtend is exposed and is subjected to hot cell, and near the temperature the radial pattern heater turns off the radial pattern heater more than or equal to the occasion of predetermined temperature by control.According to this formation, owing to directly heated by the radiant energy of radial pattern heater by hot cell, variations in temperature can detect rapidly, so but can obtain the heater that safety and comfort are used by the temperature control of no operating lag.
Description of drawings
Fig. 1 illustrates the major part section of seat portion of heating toilet seat of embodiments of the present invention and the diagrammatic sketch that summary constitutes.
Fig. 2 is the stereogram of toilet apparatus that is equiped with the closet of heating toilet seat shown in Figure 1.
The plane of Fig. 3 for the part of heating toilet seat shown in Figure 1 is removed.
Fig. 4 be heating toilet seat shown in Figure 1 the profile of seat portion.
Fig. 5 is the profile of the major part of heating toilet seat shown in Figure 1.
Fig. 6 is the temperature controlled performance plot of heating toilet seat shown in Figure 1.
Fig. 7 A is the diagrammatic sketch of operate as normal of another thermostat of the heating toilet seat of embodiments of the present invention.
The pie graph of Fig. 7 B during for the thermostat fault shown in Fig. 7 A.
The work sheet of Fig. 7 C during for the thermostat fault shown in Fig. 7 A.
Fig. 8 for the heating toilet seat shown in Fig. 1 the performance plot of radiant energy of seat portion.
Fig. 9 A is the pie graph of the radiant energy absorbed layer of the heating toilet seat shown in Fig. 1.
Fig. 9 B is another pie graph of the radiant energy absorbed layer of the heating toilet seat shown in Fig. 1.
Figure 10 is that other of heating toilet seat that embodiments of the present invention are shown the major part profile of seat portion.
The plane of Figure 11 after for another heating toilet seat a part is removed of embodiment of the present invention.
Figure 12 is the diagrammatic sketch of configuration example of control system that the heating toilet seat of embodiment of the present invention is shown.
Figure 13 is the state transition diagram of the control system of heating toilet seat shown in Figure 12.
Figure 14 is another state transition diagram of the control system of heating toilet seat shown in Figure 12.
Figure 15 is the control impuls of the triode ac switch device of the control system of heating toilet seat shown in Figure 12 and the sequential chart that heater applies voltage waveform.
The sequential chart of the gate pulse when Figure 16 is the high output state of control system of heating toilet seat shown in Figure 12 and the rising in the low output state.
Figure 17 is the interface circuit figure of heating toilet seat shown in Figure 12.
Figure 18 is the voltage oscillogram of the control system of heating toilet seat shown in Figure 12.
Figure 19 is a flow chart of judging human detection in the control system of heating toilet seat shown in Figure 12.
Figure 20 is the diagrammatic sketch of another configuration example of control system that the heating toilet seat of embodiments of the present invention is shown.
Figure 21 is the curve map of relation that the voltage application time of the detected temperatures of temperature detecting unit of embodiments of the present invention and lamp formula heater is shown.
Figure 22 is the curve map of another relation that the voltage application time of the detected temperatures of temperature detecting unit of embodiments of the present invention and lamp formula heater is shown.
Figure 23 is the diagrammatic sketch of configuration example of another control system that the heating toilet seat of embodiments of the present invention is shown.
Figure 24 be illustrate embodiments of the present invention lamp formula heater apply the time dependent diagrammatic sketch of power.
Figure 25 is the diagrammatic sketch of configuration example that the control system of heating toilet seat shown in Figure 11 is shown.
Figure 26 is the control block diagram of the heater circuit of the effect of the position detection unit of explanation heating toilet seat shown in Figure 1 and human detection unit.
Figure 27 is the flow chart that is used for illustrating the processing of heater circuit shown in Figure 26.
Figure 28 is the control block diagram of the heater circuit of the effect of the position detection unit of explanation heating toilet seat shown in Figure 11 and human detection unit.
Figure 29 is the flow chart that is used for illustrating the processing of heater circuit shown in Figure 28.
Figure 30 is the side view of another location detecting unit that the heating toilet seat of embodiments of the present invention is shown.
Figure 31 is the side view of another position detection unit that the heating toilet seat of embodiments of the present invention is shown.
Figure 32 is the block diagram of another human detection unit that the heating toilet seat of embodiments of the present invention is shown.
Figure 33 is the side view of position detection unit shown in expression Figure 30 and lid driver element.
Figure 34 is for also being provided with the side view that lid rotates stop element in the formation of Figure 33.
Figure 35 A is the work sheet of common state of another working cell that is heated of the heating toilet seat of embodiments of the present invention.
Work sheet when Figure 35 B is another working cell that is heated unusual of heating toilet seat of embodiments of the present invention.
Figure 36 is the major part profile of existing heating toilet seat.
Figure 37 is the profile of the thermostat of existing heating toilet seat.
Description of reference numerals
1 cavity
2 toilet seats
3 seat portion
4 lamp formula heaters
5 thermostats
6 sensible heat faces
7 bimetallics
8 gaps
11 heating toilet seats
20 closets
21 main parts
22 portions
23 lids
24 seat portion
The 24A transverse part
The 24B rear portion
The 24C front portion
25 human detection unit
The 25A human body detection sensor
The 25B receiving element
26 housings
The 26A upper-part
The 26B lower member
27 cavities
28 radiant energy reflecting plates
The 28A bend
29 lamp formula heaters
30,60 thermostats
31 temperature fuses
32 glass tubes
33 filaments
34 halogen gas
35 rubber bushings
36 fixtures
37 rubber feet
38 detecting units
38A the seat sensor
39 leg rubber
40,130 microswitches
41 main bodys
42 radiant energy absorbed layers
43 superficial layers
The 43A dyed layer
The 43B superficial layer
44,44A, 106 thermistors
The 44C recess
45 turning cylinders
46 electrodes
47 position detection unit
48 room temperature thermistors
49 timer units
50 control modules
51 bimetallics
52 radiant energy absorbing materials
53 the 1st bimetallics
54 the 2nd bimetallics
55 contacts
56,57,61,63 distances
58,59 curves
62 flexible cords (cord) heater
64 intensity distributions
65 uptakes distribute
66 whites, silver-colored class pigment
67 black pigments
72,115 triode ac switch devices
73 0 hand over testing circuit
74,120 heater control modules
75,114 buffers
76 resistance
77 holding states
77A, 77B, 78A, 79A path
78 high output states
79 low output states
80 gate pulses
81,82 pulses
83 infrared ray photo detectors
84 negative circuits
85 integrating circuit
86 waveform shaping circuits
87,93,95MOSFET transistor
88,89,90,94,96 resistance
91 diodes
92 capacitors
101,102,103,104 signals
105 switches
121,124 conductings/disconnection control module
122,125 apply power control unit
123 toilet seat rotating units
131 cams
132 actuators
133 potentiometers
134 terminals
135 human body recognition units
136 inlet state detection unit
137 stepping motors
138 lids rotate stop element
141 switches
142 loading springs
143 shape memory alloy springs
144 contacts
The specific embodiment
Describe being used for implementing embodiments of the present invention with reference to the accompanying drawings.In addition, the present invention is not limited to this embodiment.In addition, in description of the present embodiment, give same-sign to the part that has same formation and reach the same purpose effect, its repeat specification is then omitted.
Fig. 1 illustrates the major part section of seat portion of heating toilet seat of embodiments of the present invention and the figure that summary constitutes, and Fig. 2 is the stereogram that is equiped with the toilet apparatus of same heating toilet seat.Fig. 3 is for removing the plane that illustrates with the part of the seat portion of same heating toilet seat, Fig. 4 be same heating toilet seat the profile of seat portion.
In Fig. 2, have the heating toilet seat 11 of washing with the warm water cleaning function of after an action of the bowels the anus and the lower part of the body, in the rearward end of closet 20, be installed on the laterally long main part 21.The part of dress warm water cleaning function in main part 21.To be set to relative main part 21 free to rotate with covering 23 as the seat portion 22 that has in the colyliform week of the housing of mounting on closet 20.In other words, toilet apparatus, seat portion 22 mountings of heating toilet seat 11 on closet 20 and constitute.In addition, in the sidepiece of main part 21, be equipped with as the infrared ray sensor that detects the human detection unit that the toilet has or not human body (below be called detecting unit) 25.Human detection unit 25 also can be the CCD camera.Perhaps, as described later, also can otherwise constitute.
Seat portion 22 as shown in Figure 1, has plastic upper-part 26A and lower member 26B with its inner peripheral and deposited and housing 26 of forming of outer peripheral edges separately.Upper-part 26A, constitute as heating unit seat portion 24.In other words, seat portion 24, the upside of present portion 22 is set.Inside at housing 26 forms the airtight cavity 27 that stops immersions such as water.
In 27 inside, cavity, be provided with the radiant energy reflecting plate that forms with seat portion 24 subtends (below be called reflecting plate) 28, on the reflecting plate 28 and seat portion 24 lamp formula heater (below be called heater) 29 is set with separating predetermined space.In other words, reflecting plate 28 relative heaters 29 are being arranged at the opposition side of seat portion 24.Reflecting plate 28, such as, be the aluminium sheet that mirror finish forms.Heater 29 is being arranged on a plurality of radial pattern heaters of the both sides of seat portion 24, irradiate near infrared rays.Because there is the space of appropriateness between seat portion 24 and heater 29, heater 29 and seat portion 24 can not contact and cause hot-spot and only utilize near infrared radiation to face toward a portion 24 and heat.In addition, by heater 29 is set in airtight cavity 27, human body can directly not contact with the heater 29 of high temperature and guarantee safety.Reflecting plate 28 as shown in Figure 1, has the bend 28A towards the top within it on the complete cycle of outer end.Bend 28A makes from the radiant energy of heater 29 deflection, improve from heater 29 leave the outer peripheral edges portion of seat portion 24 and the radiation density of inner peripheral portion.Therefore, make being evenly distributed of the radiant energy on directive housing 26 tops.Near heater 29, be provided with thermostat 30 and temperature fuse 31 as the working cell that is heated of connecting with heater 29 electricity, can prevent when unsafe situation takes place contingency that the excessive temperature of seat portion 24 from raising.The working cell that is heated, near the temperature heater 29 disconnect heater 29 by control during more than or equal to predetermined temperature.
Heater 29 has glass tube 32, runs through the tungsten system filament 33 of glass tube 32 inside and the halogen gas 34 of inclosure glass tube 32.In this constitutes, follow the heating of filament 33, the halogen cycle reaction of tungsten halide takes place to form repeatedly, can prevent the consumption of filament 33.By this effect, can radiant energy be risen extremely sharp with the very little filament 33 of thermal capacity as thermal source.So heater 29 enters the toilet the user, take off clothes make the present portion 22 of buttocks till taking one's seat in the seat portion 24, such as, can make between the several seconds portion 22 the 24 high speed intensifications of seat portion reach suitable temperature.Like this, when using heater 29 as the radial pattern heater, there is no need to switch on all the time to the toilet seat maintenance of heating, can obtain the heating toilet seat 11 of power conservation type.
Heater 29 utilizes the fixture 36 of the rubber bushing 35 that rubber with elastomeric material makes, and is fixed to reflecting plate 28, and reflecting plate 28 is fixed to lower member 26B by rubber feet 37.
Detecting unit 38, microswitch 40 set in the leg rubber 39 by the seat portion 22 of mounting on closet 20 constitutes.Detecting unit 38, the load by the user that takes one's seat in seat portion 24 makes microswitch 40 conductings detect the user and takes one's seat.Detecting unit 38 as described later, also can otherwise constitute.
In Fig. 4, the upper-part 26A of housing 26 has main body 41, is arranged on the top radiant energy absorbed layer (below be called absorbed layer) 42 of main body 41 and is arranged at more top superficial layer 43.Main body 41 is to use the transparent polypropylene resin material to be shaped in the injection molding forming mode.Absorbed layer 42 contains a large amount of carbon blacks.Superficial layer 43 is the whole visible lights from heater 29 emissions can be covered, and considers the light shield layer of case hardness, drug resistance, gloss etc.Superficial layer 43 is being arranged on the outer surface of seat portion 24, is made of the membrane material that covers absorbed layer 42.In addition, superficial layer 43 has the tone with the tonal match of the integral body of seat portion 22, is not limited to monochrome, also can have the polychrome combination and the pattern that designs etc.In addition, superficial layer 43 even will not cover from whole visible lights of heater 29 emissions, also can reach purpose of the present invention, and the part of this kind visible light is seen through.
Main body 41 preferably by the transparent polypropylene resin material is shaped with average thickness 2.5mm, has the radiant energy transmissivity more than or equal to 70%.In addition, main body 41 is utilized the formation cuboid of its rigidity as seat portion 22.Such as, the thickness of absorbed layer 42 is 0.1mm, the thickness of superficial layer 43 is 0.1~0.2mm, because the very thin thickness of relative main body 41, so can form absorbed layer 42 against seat portion 24 outer surface.This is two-layer, absorb to see through the radiant energy of main body 41 fully, because thermal capacity is very little, so instantaneous intensification and cover the visible light of radiation.In addition, because between heater 29 and main body 41, there is cavity 27, so main body 41 can be owing to from the heat transfer of heater 29 and scaling loss.
In the recess 44C of the inner face opening of the upper-part 26A of housing 26, embed thermistor 44 as temperature detecting unit.Thermistor 44, detect by heater 29 heating near the temperature of absorbed layer 42 of seat portion 24.
In addition, form electrode 46 on the turning cylinder 45 of present portion 22, constitute position detection unit (below be called detecting unit) 47 in the lump with the bearing portion (not shown) of main part 21.Detecting unit 47 detects the use location that seat portion 22 is in the state of erecting or is being in the operable substantial level on closet 20 of seat.
Main part 21 is provided with the control module 50 based on microcomputer.Control module 50, obtain from as the detection signal of the room temperature thermistor of detection unit at room temperature (below be called thermistor) 48 with from the signal of thermistor 44, the temperature by control heater 29 make as heating surface the temperature of seat portion 24 become the predetermined temperature of suitable temperature.In addition, control module 50 has the timer unit 49 of calculating from the elapsed time in moment of beginning to heat up by the energising to heater 29.In addition, control module 50 is controlled beginning and stopping the energising of heater 29 by the signal of obtaining detecting unit 25,38,47.
Below thermostat 30 is elaborated.Fig. 5 illustrates the section of thermostat 30.Thermostat 30 has bimetallic 51 as being subjected to hot cell.Bimetallic 51 exposes with heater 29 subtends, is coated with stable on heating blacking in its surface as radiant energy absorbing material (below be called absorbing material) 52.So thermostat 30 utilizes absorbing material 52 can absorb expeditiously from the energy of heater 29 to bimetallic 51 radiation.Therefore, the temperature of bimetallic 51 rises rapidly.In addition, for thermostat 30, preferably with heater 29 and the distance 57 between the surface of seat portion 24 be set at greater than the distance 56 between heater 29 and the thermostat 30.
In addition, heater 29 preferably is configured as its actual range 57 on surface with seat portion 24 necessarily on its longitudinal direction, and the distance 61 of itself and reflecting plate 28 also is configured as necessarily.As a result, the distance that radiant energy arrives the surface of seat portion 24 becomes necessarily, and the temperature of seat portion 24 surfaces is even, can improve comfortableness.
Work to heating toilet seat 11 with above-mentioned formation is illustrated below.When the user entered into the toilet, detecting unit 25 detected it and enters, and this signal is sent to control module 50.At this moment, the signal that utilizes detecting unit 47 to send, when confirming that seat portion 22 is in the use location of the level of being actually, 50 pairs of heaters 29 of control module begin energising.By this initial power-up, drop into the instantaneous radiant energy that is transformed to of energy, launch to the direction of main body 41 through glass tube 32, reflecting plate 28 from filament 33.In addition, the radiant energy of heater 29, at the absorbed inside or the antireflection part of main body 41, but it most sees through and absorbed layer 42 and superficial layer 43 is heated up.Like this, heater 29 is switched on when the user enters the toilet, almost instantaneous being heated of heating surface of seat portion 24.Therefore, heating toilet seat 11 needn't keep energising always, is beneficial to very much energy-conservation.
Control module 50, the signal of the thermistor 44,48 during based on the energising beginning utilizes both temperature differences and temperature separately to carry out computing, the optimal value of the energising binding hours of the initial power-up that selection preestablishes and stores.Control module 50 when the elapsed time of timer unit 49 countings arrives the energising binding hours, reduces the energising amount or makes it become zero.Thereafter, based on the signal controlling energising amount of thermistor 44 so that the temperature of seat portion 24 suitable.
Like this, thermistor 44, detect the contact of user in fact near the temperature of seat portion 24, control module 50 reaches its intensification with high accuracy and keeps suitable temperature.Therefore, the use of seat portion 22 is very comfortable, and because control module 50, based on the signal of thermistor 44,48, correspondingly the input amount of radiant energy is controlled with load capacity, is heated to suitable temperature so can incite somebody to action seat portion 24 safely with high accuracy more.
In addition, control module 50 preferentially carries out the control of initial power-up time, and the energising amount that reduces heater 29 after the energising binding hours reduces programming rate.Therefore, even the response speed of temperature detecting unit (thermistor 44) is slow, also can heat safely facing to seat portion 24.In addition, thermistor 44 also can use cheap product.Usually, mostly general heater is that reducing to apply voltage controls temperature.Relative therewith, heater 29 is followed the heating of filament 33, and the halogen cycle reaction of tungsten halide takes place to form repeatedly, can prevent the consumption of filament 33.Therefore, during smaller or equal to 200 ℃, the halogenation circulation becomes unstable in the temperature of glass tube.So, make seat portion 24 become suitable temperature in order to utilize heater 29, power cycles is carried out with changing.
On the other hand, when seat portion 22 is in the state of erecting, male sex user enters into after the toilet, and a portion 22 is become when erecting state, and control module 50 stops energising to heater 29 according to the signal of detecting unit 47.
Filament 33 is a coil shape, during heater 29 reaches a high temperature with peak power heating, makes it along the elongated lengthwise as the tension direction of this coil easily.Therefore, when present portion 22 was under the state of erecting heater 29 switched on, the length direction of the filament 33 that generates heat in "on" position was subjected to the gravity effect, and filament 33 breaks easily.As mentioned above, control so that present portion 22 is in when erecting state not that heater 29 is switched on peak power by control module 50, thereby prevent this broken string.In addition,, can reduce meaninglessly seat portion 22 is heated by this control, can be further energy-conservation.
In addition, fixture 36 has the rubber bushing 35 as elastomeric material, and the reflecting plate 28 of mounting having heaters 29 has rubber feet 37.Therefore, even the user erects the switching of state and level according to purpose to seat portion 22, because these impact-attenuating effects can absorb the impact to heater 29.Thereby can prevent the breakage of glass tube 32 and filament 33.
When the user took one's seat for defecation, control module 50 utilized the signal of detecting unit 38, and can to make energising amount to heater 29 be zero or be the energising amount of the temperature that makes a portion 22 till can excessively not rising by control.As a result, in use the temperature of seat portion 22 can not rise excessively, and the user needn't worry can be waited by scald and can use safely,
Owing to the user is that the seat portion 22 that the direct contact of skin is built-in with heater 29 takes one's seat, so must take into full account safety problem especially for heating toilet seat 11.Under common user mode, heating toilet seat 11 as mentioned above, can use safely and cosily.Yet, just in case constituting occasion of breaking down in the microcomputer etc. of control module 50 and the energising of heater 29 being proceeded or the like for a certain reason and also must work safely.Therefore, heating toilet seat 11 has the thermostat 30 of connecting with heater 29.Because the bimetallic 51 of thermostat 30 exposes, directly heat by radiant energy from heater 29.In addition, preferably absorbing material 52 is set on bimetallic 51 surfaces.So, the radiant energy that arrives bimetallic 51 from heater 29 is almost all absorbed by bimetallic 51.Therefore, thermostat 30 also can be rapidly correspondingly changes the power-on circuit of cut-out heater 29 when excessive temperature raises with the rapid change of the temperature of seat portion 22.In addition, be more preferably and also apply stable on heating blacking as absorbing material 52.Blacking can absorb the temperature that makes bimetallic 51 from the heat of heater 29 effectively and rise.
In addition, for thermostat 30, preferably be with its set positions make heater 29 and seat portion 22 the distance 57 between the surface of seat portion 24 greater than the distance 56 between heater 29 and the thermostat 30.As a result, the rising of the temperature of bimetallic 51 is faster than the rising of the surface temperature of seat portion 24.Therefore, taking place when unusual, when excessively rising becomes the precarious position that causes scald etc., can cut off the power-on circuit of heater 29 in the surface temperature of seat portion 24.
In addition, in the time can making the temperature fast rising of bimetallic 51, also can prevent delaying work of thermostat 30.In other words, in the time can making the temperature fast rising of bimetallic 51, disconnection (power-on circuit of the conducting heater 29) operating temperature of thermostat 30 can be set at the common serviceability temperature that is higher than a portion 22.Therefore, when using usually, just can avoid thermostat 30 work and make the out of use situation of heating function that heats toilet seat 11.
Utilize Fig. 6 to be explained below.Fig. 6 is the temperature controlled performance plot of heating toilet seat 11.In addition, in the thermostat 30 of formation shown in Figure 5, apart from 56=7mm, apart from 57=15mm.Fig. 6 be illustrated in near the temperature bimetallic 51 of the occasion of heater 29 energising and seat portion 24 surface temperature over time.Curve 58 is representing that the surface temperature of seat portion 24 changes, and can heat up in the time (about 7.5 seconds) of t1 when room temperature is 5 ℃ reaches common control temperature (Ta).On the other hand, the temperature of the bimetallic 51 of thermostat 30 shown in curve 59, can rise to temperature T a in the time of t2 soon than seat portion 24.When seat portion 24 became the highest design temperature (Tb) of a portion 22, the temperature of bimetallic 51 arrived the disconnection operating temperature (Tc) of heater 29, and thermostat 30 cuts off the power-on circuit of heater 29.
In addition,, arrive safety clearance temperature (Td) before, temperature fuse 31 work and cut off the power-on circuit of heater 29 in the occasion of the state that becomes the power-on circuit that can not cut off heater 29 just in case thermostat 30 breaks down.At this moment, the surface temperature of seat portion 22 does not reach temperature T d.
In addition, the work temperature c of thermostat 30 is set at more than or equal to the highest design temperature Tb of seat portion 22 and smaller or equal to safety clearance temperature T d.As a result, can not be easy to occur the power-on circuit of the heater 29 that causes by temperature fuse 31 disconnection, can not use the situation of the heating function of a portion 22.
As mentioned above, in the phase I of the security function of initial power-up time, control module 50 utilizes timer 49, thermistor 44 controlling the temperature of seat portion 24.In second stage, utilize the disconnection of thermostat 30 to cut off the power-on circuit of heater 29.In this occasion, because temperature descends, circuit may reduce.In the phase III, temperature fuse 31 fuses and the power-on circuit of cut-out heater 29.In this occasion, circuit can not restore.Like this, by setting triphasic security function, heating toilet seat 11 can use for a long time, safely and cosily.
In addition, in the present embodiment, as shown in Figure 3, it is a plurality of that heater 29 is that the both sides of present portion 22 are provided with, and with each heater 29 subtends thermostat 30 is set.Each thermostat 30 is electricity series connection.In addition, preferably the different thermostat 30 of disconnection operating temperature is set with each heater 29 subtends.In addition, in Fig. 3, not shown connection form.
In other words, preferably each heater 29 is connected with thermostat 30, these thermostat 30 series connection is constituted the power-on circuit of heater 29 again.In this constitutes, unusual occasion takes place at any one heater 29, thermostat 30 all will cut off the power-on circuit of heater 29.In addition, even, become the occasion of the state of the power-on circuit that can not cut off heater 29, also can cut off the power-on circuit of heater 29 by another thermostat 30 just in case in a thermostat 30, break down.Therefore, the energising to two heaters 29 can make it to stop safely.In addition, each heater 29 is being provided with when disconnecting the mutually different thermostat 30 of operating temperature,, is also having another thermostat 30 work even in disconnecting the low thermostat 30 of operating temperature, take place unusually.
In addition, heater 29 can be divided into a plurality of.Therefore, with the present portion 22 of a lamp formula heater configuration of colyliform almost whole empty 27 in occasion compare, can eliminate the stress that puts on lamp formula heater.This stress is owing to the bending of seat portion 22 and the step-up error of lamp formula heater etc. produce.Therefore, can eliminate because the danger of the breakage of the heater 29 that the bending of seat portion 22 etc. cause.
Another preferred implementation to thermostat is illustrated below.Fig. 7 A~Fig. 7 C is the diagrammatic sketch of work of thermostat 60 of the heating toilet seat of embodiments of the present invention.
Thermostat 60 has the 1st bimetallic (below be called bimetallic) 53 and 2nd bimetallic different with the disconnection operating temperature of bimetallic 53 (below be called bimetallic) 54 in inside.Bimetallic 53,54, the same with bimetallic 51, expose to heater 29.In addition, absorbed layer 52 preferably is set.
In the occasion of thermostat 30 operate as normal, shown in Fig. 7 A, reach the occasion that disconnects operating temperature at the bimetallic 53 that directly receives the radiant energy of heater 29, overturn.So the contact 55 of connecting with the power-on circuit of heater 29 becomes disconnection and the power-on circuit of cut-out heater 29.
In addition, shown in Fig. 7 B, just in case make bimetallic 53 that the occasion of bending takes place for a certain reason, the situation that bimetallic 53 can not break 55 can appear.In this kind occasion, shown in Fig. 7 C, also be under than the high temperature of the disconnection operating temperature of bimetallic 53, bimetallic 54 directly receives the radiant energy of the heater 29 that excessive temperature have risen and overturns.Bimetallic 54, the break 55 and power-on circuit of heater 29 is cut off safely.In this occasion, because bimetallic 54 is work when contact is unusual, be non-restoring type therefore, afterwards, preferably heater 29 no powers are guaranteed safety.
In the above description, what illustrate is to use thermostat 30 as being heated the example of working cell, but is not limited thereto.Such as, shown in Figure 35 A, 35B, can use the switch 141 that utilizes shape memory alloy spring (below be called spring) as being subjected to hot cell.Figure 35 A illustrates the state just often of the switch 141 that utilizes shape memory alloy spring 143, and Figure 35 B illustrates the state when unusual.In Figure 35 A, switch 141 has loading spring (below be called spring) 142 and spring 143.Spring 142, such as, generally use stainless steel, and spring 143, such as, the Ti-Ni alloy generally used.Spring 143 is compared with spring 142 at low temperatures, and coefficient of elasticity is little, and spring 143 is in compressive state, at this moment contact 144 closures.In other words, do not using heating during toilet seat, carrying out keeping this state in the temperature range of normal heating with heater 29.On the other hand, when making near the temperature of heater 29 become high temperature owing to a certain reason heater 29 abnormal heatings, shown in Figure 35 B, it is big that the coefficient of elasticity of spring 143 becomes, and spring 142 becomes compressive state.This moment, contact 144 disconnected, and the energising of heater 29 is stopped.Like this, also can obtain the effect same by the switch that utilizes shape memory alloy spring with thermostat.Spring 143 preferably also is the radiant energy absorbing material that coating comprises stable on heating blacking.
Below, be that the center is narrated the manufacture method of heating toilet seat 11 with seat portion 22.Seat portion 24, is to have printed the superficial layer 43 of absorbed layer 42 in advance, is installed in the metal pattern that the upper-part 26A of seat portion 22 is shaped, and utilizes injection molding forming to make the transparent polypropylene resin material forming that forms main body 41.Or at the superficial layer 43 that will print absorbed layer 42 in advance, utilize after the shape of preliminary forming for upper-part 26A such as vacuum forming, be installed in the metal pattern that upper-part 26A is shaped and carry out injection molding forming.
In above manufacturing process, main body 41 is integrally formed, but is not limited thereto.Such as, also can be only facing to seat portion 24 with transparent polypropylene resin, to upper-part 26A seat portion 24 part in addition carry out the shaping of two looks with coloured polypropylene resin with the same color matching of lower member 26B.In this occasion, make the area of area specific surface layer 43 of absorbed layer 42 little, and with the superficial layer 43 of seat portion 24 corresponding parts on print absorbed layer 42 and form and get final product.
Superficial layer 43 gets final product greatly than the area of absorbed layer 42, covers whole upper-part 26A when preferably being shaped.Like this, the end of superficial layer 43 can not come across the surface of upper-part 26A, and fine finishining also can be shaped attractive in appearancely.In addition, in the above description, be to use transparent polypropylene resin as main body 41, but also can utilize transparent polyester resin and acrylic resin etc.
Be transformed to the radiation of heat energy in absorbed layer 42, the conduction by superficial layer 43 is being sent to seat portion 24 surfaces.In order to heat facing to seat portion 24 at short notice, the thickness of superficial layer 43, absorbed layer 42 is preferably thin as much as possible.As present embodiment, when forming absorbed layer 42, can form the thickness of number μ m level by printing.If consider the wearability etc. of superficial layer 43 and as far as possible unfertile land form these layers, just can make the 24 surface temperatures rising of seat portion rapid.
In the above description, explanation be to utilize printed film to form the occasion of absorbed layer 42, but also can the membrane material and the superficial layer 43 that contain the radiant energy absorbent is integrally formed.In this occasion because membrane material must have thickness to a certain degree, so must with the thickness setting of absorbed layer 42 and superficial layer 43 for make by conduction the intensification on seat portion 24 surfaces not slow.In order to block radiant energy and visible light fully, also can use on superficial layer 43 membrane material of the electroplated film of the metal that forms aluminium etc. from heater 29.In addition, otherwise, also can be the formation that the part of visible light is seen through.
In the upper-part 26A that forms in the above described manner, recess 44C is set.Perhaps also can utilize the forming metal mould that forms recess 44C.Then, thermistor 44 is embedded among the recess 44C.
On the other hand, heater 29, thermostat 30, fuse 31 are disposed at the enterprising row wiring of lower member 26B.Afterwards, make these upper-parts 26A and lower member 26B chimeric.At this moment, heater 29 and thermostat 30 etc. are configured in the cavity 27.
In addition, the leg rubber 39 that also will be assembled with microswitch 40 is installed on the lower member 26B.Also can after being installed in leg rubber 39 on the lower member 26B in advance, make upper-part 26A and lower member 26B chimeric.In addition, also upper-part 26A and lower member 26B can be fixed with bonding agent etc.So just be assembled into a portion 22.
, the bearing portions of main part 21 and the turning cylinder 45 of seat portion 22 made up, make main part 21 and seat portion 22 be mounted for and to rotate thereafter.In this state, each electric parts that are included in main part 21 and the seat portion 22 are connected up.So just be assembled into heating toilet seat 11.
In addition, in the above description, be so that the optimal heat of heating surface is distributed as uniform heat distribution is that prerequisite describes.Herein, not uniform occasion in optimum heat distribution, by changing the figure (printing shape) of absorbed layer 42, can be easy to heat distribution is operated, can realize multiple distribution.Such as, also can be formed on the distribution that with the temperature sense interlock of human body Temperature Distribution is provided with gradient on the surface of seat portion 24.Also can as optimum heat distribution, realize comfortable heating in this occasion by the printing operation of absorbed layer 42.
Fig. 8 be the performance plot of radiant energy of seat portion 24, Fig. 9 A, Fig. 9 B are the diagrammatic sketch that the configuration example of absorbed layer 42 is shown.Wherein, absorbed layer 42 has distribution aspect the uptake of radiant energy in the surface of seat portion 24 vis-a-vis.The surface of seat portion 24, with the distance of heater 29 be one regularly, the radiant energy that arrives seat portion 24 surfaces is even, the surface temperature of seat portion 24 also is necessarily.Yet, in fact, seat portion 24 and be subjected to restriction in seat cushion fabric and the design, it must be difficult keeping with the distance of heater 29, as shown in Figure 8, produces aspect the intensity of radiant energy and distributes 64.In other words, near the radiant energy grow of the part of heater 29, the temperature of this part raises.On the other hand, with the part of the distance of heater 29 in, radiant energy dies down, the temperature of this part reduces.So to absorbed layer 42, it is preferred making from heater 29 emission, the radiant energy intensity distributions of outer surface that arrives seat portion 24 and the uptake distribution 65 opposite in fact formations of radiant energy.In other words, shown in Fig. 9 A, to use near the part of heater 29 reflected radiation can white, silver-colored class pigment 66, and make its black pigment that is gradually varied to absorbed radiation energy 67.Perhaps, shown in Fig. 9 B, also can print white, silver-colored class pigment 66 and black pigment 67 alternately, make at interval corresponding to radiant energy intensity to change.X-X wherein illustrates and heater 29 corresponding positions.Like this, by making lip-deep radiant energy intensity homogenising, can alleviate the inhomogeneous of seat portion 24 lip-deep temperature and obtaining comfortable seat portion 22 in seat portion 24.
Figure 10 is the profile that another formation of seat portion 24 is being shown.In seat portion 24, on the main body 41 of using transparent polypropylene resin to constitute, form the absorbed layer 42 that constitutes by printed film by injection molding forming.And then, on absorbed layer 42, form the dyed layer 43A that constitutes by printed film, and form the superficial layer 43B that the membrane material by light transmission constitutes on the outer surface.In other words, dyed layer 43A is arranged between the superficial layer 43B and absorbed layer 42 as membrane material.
In order to form this seat portion 24, print dyed layer 43A in advance, the superficial layer 43B that will print absorbed layer 42 more thereon is encased in the metal pattern of upper-part 26A, is shaped with method same as described above.Dyed layer 43A covers from heater 29 visible light emitted, and has and color matching that seat portion 22 integral colors are coordinated, is not limited to monochrome, also can use the combination of polychrome and style of designization or the like.In addition, also can make wittingly and see through from the part of heater 29 visible light emitted.Superficial layer 43B is transparent substantially, can protect dyed layer 43A and acquisition to have the surface state clearly of transparent feel.Like this, when the transparency of the material of superficial layer 43B is high, can makes the color of dyed layer 43A obtain respond well reflection from the teeth outwards, but, also can use opaque material of part or painted a little hyaline membrane in order to make it have pattern effect.
Below preferable shape, the configuration of lamp formula heater and preferred other heaters that are provided with except that lamp formula heater are described.
Figure 11 is the plane that removes a part of another heating toilet seat of embodiment of the present invention.The dissimilarity of the formation of Figure 11 and the formation of Fig. 3 be heater 29 shape, dispose and be provided with flexible cord heater (below be called heater) 62 this some.In addition formation is identical with the formation of Fig. 3.
In other words, in 27 inside, cavity, the seat portion 22 of taking one's seat with the user who uses toilet apparatus seat portion 24 subtends, be provided with the reflecting plate 28 that the aluminium sheet by mirror finish constitutes.And, two heaters 29 are set as the radial pattern heater in the both sides of seat portion 24.
Reflecting plate 28 and heater 29 are according to the shape setting of seat portion 22.In other words, as shown in figure 11, heater 29, be viewed as in the plane colyliform among the transverse part 24A of seat portion 24 the shape ground along seat portion 22 be provided with.Transverse part 24A is the position that huckle contacted when the people takes one's seat.
Heater 62 is being arranged on the heat-conduction-type heater at the 24B back side, rear portion of seat portion 24.This part is the position that buttocks contacted when the people takes one's seat.Though not shown in Figure 11, heater 62, as required, the part that also can be laid on the anterior 24C back side of seat portion 24 or locate beyond it usually not contact very much with human body, such as, the back side that the circumferential lateral surface etc. of seat portion 24.Like this, heater 62 in seat portion 24, heats the position different with the position of heater 29 heating.
With the corresponding part of rear portion 24B of heater 62 heating in thermistor 44A is set.So, control module 50, the signal of acquisitor's health check-up measurement unit 25, detecting unit 38 and position detection unit 47, control is to the beginning of the energising of heater 29 and stop.In addition, obtain, the temperature of heater 29,62 controlled from thermistor 44,44A, 48 signal so that as heating surface the temperature of seat portion 24 become predetermined temperature as suitable temperature.Utilize such formation, can carry out the temperature control of very fine that the temperature of each heater is controlled respectively, and, stop or the like because also can detect the heating that abnormal temperature rises, broken string causes, so control module 50 can carry out suitable corresponding with various situations.
As mentioned above, heater 29 because be to switch on when the user enters the toilet, can be heated by almost instantaneous heating surface facing to seat portion 24, so do not need to keep energising always, is very energy-saving radial pattern heater.By the transverse part 24A of heater 29 heating, such as, can when 15 ℃ of room temperatures, be warmed up to the temperature (27~28 ℃) of the degree of not feeling cold in about 4 seconds.In other words, when detecting unit 25 detects the someone and enters into the toilet, can between to seat portion 24, taking one's seat, heat facing to seat portion 24.Like this, heater 29 can be instantaneous to heat contacting transverse part 24A seat portion 24, the contacted position of thermally sensitive huckle at first, the user can very cosily use a portion 22.
On the other hand, in the 24B of the rear portion of seat portion 24, when detecting unit 25 detects the someone and enters into the toilet, just increase energising amount, heat up to predetermined heating-up temperature to heater 62.In this occasion,, therefore can not as the intensification that utilizes heater 29, temperature sharply be risen because the heat that sends from heater 62 is delivered to the surface from seat portion 24 back sides by heat.Yet rear portion 24B is and the contacted position of thermally sensitive buttocks unlike huckle, even its temperature of never feeling cold degree is heated up lentamente, also can not damage the warming sense of whole seat portion 22.Like this, correspondingly use heater 29 and heater 62, can obtain comfortable warming sense by contact site with human body.Like this, to heat be preferred to heater 29,62 facing to seat portion 24 with different sequential respectively.
Heater 62 is constantly switched on always, but the part of utilizing heater 62 to heat is rear portion 24B, be about 1/3 area of seat portion 24.Therefore, with utilize 62 pairs of heaters whole seat portion 24 occasion of heating compare, can be energy-conservation significantly.Like this, correspondingly use heater 29 and heater 62, can obtain comfortable warming sense and realize significantly energy-conservation by contact site with human body.
In addition, be to carry out to the explanation of heater 29, but be not limited thereto with the formation that pair of right and left is set.Also can increase the number of heater 29 as required, it is further disposed corresponding to the shape ground of seat portion 22.Also can realize meticulousr heating in this case to the control of switching on of each heater 29.In addition, describe with heater 62 as the heat-conduction-type heater, but be not limited thereto, also can use heater that metal patternization is formed with flat shape, have heater of ptc characteristics or the like.
In addition, heater 29, the center line A-A that preferably is disposed at than seat portion 24 locates in the inner part, keeps roughly equidistant 63 ground to form curved shape with the interior all of seat portion 24.When taking one's seat in the present portion 22 of people, load necessarily puts on the inboard, and contact-making surface also concentrates on the inboard, and contact pressure also is inboard high.Therefore, by serving as the main radiation heating of realizing with this part, can obtain more comfortable heating.In other words, because by with the central shaft arrangement of heater 29 in than seat portion 22 the center line A-A of seat portion 24 locate in the inner part, the toilet seat inboard that feels cold is easily heated, thus can be when toilet seat be taken one's seat imperceptible cold and cosily use the heating toilet seat.
Below to relating to the detailed formation of control module 50, the formation of conducting/disconnection of being used for heater 29 is switched on is described.
Figure 12 is the diagrammatic sketch of configuration example that the control system of heating toilet seat shown in Figure 1 is shown.Seat portion 22 has the cavity in inside, places heater 29 and as the thermistor 44 of temperature detecting unit.In main part 21, place as detecting unit seat sensor (below be called sensor) 38A, heater 29 control usefulness triode ac switch device 72 and detect industrial voltage AC100V AC signal zero point zero hand over testing circuit (below be called circuit) 73.In addition, also place heater control module (below be called control module) 74, buffer 75, the resistance 76 of connecting and the receiving element 25B that will receive or the like from the signal that sends as the human body detection sensor of human detection unit (below be called sensor) 25A with thermistor 44.In other words, triode ac switch device 72, circuit 73, control module 74, buffer 75 and resistance 76 are included among the control module 50 of Fig. 1.In addition, in Figure 12, be provided with sensor 38A, sensor 25A and receiving element 25B, but also can be same as in figure 1, adopt detecting unit 38 to replace sensor 38A.Also can adopt detecting unit 25 to replace the combination of sensor 25A and receiving element 25B.
Be input to control module 74 from the signal of sensor 25A, thermistor 44, sensor 38A and circuit 73 outputs, control module 74 utilizes this signal input to calculate the control signal of heater 29 and output to buffer 75.Heater 29 carries out switch control by triode ac switch device 72, is applied in AC100V voltage and the output of definite heater 29.
Thermistor 44, be arranged near the heater 29 and be installed in can detect with heat the position of the temperature that is similar to of the surface temperature of seat portion 24.Control module 74 with reference to the thermistor 44 detected temperature approximate with the surface temperature of seat portion 24, is being inferred the surface temperature of seat portion 24 and the temperature of heater 29.
Herein, sensor 25A utilizes the current pyroelectric infrared sensor human body, and should check that signal finally sent to control module 74.Signal from sensor 25A is received by receiving element 25B, is input to control module 74.
In this formation, sensor 25A human body, control module 74 beginnings are carried out temperature control to heater 29 energisings according to the detection of thermistor 44, triode ac switch device 72, the power of control input heater 29.Therefore, can accomplishedly have warm performance of wink, easy to use, the heating toilet seat of the heating toilet seat that energy saving is good.
Figure 13 is the state transition diagram of control of the formation of Figure 12.In holding state 77, because signal does not output to triode ac switch device 72, so do not drive heater 29.High output state 78 times, always to 72 outputs of triode ac switch device, so heater 29 is driven by specified output.Low output state 79 times, discontinuously to 72 outputs of triode ac switch device, so heater 29 is by the output driving that is lower than specified output.
Turn to path (path) 77A of high output state 78 from holding state 77, when having carried out human detection, carry out, carry out when being higher than predeterminated level and become in the temperature detection of thermistor 44 to the path 78A of low output state 79 from high output state 78 by sensor 25A.From hanging down the path 79A that output state 79 turns to holding state 77, when detecting human body, the output from sensor 38A do not carry out.Such as, have the occasion of the luminescence unit and the light receiving unit of infrared LEDs at sensor 38A, when taking one's seat, detected by light receiving unit owing to come the light of selfluminous cell to be subjected to the human body reflection in the present portion 22 of human body, sensor 38A just detects and takes one's seat.When human body left portion 22, because detect light less than reflection at light receiving unit, sensor 38A just was judged to be nobody and takes one's seat.In the occasion of utilizing human detection unit 38, do not give unnecessary details because narrated.Like this, the heated condition that correspondingly changes heater 29 with the conversion of user's state is preferred.
Figure 14 is another state transition diagram of control of the formation of Figure 12.Turn to the path 77B that hangs down output state 79 from holding state 77 with the existence that is not both of Figure 13.When carrying out human detection in holding state 77, if the output of thermistor 44 is higher than predeterminated level, the temperature that is judged as a portion 22 is high, just to low output state 79 conversions.By path 77B is set, under using or the like when seat portion 22 is heated or the like situation continuously, can prevent to supply with unnecessary power to heater 29, can realize the warm toilet seat of wink of energy saving excellence.
Figure 15 is the control impuls of the triode ac switch device 72 in the control of the formation of Figure 12 and the sequential chart that heater applies voltage waveform.When gate pulse 80 of output, in the half period at next zero point, heater 29 is being applied voltage.When not applying gate pulse 80, on heater 29, do not apply voltage.
One example of the sequential chart of the gate pulse when Figure 16 is the high output state 78 of Figure 13, Figure 14 and the rising in the low output state 79.In high output state 78, the number of the pulse 81 that applied at interval every 0.1 second increases progressively, output maximum number after 1 second (12 pulses/0.1 second).In low output state 79, the number of the pulse 82 that applied at interval every 0.1 second increases progressively, and exports fewer purpose pulse (3 pulses/0.1 second) after 0.2 second in per 0.1 second.In other words, 1/4 of the high output state 78 of supply power in low output state 79.The umber of pulse of this low output state 79 can be set arbitrarily corresponding to specification, the design temperature of heater 29.
Heater 29, it is low to have when filament temperature is low resistance value, the character that increases along with the rising resistance value of temperature.So, from when applying rated power, there is very big dash current to flow through, the life-span of heater 29 may shorten.In the present embodiment, control module 74 is utilizing after sensor 25A detected the people, until being used for driving the gate pulse 81,82 of triode ac switch device 72 through being interrupted output till the certain hour, and the number that applies of pulse 81,82 is increased progressively.So, can suppress dash current and make heater 29 long lifetimes.
Figure 17 illustrates the interface circuit figure of human detection signal till being input to control module 74 that sends from sensor 25A, this circuit, such as, be included among the receiving element 25B.And Figure 18 illustrates the voltage oscillogram of each circuit block.
From the signal that passes through modulation of infrared rays that sends to receiving element 25B with infrared ray of sensor 25A, receive by infrared ray photo detector (below be called element) 83, size is consistent to be 5V., through negative circuit (below be called circuit) 84, integrating circuit (below be called circuit) 85, waveform shaping circuit (below be called circuit) 86 be input to control module 74, be judged as and carry out human detection thereafter.
The output signal 101 of element 83 is input to the grid (G) of the N-channel MOS FET transistor 87 of circuit 84.So output is relative between the resistance 88 and the ground that are connected Lou between (D) and power supply imports 0V and the anti-phase output signal 102 of 5V and is input to the circuit 85 of next stage.
In circuit 85, the resistance 89 about 1M Ω, with resistance 90 and diode 91 parallel connections about the mutual 10M Ω that connects, and capacitor 92 between discharge and recharge.Because the polarity of diode 91, the charging of capacitor 92 is mainly undertaken by resistance 90, and discharge is carried out through resistance 89.So the charging of capacitor 92 is fast, and discharges,, need 10000 times time approximately owing to be the resistance ratio that depends on resistance 89 and resistance 90.Therefore, the output when pulse is imported continuously rests on about 4V, and turns back to 0V when not having input.
Circuit 86 is that the cascade by N-channel MOS FET transistor 93 and resistance 94, P channel mosfet transistor 95 and resistance 96 connects and composes.The output signal 103 of circuit 85 as signal 104, is shaped as the waveform of 5V by circuit 86 with its size, is input to control module 74, is judged as and carries out human detection.In this formation, the output of human detection signal can transmit by wireless mode, has the advantage that the position of the installation of sensor 25A is not restricted.
Figure 19 is a flow chart of judging human detection in control system 74.In S001, will the flag F ind that signal is counted be resetted.Then, inspection has or not human detection signal (S002).During no signal, flag F ind is resetted (S003), enter idle condition and wait for interruption, in generation, have no progeny and just enter into S002.When the human detection signal is arranged, just on flag F ind, add 1 (S004), whether check mark Find becomes 12 (S005).If flag F ind does not reach 12, just enter idle condition, and reaching at 12 o'clock, enter into the routine after the detection with regard to finishing human detection.
The interruption of this routine owing to be to use zero signal of handing over from the AC100V of the 60Hz of circuit 73, was interrupted every 120 seconds.Therefore, for judging the human detection signal, must between 1/120 * 12=0.1 (second), export the human detection signal.In other words, control module 74 when sensor 25A repeatedly sends the human detection signal in the given time, is just judged to detect human body.So, even because noise has the short time superimposed pulses on circuit, also can prevent the flase drop survey, can realize the human detection that reliability is high.
The wireless receiving and dispatching mode of the signal between sensor 25A and receiving element 25B also can be carried out with energy-conservation wireless mode.In this occasion,,, the free degree at position can improve so being set because in the scope of seeing, there is not R-T unit also passable.Therefore, sensor 25A is arranged on toilet outside, such as, be arranged on place's detection staff such as front and push, rapidly toilet seat is heated or the like, can further improve heating properties.
In addition, when using infrared mode,, also can save the space because can not need to be provided with in addition receiving system with infrared remote controller and receiving system by the wireless of shared heating toilet seat.No matter what, by between sensor 25A and receiving element 25B, the free degree of design being improved with the wireless mode receiving and transmitting signal.
In addition, shown in the pie graph of Figure 20, on the basis of the formation of Figure 12, also can be provided with and have the switch 105 of indication the infrared ray transmitting element of heater 29 energisings.In the formation of Figure 12,, only utilize the human detection among the sensor 25A to carry out to the energising of heater 29.On the other hand, in the formation of Figure 20,, can indicate energising at any time by increasing switch 105.Such as, be the free degree of guaranteeing to install, when the power supply of sensor 25A was battery, the output of battery sometimes reduced and can not carry out human detection.In this kind occasion, can utilize 105 pairs of heaters 29 of switch to switch on.In addition, even sensor 25A and switch 105 and deposit also and can any influence not arranged to the thermal control that adds of seat portion 22.
As mentioned above, utilize the output of circuit 73, sensor 25A, thermistor 44 and sensor 38A, control module 74 output triode ac switch devices 72 drive the gate pulse of usefulness.Utilize this formation, can carry out and when detecting the human body that will use heating toilet seat 11, begin to be incubated at a certain temperature, and when the use of heating toilet seat 11 finishes, to cut off a series of flow processs the energising of heater 29 to heater 29 energising.Therefore, can obtain easy to use, the heating toilet seat that energy saving is good.
Below to relating to the detailed formation of control module 50, to be used to control utilize heater 29 the formation that rises of the temperature of seat portion 24 describe.In addition, basic formation is identical with Figure 12.
In this formation, as previously mentioned, sensor 25A detects human body, and heater 29 is begun energising.In addition, before heater 29 is begun to switch on, utilize thermistor 44 to detect heater 29 temperature on every side, determine heater 29 is applied the application time of initial voltage.
The environment temperature of the heater 29 also environment temperature with seat portion 22, main part 21 is relevant.Therefore, preferably with utilize thermistor 44 detected temperature correspondingly, when temperature is low, prolong application time to the initial voltage of heater 29.And, preferably when temperature is high, shorten application time so that the change of the relative environment temperature of temperature of seat portion 24 also keep necessarily as far as possible.Perhaps, as shown in Figure 1, control module 74 also can utilize thermistor 48 to detect environment temperatures and control application time to the initial voltage of heater 29.In other words, thermistor 48 is also nonessential, can detect environment temperature by dual-purpose thermistor 44, simplifies with reference to making to constitute by carry out temperature with suitable timing.
Figure 21 is the curve map of relation that the voltage application time of the detected temperatures of thermistor 44 and heater 29 is shown.Because the power of heater 29 is 600~800 watts, heater 29 even temperature is near during 0 ℃ severe winter around, also can be being incited somebody to action seat portion 24 and is being heated to the degree of not feeling cold by being less than the heating that equals 10 seconds.On the other hand, temperature surpasses 30 ℃ summer around, and heater 29 even heating is less than equaled 1 second or do not heat also to keep a portion 22 comfortable.In addition, when unmanned the use, heater 29 is not switched on.In other words, control module 74, during more than or equal to predetermined temperature, the cancellation initial voltage applies in the detected temperatures of thermistor 44.Can suppress unnecessary heating thus.
With the corresponding voltage application time of the detected temperatures of thermistor 44 to heater 29, such as, can be that unit sets application time with the second to each interval with per 5 ℃ of divisions, application time becomes the function of temperature.When this application time is essential, can utilize the zero cycle unit of handing over (when 60Hz is 8.3 milliseconds) to set as the industrial frequency of the unit that can control triode ac switch device 72.
Sometimes the detection of the temperature-detecting device of good, the thermistor 44 of the warm performance of the speed of heater 29 etc. postpones.Therefore, can not control rapidly heater 29, and to 22 over-heatings of seat portion, be difficult to carry out the change control corresponding with environment temperature.In other words, low winter correspondingly setting when adding thermal output with environment temperature, when temperature uprises around, will over-heating.High summer correspondingly setting when adding thermal output with environment temperature, around during the temperature step-down, will underheat.Yet, in the present embodiment, be correspondingly heater 29 to be switched on temperature on every side by this way.Therefore, can obtain having warm performance of wink, easy to use, the heating toilet seat that energy saving is good.
Figure 22 is the curve map of another relation that the voltage application time of the detected temperatures of thermistor 44 and heater 29 is shown.Shown in Figure 22 is in the occasion of detected temperatures more than or equal to 30 ℃, and heater 29 is not carried out the situation that initial voltage applies.Like this, preferred temperature around is higher to a certain extent, apply before energising finishes at initial voltage, if by thermistor 44 detected detected temperatures more than or equal to predetermined temperature, just stop initial voltage and apply energising.In this occasion, by heater 29 not being switched on, can obtain easy to usely, energy saving is good, the heating toilet seat of excellent in safety.
Figure 23 is the pie graph of another control system of the heating toilet seat of present embodiment.With Figure 12 and Figure 23 dissimilarity be, thermistor 106 also is set outside thermistor 44, be used for measuring the temperature of seat portion 24.Thermistor 106 be for the temperature that makes seat portion 24 smaller or equal to 50 ℃, the output that is used for control module 74 subtend heaters 29 is controlled and the temperature detecting unit that is provided with.With 50 ℃ is that the upper limit is a basis, asks 10 men and women that receive investigation at take one's seat result's application form and definite of the toilet seat that remains on 50 ℃.In the occasion that is seated at the toilet seat that remains on 50 ℃, 10 philtrums have 9 people's answers not feel extreme heat, and another one people's answer is not to be to be impatient at.In addition, even be to take one's seat on 50 ℃ the toilet seat actually,,, also needn't worry to be scalded so the toilet seat temperature sharply descends because the thermal capacity of human body is big.Like this, when the detected temperatures of thermistor 106 is higher than uniform temperature, because not to heater 29 energisings, so can suppress superheated.In addition, at this moment, control module 74 also can be controlled with reference to the temperature of thermistor 44.
Thermistor 44 not only is determined near the preceding temperature of heater 29 energisings, but also can measure the temperature in heater 29 energisings.So, the temperature of seat portion 24, except special-purpose thermistor 106 is set, also can be by the temperature estimation of thermistor 44.So, temperature controlled threshold value is set at two-stage, when in the initial voltage of heater 29 applies, surpassing the 1st threshold value, make the output of heater 29 become low output state 79.When surpassing the 2nd threshold value, the energising to heater 29 is stopped no matter having or not.So also can.In other words, control module 74, the detected temperatures that also can judge thermistor 44 is multistage, along with detected temperatures changes to conduction time senior and when shortening initial voltage to heater 29 successively and applying from rudimentary.So also the surface temperature of seat portion 24 can be suppressed to be uniform temperature, obtain the heating toilet seat of safety and comfort.
Figure 24 illustrates heater 29 is applied power over time.Supply with heater 29 supply power after 6 seconds of 800 watts initial power and change into 200 watts,, just continue to be incubated facing to seat portion 24 with 200 watts power as long as the user is sitting in the portion 22.Thermistor 44 is also proceeded temperature detection when insulation, and stops power supply when surpassing design temperature.In other words, carry out conducting/disconnection work in when insulation repeatedly according to the output of thermistor 44 to heater 29.So the power during insulation is as long as more than or equal to the necessary power of insulation, can at random set.Power during this insulation can be according to the specification of heater 29, the umber of pulse that design temperature is set triode ac switch device 72.In addition, the control temperature of the control temperature in this when insulation during with initial power supply is different, and setting becomes long-time temperature comfortable when using seat portion 22.In other words, control module 74 after initial voltage applies the energising end, changes the control temperature that the applying power of heater 29 is changed heater 29.Utilize such formation, can prevent to supply with unnecessary power to heater 29, what can obtain the energy saving excellence can instantaneously heated toilet seat.
In addition, in Figure 12, as detecting unit seat sensor 38A, as previously mentioned, have the luminescence unit and the light receiving unit of infrared LEDs.A seat sensor 38A, is to utilize to have when taking one's seat in the present portion 22 of people, and the light that sends from luminescence unit is detected by detecting unit by the human body reflection and detects the someone and take one's seat.This output is input to control module 74 as voltage, takes one's seat when middle being judged as, and heater 29 utilizes the output resume that sends from control module 74 to carry out insulation.Erect when leaving portion 22 the people, because light receiving unit detects less than reverberation, just be judged to be unmanned presently, output voltage becomes zero, and control module 74 stops the power supply to heater 29.Utilize such formation, can obtain only supply power when having the people to need, using the good heating toilet seat of energy saving that stops power supply when finishing rapidly.
Control system to the heating toilet seat that utilizes the formation that Figure 11 illustrates describes below.Figure 25 is the pie graph that the control system of heating toilet seat shown in Figure 11 is shown.The difference of Figure 25 and Figure 12 is except that heater 29, the cavity 27 of present portion 22 paste wire on the face of seat portion 24 sides flexible cord heater (below be called heater) 62 heat this point facing to seat portion 24.The action effect of heater 29 is without any change.Heater 62 by the output from control unit 74, is controlled via buffer 114, triode ac switch device 115, applies AC100 voltage, determines the output of heater 62.In addition, the control temperature of heater 62 is according to carrying out from the output of thermistor 44A.
Herein, the control temperature of the thermistor 44 of the temperature of detection heater 29 is different with the setting of the control temperature of the thermistor 44A of the temperature that detects heater 62.In other words, heater 29 is based on radiation heating, and heater 62 is heated to be the master with conduction and since each heater apply power and heat characteristic difference, so also difference of control temperature.As previously mentioned, what heater 29 was used for heating is thermally sensitive huckle, is the buttocks responsive like that not as huckle to temperature and heater 62 is used for heating.In addition, heater 62 utilizes the thin characteristics in line footpath, and the periphery in the part by it being arranged at the radiation heating difficulty that can not place heater 29, highly low cavity 27 also can be brought into play the effect as the supplemental heater of heater 29.By importing heater 62, can improve the Temperature Distribution of seat portion 24, can obtain more comfortable heating toilet seat.
In addition, do not detected the people when present, in other words, relieved oneself the user and to finish when toilet space is gone out, only, cancelled energising heater 29 to heater 62 control of switching at a seat sensor 38A.As a result, even when having the people to want to relieve oneself once more, the circumference of the seat portion 22 that the radiation heating of heater 29 is difficult to arrive also is warm.Therefore, can alleviate the unplessantness displeasure that feels cold when the people takes one's seat.In addition, being set at people by the control temperature with heater 62 can not feel usually and integral energy can be suppressed for less near 27 ℃ of the unhappy minimum temperatures yet yet.
As mentioned above, in the formation of Figure 25, except heater 29, be provided with the thermistor 44A of temperature detecting part of the surface temperature of the part that is heated as the heater 62 of the heat-conduction-type heater that heats facing to seat portion 24 and as detection heater 62.Control module 74, according to the output of sensor 38A and thermistor 44,44A, control to the power supply of heater 29, heater 62 regularly and the power supply time.Utilize this formation, can realize adapting to quick, the comfortable energy-conservation heating of a portion 22 usings method to a plurality of heaters 29,62 with the thermal control that adds that begins to finish, become optimum temperature that the best regularly heats.
Interlock to position detection unit and human detection unit describes below.Figure 26 is the control block diagram of the heater circuit of the effect of the position detection unit of explanation heating toilet seat shown in Figure 1 and human detection unit.
When human detection unit (below be called detecting unit) 25 detected human body, signal was input to heater control module (below be called control module) 120.Control module 120 receives this signal, just to control to the conducting/disconnection control module of the power supply that is arranged at the heater 29 in the portion 22 (below be called control module) 121 output signals.As a result, control module 121 is just to heater 29 supply powers.Simultaneously, position detection unit (below be called detecting unit) 47 detects the rotation of seat portions 22, exports to control module 120 output signals.Control module 120 receives this signal, just this signal is outputed to apply power control unit (below be called control module) 122.Control module 122 is according to the definite power of supplying with heater 29 of this signal.Toilet seat rotating unit 123, such as, have stepping motor, according to the indication of control module 120 portion 22 is rotated.
The control module 50 of Fig. 1 comprises control module 120,121,122.Control module 120 is made of microcomputer.Control module 121, such as, constitute by relay, switch element, control module 122, as utilize Figure 12,16 illustrated, the formation that umber of pulse is changed, but also can control output voltage by microcomputer.In addition, also can be with two or three the formation one in the control module 120,121,122.
In the above-described configuration, when detecting unit 25 does not detect human body, not to heater 29 supply powers.In addition, detect human body and detecting unit 47 at detecting unit 25 and detect a portion 22 and be in the occasion of level in fact, 120 pairs of heaters of control module, 29 energisings and seat portion 22 is heated.On the other hand, when being set to the user mode of man's urine etc., detect the occasion that a portion 22 takeoffs,, only apply the small-power of insulation usefulness with regard to the power that applies of control heater 29 at detecting unit 47.So, just can obtain more energy-conservation heating toilet seat easy to use.
When detecting human body, to heater 29 energising can the utmost point in short-term chien shih seat portion 22 heat up, when present portion 22 does not takeoff temperature remained common holding temperature T0 (such as, 38 ℃).Present portion 22 takeoffs, and when being set at the man and urinating user mode, control is to the power that applies of heater 29, with temperature remain the 1st holding temperature T1 (such as, 27 ℃).Also heater 29 being applied small-power under the state that why present portion 22 takeoff herein, is not feel cold when the someone takes one's seat and in advance to heater 29 event of heating of switching on for present portion 22 falls.In addition, the occasion that falls in the following portion 22 of state that keeps temperature T 1, for preparation is taken one's seat to seat portion 22, control module 122 increases apply power, and temperature is remained temperature T 0.Like this, present portion 22 takeoffs, and is set at after the user mode of man's urine, even be then used in the occasion of stool, seat portion 22 also can be set to comfortable temperature immediately.Therefore, can obtain energy-conservation and easy to use heating toilet seat.
As previously mentioned, heater 29 can the utmost point in short-term chien shih seat portion 22 heat up, but since room temperature (the temperature of seat portion 24) the difference heating-up times difference is also arranged.In the occasion of the lamp formula heater that uses 800W, seat portion 24 being warmed up to do not feel 27 ℃ the occasion of cold, when being 15 ℃, room temperature is about 3.5 seconds, when being 5 ℃, room temperature is about 7 seconds.From entering the toilet to taking one's seat average out to 7~9 seconds, but each individual has difference, so preferably can be warmed up to 27 ℃ with interior at 4 seconds.So, winter etc. the low-down occasion of surface temperature of seat portion 24, with temperature remain the 2nd holding temperature T2 (such as, 15 ℃).So can obtain annual comfortable heating toilet seat all easy to use.
In addition,, be used for the 2nd power of holding temperature T1 in the winter time in the occasion of using the 1st power as the lamp formula heater of 800W, such as, be 20W, be used for the 3rd power of holding temperature T2, such as, be 10W.When low-power as the 2nd power and the 3rd power, the possibility of the broken string of aforesaid filament 33 is minimum.
Utilize the flow chart of Figure 27 that the processing in the formation of Figure 26 is described below.At first, thermistor 44 is detecting the temperature (S101) of seat portion 24.When detected temperatures was lower than T2, control module 122 controls made seat portion 24 become temperature T 2 (S102) to the power that applies of heater 29.During more than or equal to T2, handle proceeding to S103 in detected temperatures.In S103, detecting unit 25 detects whether the people is arranged.Be judged as man-hour, handling and proceed to S104, and when being judged as nobody, control module 120 drives toilet seat rotating unit 123, closes a portion 22, becomes level (S105).
Afterwards, whether whether detecting unit 47 detects seat portion 22 and is opened, be to be in the state of takeofing (S104).When present portion 22 opened, control module 122 controls made seat portion 24 keep temperature T 1 (S106) to the power that applies of heater 29.When present portion 22 closed, control module 122 controls made seat portion 24 keep temperature T 0 (S107) to the power that applies of heater 29.So,, handle and all return S103 in any occasion.
In addition, in Figure 26, Figure 27, thermistor 44 is measured the temperature that room temperatures are reaching seat portion 24, and control module 122 exports according to this and determine to apply power, but this control is also nonessential.In other words, both S101, S102 can be set, the temperature that also can not face toward seat portion 24 in S106, S107 is supplied with heater 29 with predetermined electric power (the 2nd, the 3rd power) with detecting.In addition, as shown in figure 26, also can detect the position of a portion 22 by state by 47 pairs of toilet seat rotating units 123 of detecting unit.In addition, illustrated as utilizing Fig. 1, when utilizing timer 49 control, can prevent that the temperature of seat portion 24 from rising excessive to the energising of heater 29.
Utilize the block diagram of Figure 28 and the flow chart of Figure 29 below, as shown in figure 11, the position detection unit of the occasion that is provided with a plurality of diverse heaters and the interlock of human detection unit are described.
The difference of Figure 28 and Figure 26, the output that is control module 120 is to output to conducting/disconnection control module (below be called control module) 124 and apply power control unit (below be called control module) 125, utilizes the energising of these control module subtend heaters 62 to control this point.In addition, the output from thermistor 44A also is input to control module 120.
As previously mentioned, in heater 62, do not have the warm property of speed, but by heater 62 is set, the uniformity of temperature improves.So it is preferred utilizing heater 62 to heat temperature-resistant part and being difficult to utilize the part of heater 29 heating.
Because the heat characteristic difference of heater 29,62 is so preferably control respectively it.In other words, 121,122 pairs of heaters 29 of control module add thermal control, and 124,125 pairs of heaters 6 of control module add thermal control.
Represent the occasion of the not enough T1 of temperature in the output of thermistor 44A, for will as with the rear portion 24B of heater 62 corresponding parts the temperature of seat surface remain T1, the output of control module 125 subtend heaters 62 is controlled.This point is because heater 62 does not have the event of the warm property of speed.In addition, in the occasion of the not enough temperature T 2 of the output of thermistor 44, in order to ensure with heater 29 corresponding parts the warm property of wink in the seat surface, the same with the formation of Figure 26, the temperature that control module 122 utilizes heater 29 inciting somebody to action seat portion 24 remains T2.
Utilize Figure 29 that the processing in the formation of Figure 28 is described below.At first, thermistor 44A is detecting the temperature (S201) of seat portion 24.When detected temperatures was lower than T1, control module 125 controls made seat portion 24 become temperature T 1 (S202) to the power that applies of heater 62.In addition, thermistor 44 is detecting the temperature (S203) of seat portion 24.When detected temperatures was lower than T2, control module 122 controls made seat portion 24 become temperature T 2 (S204) to the power that applies of heater 29.During more than or equal to T2, handle proceeding to S205 more than or equal to the detected temperatures of T1 or thermistor 44 in the detected temperatures of thermistor 44A.In S205, detecting unit 25 detects whether the people is arranged.Be judged as man-hour, handling and proceed to S206, and when being judged as nobody, control module 120 drives toilet seat rotating unit 123, closes a portion 22, makes it to become level (S208).
Afterwards, whether whether detecting unit 47 detects seat portion 22 and is opened, be to be in the state of takeofing (S206).When present portion 22 opened, control module 122 controls made seat portion 24 keep temperature T 1 (S207) to the power that applies of heater 29.When present portion 22 closed, the power that applies that control module 122,125 is controlled respectively heater 29,62 made seat portion 24 keep temperature T 0 (S209).Then, in any occasion, handle and all return S205.Herein, to the output of heater 62, for T0, T1, T2, in the winter time, such as, be respectively 10~11W, 6~7W and 3~4W.
In addition, the method for the output of control heater 62, utilize the temperature detection of thermistor 44,44A and utilize the position probing or the like of seat portion 22 of toilet seat rotating unit 123 the same with the explanation among Figure 26, Figure 27.
In addition, the occasion paying attention to energy saving also can adopt switch or the like is not selected the pattern that is incubated with manual mode formation is set.In addition, in daily life, also can select not carry out insulation being judged as the time period of not using a lavatory.
All forms to position detection unit 47 and human detection unit 25 etc. describe below.
Figure 30 is the side view that another detecting unit 47 is shown.Microswitch 130 is arranged on the detecting unit 47 of periphery of the turning cylinder 45 of a portion 22.Present portion 22 takeoffs and reaches occasion more than or equal to certain angle, and cam 131 is pushed the actuator 132 of microswitch 130.So, detect the state of the contact of microswitch 130 by control module 120.Microswitch 130, low price is easy to determine the turned position of seat portion 22.
Figure 31 is the side view that another detecting unit 47 is shown.Potentiometer 133 is provided with the periphery of the turning cylinder 45 of present portion 22, and the output voltage of terminal 134 changes corresponding to the angle of seat portion 22.Present portion 22 takeoffs when reaching more than or equal to certain angle, and the output voltage of terminal 134 changes, and control module 120 detects it.Potentiometer 133 is that the detection ad-hoc location is different with microswitch 130, can detect rotational angle linearly.
Figure 32 is the pie graph of another human detection unit (below be called detecting unit) 25.Detecting unit 25 has human body recognition unit (below be called recognition unit) 135 and inlet state detection unit (below be called detecting unit) 136.Recognition unit 135 is made up by infrared ray and infrared ray sensor and the CCD camera constitutes.Recognition unit 135 can utilize the infrared ray, picture signal of human body reflection etc. to detect at toilet space to have human body.In addition, detecting unit 136 detects closing of bathroom door.In other words, detecting unit 136 human body enter into the space that disposes heating toilet seat 11.When both detections were consistent, detecting unit 25 just began to export the signal of human detection.Utilize this signal, heater 29 is begun energising, just heater 29 and heater 62 are switched on because have only when needed, so can be energy-conservation.
Detecting unit 25 enters into toilet space, can determine that door is in the situation of closed condition, also can adopt other formations as long as can detect the someone.Such as, recognition unit 135 also can utilize ultrasonic wave, photo-coupler or the like.In addition, detecting unit 136 is because so long as can to confirm to enter the formation of toilet space just passable, so also can adopt installation and measuring hand contact door handle, turn the handle, the formation of the sensor of the switching degree of the lock-out state of door, door.In addition, human detection unit 25 also can only utilize any formation in recognition unit 135, the detecting unit 136.
Figure 33 is for being provided with the side view that covers driver element on the basis of the position detection unit shown in Figure 30 47.Lid 23 is installed on the turning cylinder 45 identical with seat portion 22, carries out rotating drive by stepping motor 137.In other words, stepping motor 137 is to cover driver element, and when not detecting human body, closing cap 23 covers seat portion 22, can prevent that dust from entering closet 20 inside.When detecting human body, stepping motor 137 rotatable covers 23 just can use closet.Like this, control and cover 23 switching, just can obtain easy-to-use heating toilet seat aspect wholesomeness by carrying out human detection.In addition, the control of stepping motor 137 both can be undertaken by control module 120 (50), also control module can be set in addition.
Figure 34 is for also being provided with the side view that lid rotates stop element (below be called stop element) 138 in the formation of Figure 33.Output from microswitch 130 outputs to stepping motor 137 via stop element 138.Stop element 138 also can be included in the control module 120 (50).
Represent the occasion that a portion 22 takeoffs in the output of microswitch 130, stop element 138 control step motor 137 make and cover 23 positions that stop at standard-sized sheet.Like this, lid 23 can not be pressed in the portion 22 actually when takeofing owing to present portion 22, can guarantee the durability of stepping motor 137.In addition, also can recognize by the position that seat portion 22 is arranged at standard-sized sheet and to cover 23 origin position, also can make and cover 23 switching working stabilityization.
In addition, in the present embodiment, with the heating toilet seat is that example describes, but be not limited thereto, the place of taking one's seat of the seat of also can use as nursing, the health disabled using and the seat of hair dressing and beauty institute, children's seat etc., seat cushion that Japanese room is used or the like have the heater of the facility of seat portion.
In addition, in utilizing the distinctive formation of each description of drawings, do not influence the parts of the work of thermostat 30,60 can be respectively independent enforcement and obtain separately effect.
In addition, in the embodiment of above-mentioned heating toilet seat, what illustrate is that heater 29 is arranged at formation in the cavity 27 of sealing, but is not limited thereto, and also can adopt the formation that has the space between heating unit and radial pattern heater.
In heating toilet seat of the present invention, be directly to utilize the bimetallic that comes heating thermostat from the radiant energy of radial pattern heater.Therefore, thermostat can detect variations in temperature rapidly, can prevent rapidly that the excessive temperature of toilet seat from raising.In other words, can obtain heating toilet seat safe in utilization.In addition, be not only the heating toilet seat, also the heating part of the equipment that can take one's seat as the user and the heating apparatus heated in the position of human body contact.

Claims (17)

1. heater, it possesses:
Rotary housing with heating unit;
Separate ground, predetermined space from above-mentioned heating unit and be provided with, the radial pattern heater that above-mentioned heating unit is heated;
Have contact and expose, directly accept the photothermal hot cell that is subjected to above-mentioned radial pattern heater subtend from above-mentioned radial pattern heater, near above-mentioned radial pattern heater temperature is during more than or equal to predetermined temperature, by the above-mentioned hot cell that is subjected to above-mentioned contact is worked, come above-mentioned radial pattern heater is turn-offed the working cell that is heated of control
Detection will be used the human body of above-mentioned heating unit, the human detection unit of output human detection signal;
Detect the position detection unit of the rotary state of above-mentioned housing;
Detect the 1st temperature detecting unit of the temperature of above-mentioned heating unit;
Reception is from the heater control module of the signal of above-mentioned human detection unit, above-mentioned position detection unit and above-mentioned the 1st temperature detecting unit;
According to the signal from above-mentioned heater control module, control is to the 1st conducting/disconnection control module of the energising of above-mentioned radial pattern heater; And
According to the signal from above-mentioned heater control module, control applies power control unit to the 1st of the power that applies of above-mentioned radial pattern heater,
Connect with above-mentioned radial pattern heater in the above-mentioned working cell that is heated,
Above-mentioned heater control module, after utilizing above-mentioned human detection unit to detect human body, be judged as above-mentioned housing when being in fact level being used to output from above-mentioned position detection unit, the above-mentioned the 1st applies power control unit, control to the output of above-mentioned radial pattern heater so that the output of above-mentioned the 1st temperature detecting unit becomes the 1st temperature;
Above-mentioned heater control module, after utilizing above-mentioned human detection unit to detect human body, be judged as above-mentioned housing when being in being used to output from above-mentioned position detection unit with the state that takeoffs more than or equal to certain angle, the above-mentioned the 1st applies power control unit, control is to the output of above-mentioned radial pattern heater, so that the output of above-mentioned the 1st temperature detecting unit maintains 2nd temperature lower than above-mentioned the 1st temperature
When the output that is judged as above-mentioned the 1st temperature detecting unit at above-mentioned heater control module is lower than than low the 3rd temperature of above-mentioned the 2nd temperature, no matter why from the signal of above-mentioned human detection unit, the above-mentioned the 1st applies power control unit, control to the output of above-mentioned radial pattern heater so that the output of above-mentioned the 1st temperature detecting unit remains on above-mentioned the 3rd temperature.
2. heater as claimed in claim 1, wherein:
Above-mentioned housing be have as above-mentioned heating unit seat portion and be provided with the seat portion in cavity in inside;
Above-mentioned radial pattern heater is arranged in the cavity of above-mentioned seat portion, and above-mentioned the seat portion of above-mentioned seat portion is heated.
3. heater as claimed in claim 1 wherein also possesses:
Be arranged on the above-mentioned radiant energy absorbing material surface, that comprise stable on heating blacking that is subjected to hot cell.
4. heater as claimed in claim 1, wherein:
Distance between above-mentioned radial pattern heater and the above-mentioned heating unit is bigger than above-mentioned radial pattern heater and above-mentioned distance of being heated between the working cell.
5. heater as claimed in claim 1, wherein:
The shutoff operating temperature of the above-mentioned working cell that is heated is set at, more than or equal to the highest design temperature of above-mentioned housing and smaller or equal to the safety margin temperature of above-mentioned housing.
6. heater as claimed in claim 1, wherein:
Above-mentioned radial pattern heater is one of a plurality of radial pattern heaters.
7. heater as claimed in claim 6, wherein:
The above-mentioned working cell that is heated is a plurality of one of working cells that are heated, above-mentioned a plurality of be heated the working cell respectively with above-mentioned a plurality of radial pattern heaters in some subtend settings, and electricity series connection.
8. heater as claimed in claim 2 wherein also possesses:
Be arranged in the cavity of above-mentioned seat portion, keep equidistant in fact with above-mentioned radial pattern heater, with above-mentioned seat portion subtend, above-mentioned relatively radial pattern heater is arranged on the reflecting plate of the opposition side of above-mentioned seat portion.
9. heater as claimed in claim 2 wherein also possesses:
Be arranged on above-mentioned the face of seat portion one side in above-mentioned cavity of above-mentioned seat portion the heat-conduction-type heater that above-mentioned seat portion is heated.
10. heater as claimed in claim 9, wherein:
Above-mentioned heat-conduction-type heater heats for different position, the position of being heated with above-mentioned radial pattern heater of above-mentioned seat portion.
11. heater as claimed in claim 9, wherein:
Above-mentioned radial pattern heater and above-mentioned heat-conduction-type heater, respectively with different time ordered pairs above-mentioned seat portion heat.
12. heater as claimed in claim 1, wherein:
Also possess, heat the heat-conduction-type heater of above-mentioned heating unit; And
Detect above-mentioned heating unit, by the 2nd temperature detecting unit of the surface temperature of the part of above-mentioned heat-conduction-type heater heating;
Above-mentioned heater control module, according to the output of above-mentioned human detection unit, above-mentioned the 1st temperature detecting unit and above-mentioned the 2nd temperature detecting unit, control is to the supply timing and the power supply time of the power of above-mentioned radial pattern heater and above-mentioned heat-conduction-type heater.
13. heater as claimed in claim 12, wherein:
Above-mentioned heater control module when utilizing above-mentioned human detection unit not detect human body, carries out the energising to above-mentioned heat-conduction-type heater, stops the energising to above-mentioned radial pattern heater.
14. heater as claimed in claim 1 wherein also possesses:
The heat-conduction-type heater that above-mentioned heating unit is heated;
According to the signal from above-mentioned heater control module, control is to the 2nd conducting/disconnection control module of the energising of above-mentioned heat-conduction-type heater; And
According to the signal from above-mentioned heater control module, control applies power control unit to the 2nd of the power that applies of above-mentioned heat-conduction-type heater.
15. heater as claimed in claim 14, wherein:
Also possess, detect the 2nd temperature detecting unit of the temperature of above-mentioned heating unit;
Above-mentioned heater control module, after utilizing above-mentioned human detection unit to detect human body, be judged as above-mentioned housing when being in fact level being used to output from above-mentioned position detection unit, the above-mentioned the 2nd applies power control unit, control to the output of above-mentioned heat-conduction-type heater so that the output of above-mentioned the 2nd temperature detecting unit becomes the 1st temperature;
Above-mentioned heater control module, after utilizing above-mentioned human detection unit to detect human body, be judged as above-mentioned housing when being in being used to output from above-mentioned position detection unit with the state that takeoffs more than or equal to certain angle, the above-mentioned the 2nd applies power control unit, control to the output of above-mentioned heat-conduction-type heater so that the output of above-mentioned the 2nd temperature detecting unit maintains 2nd temperature lower than above-mentioned the 1st temperature.
16. heater as claimed in claim 15, wherein:
When above-mentioned heater control module is judged as output less than the 2nd temperature of above-mentioned the 2nd temperature detecting unit, no matter why from the signal of above-mentioned human detection unit, the above-mentioned the 2nd applies power control unit, control to the output of above-mentioned heat-conduction-type heater so that the output of above-mentioned the 2nd temperature detecting unit remains on above-mentioned the 2nd temperature.
17. a toilet apparatus, it possesses:
Heater described in closet and the claim 1;
The housing of this heater is the seat portion that mounting is used on above-mentioned closet,
This toilet apparatus also possesses:
Cover the lid of above-mentioned seat portion;
The lid rotating unit that above-mentioned lid is rotated; With
The lid that the rotation of above-mentioned lid is stopped to rotate stop element;
When the inspection signal that does not exist from the human body of above-mentioned human detection unit, above-mentioned lid rotating unit makes above-mentioned lid closure; When the inspection signal that exists from the human body of above-mentioned human detection unit, above-mentioned lid rotating unit is opened above-mentioned lid,
When representing that from the output of above-mentioned position detection unit above-mentioned seat portion takeoffs, above-mentioned lid rotates stop element and controls above-mentioned lid rotating unit and makes above-mentioned lid stop at the enable possition.
CN200580000111.1A 2004-02-04 2005-01-21 Heating apparatus and manufacturing method therefor and toilet apparatus with heating apparatus Expired - Fee Related CN1764404B (en)

Applications Claiming Priority (15)

Application Number Priority Date Filing Date Title
JP2004027630A JP2005218538A (en) 2004-02-04 2004-02-04 Heating toilet seat and toilet device mounted therewith
JP027630/2004 2004-02-04
JP061952/2004 2004-03-05
JP2004061952A JP4569130B2 (en) 2004-03-05 2004-03-05 Heating toilet seat
JP2004155817A JP2005334208A (en) 2004-05-26 2004-05-26 Heating device and toilet seat equipped with heating device
JP155817/2004 2004-05-26
JP161004/2004 2004-05-31
JP2004161004A JP2005334551A (en) 2004-05-31 2004-05-31 Heated toilet seat
JP202846/2004 2004-07-09
JP2004202846A JP4581519B2 (en) 2004-07-09 2004-07-09 Heating device and toilet seat and toilet device provided with the same
JP2004204364A JP4784053B2 (en) 2004-07-12 2004-07-12 Heating toilet seat
JP204364/2004 2004-07-12
JP338422/2004 2004-11-24
JP2004338422 2004-11-24
PCT/JP2005/000764 WO2005074777A1 (en) 2004-02-04 2005-01-21 HEATING APPARATUS AND MANUFACTURING METHOD THEREFOR AND TOILET APPARATUS with HEATING APPARATUS

Related Child Applications (3)

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CN 200510117577 Division CN1806737A (en) 2004-02-04 2005-01-21 Heating apparatus and manufacturing method therefor and toilet apparatus with heating apparatus
CN2009102217125A Division CN101703380B (en) 2004-02-04 2005-01-21 Heating apparatus and toilet apparatus with heating apparatus
CN2009102217110A Division CN101703379B (en) 2004-02-04 2005-01-21 Toilet apparatus

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Publication Number Publication Date
CN1764404A CN1764404A (en) 2006-04-26
CN1764404B true CN1764404B (en) 2010-12-01

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