CN1753508A - Constitiution method and device used for flat plate TV light and colour automatic regulating and testing system - Google Patents

Constitiution method and device used for flat plate TV light and colour automatic regulating and testing system Download PDF

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CN1753508A
CN1753508A CN 200510061079 CN200510061079A CN1753508A CN 1753508 A CN1753508 A CN 1753508A CN 200510061079 CN200510061079 CN 200510061079 CN 200510061079 A CN200510061079 A CN 200510061079A CN 1753508 A CN1753508 A CN 1753508A
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panel
probe
colourity
photochromic
testing
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CN100440983C (en
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姚军
吕颖琦
张亮
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

This invention puts forward a structure method for a photochromatic automatic test system used in panel TV sets such as PDP and LCD and its device, which integrates the color analysis card and digital and analog video signal boards physically on the host of the system reasonably. The system device is applied with a double channel color analyzing card and two optical image colority probes, the system is configured with a suit of 3-D detection platform, the two colority probes set on the platform can be adjusted in three dimensions freely on it, which meets the needs of photochromatic test of various sizes of panel TV sets and the needs of contacted or non-contacted measurement.

Description

Be used for the photochromic automatic adjusting and testing of panel TV system's constructive method and device
Affiliated field
Patent of the present invention relates to measurement and the debugging technique that video shows product, especially is suitable for the photochromic automatic adjusting and testing system's constructive method and the device thereof of plasma (PDP) TV and liquid crystal (LCD) TV one class panel TV.
Background technology
Adopt the television set of liquid crystal (LCD), plasma (PDP) flat panel display device to be referred to as panel TV.As everyone knows, the distinguishing feature of panel TV is thin thickness, in light weight, power consumptive province, flicker free, radiationless; In addition, the rich interface of panel TV, the vision signal that can receive cable TV radio frequency (RF), VCD video (AV), computer (RGB), digital DVI and simulate YPrPb.Because panel TV can satisfy the needs of Digital Television well, it has become the main flow of colour TV development of future generation, will become the strongest competitor of TV market of future generation dominance.
Panel TV is as the digital information display terminal, and its photochromic performance is very important techniques performance index.Panel TV is compared with traditional C RT colour TV, in vividness, the authenticity of color reproduction; Both still there are differences the uniformity of color, contrast, visual angle aspects.Compare with traditional C RT colour TV in view of panel TV and to have many significant advantages, thereby market is growing to the demand of panel TV.International and domestic display industry all is devoted to the exploitation of panel TV, constantly has new product to introduce to the market.In the overall situation of market economy, the competition of like product is very fierce, in the industry even the outer good panel TV business opportunity of enterprise of industry and squeeze body one after another in wherein.
The competition intension of panel TV, except improving the technical performance of product, and constantly study and improve outside the flat panel television display part self character, businessman also very focuses in the panel TV production process its photochromic performance detection and adjustment, make the panel TV product can reach optimum photochromic performance, satisfy the needs of people to Digital Television, simultaneously, the enterprise operator pursues the low cost of the photochromic performance measuring and adjusting system of product and high-effect again.Thereby the method and apparatus that proposition is used for photochromic Performance Detection of panel TV and adjustment is necessary, is again vital.
People are not difficult to find that there is following defective in it from prior art:
(1) present, many enterprises adopt traditional photochromic regulating and measuring system constructive method of TV, transfer the master plate TV, its capital equipment is made up of the color analyzer of two kinds of different models and single colourity probe, the dedicated video signal source that is disposed thereof usually, the equipment of system is separate, it is very complicated to constitute configuration, and effective utilization is difficult to performance.
(2) liquid crystal (LCD) TV that belongs to panel TV together adopts different display devices with plasma (PDP) TV, and its characteristics of luminescence has evident difference.Thus, LCD TV and plasma electrically apparent are produced with link such as test and must be adopted different equipment and technical measures.At present, must adopt different color analysis instruments to measure the colorimetric characteristics of LCD TV and plasma television: chromaticity coordinate and brightness.The main distinction of the color analyzer that adopts is to use different colourity probes.Brightness difference on the LCD TV all directions must adopt the colourity probe that has the optical imagery camera lens, measures the color on certain direction.The PDP TV can think to have identical brightness on all directions, can adopt the color analyzer of measuring common CRT colour TV to measure.
(3) belong to liquid crystal (LCD) TV and plasma (PDP) TV of panel TV together, in the assembling and setting process, to the production line body require identically, thereby LCD TV and plasma television are generally all produced on same production line.Yet, LCD TV must adopt different color analyzers to measure again with plasma television, thereby, on the identical station of production line body altogether, need to place two cover color analyzers, cause the station space crowded and the measuring equipment investment increases and instrument is alternately idle and reduce benefit.
(4) panel TV can receive analog and digital signal.Because the difference of signal processing circuit, the colorimetric characteristics of panel TV can be variant with the variation of input signal kind.In order to guarantee best photochromic display characteristic, under different signals, need to adjust the TV set circuit parameter, to guarantee consistency, vividness and the authenticity of color reproduction.At present, the debugging of the panel TV of market sale provides the detection signals such as photochromic, several picture, sound accompaniment of RF, AV, RGB, DVI, YPrPb equisignal system formula with signal source, be mainly used in the visual relatively photochromic performance of colour TV, this type of professional signal source design requires high, circuit is very complicated, photochromic test and adjustment inconvenience automatically, the price comparison costliness.In fact, use instrument that panel TV is carried out photochromic test and automatic adjustment, only need the controllable grey scale signal of brightness, obviously, use above-mentioned professional signal source, waste greatly construction system cost height.
(5) colourity of panel TV is transferred and is surveyed the technology that main employing contact hand-held or the microphone tripod is manually adjusted the colourity probe, because all size panel TV screen size is big, hand-held contact is manually adjusted the shake easily of colourity probe, it is slow again that the contact of microphone tripod is manually adjusted the speed of colourity probe positions, be difficult to satisfy the colourity accent mass metering of LCD colour TV and PDP colour TV and the efficient requirement that all size screen sizes panel TV is transferred survey, and, increased personnel and the cost of measuring technology.
Summary of the invention
The objective of the invention is in order to overcome the above-mentioned defective of prior art, propose a kind ofly can measure liquid crystal (LCD) colour TV and the photochromic Performance Detection of plasma (PDP) colour TV and the method and apparatus of adjustment that belongs to panel TV together simultaneously.
The technical solution used in the present invention is:
Be used for the photochromic automatic adjusting and testing of panel TV system's constructive method and device, be: the photochromic automatic adjusting and testing system constructive method that is used for panel TV may further comprise the steps at least:
Step 1, at first set up the photochromic automatic adjusting and testing of panel TV system, this system surveys software 2, color analysis card 3, colourity probe 4, three-dimensional detection platform 5, video signal source 6 and data output interface plate 7 by system host 1 and systems soft ware and photochromic accent and forms, and the system comissioning object is a panel TV 8;
Step 2, tested panel TV 8 is inserted the photochromic automatic adjusting and testing of panel TVs system;
Step 3, by the screen size specification of tested panel TV, adjust the spacing of two colourities probes on the three-dimensional detection platform 5 and with respect to the detection range and the position of tested panel TV;
Step 4, tested panel TV 8 is carried out photochromic automatic adjustment and measurement:
A. the start-up system main frame calls photochromic automatic adjusting and testing program, and system enters measures the interface;
B., the relevant parameter of photochromic automatic adjusting and testing is set:
C. select video signal source automatically;
D. debug the white balance of tested panel TV under input different video signal:
1. the start-up system white balance is measured the adjustment program;
2. the adjustment parameter is set;
3. system host control signal source produces the dark right white white balance debugging signal in a left side, and receives measurement result chromaticity coordinates x, y and the brightness Y that the color analysis card transmits, and the error of demonstration and standard white field;
4. according to measurement result, adjust the chromaticity coordinates and the brightness of bright field and details in a play not acted out on stage, but told through dialogues automatically;
5. the measurement result of bright field and details in a play not acted out on stage, but told through dialogues all qualified after, will transfer and survey the result and deposit the corresponding memory cell of panel TV in; Finishing white balance measures and adjusts.
Described method constitutes is used for the photochromic automatic adjusting and testing system and device of panel TV, as shown in Figure 1, be: be used for the photochromic automatic adjusting and testing system and device of panel TV and survey software 2, color analysis card 3, colourity probe 4, three-dimensional detection platform 5, video signal source 6 and output interface plate 7 by system host 1 and systems soft ware and photochromic accent and form, the system comissioning object is a panel TV 8; Wherein:
Described system host 1 is an Industrial Control Computer or a computer that has display, be loaded with operating system and photochromic accent on the main frame and survey software 2, mainboard is equipped with 6 above standby slots, for color analysis card and a plurality of signal source plug-in unit provide slot, the data communication bus of system host 1 and interface are connected the data communication interface of color analysis card 3 outputs and tested panel TV 8 respectively, and the white balance data that photochromic adjustment is handled are sent tested panel TV 8 by output interface plate 7;
Configuration feature module principle block diagram is inserted with binary channels color analysis card 21, RGB digital signal plate 22, YPrPb analog signal plate 23, AV signal plate 24 and output interface plate 25 as shown in Figure 2 on the embodiment of the invention system machine mainboard on the standby slot of system host mainboard;
System host 1 first-selected Industrial Control Computer that has display, the I of system host 1 2The C data communication bus is connected with tested panel TV 8 corresponding data communication interfaces with color analysis card 3 outputs respectively with the RS232 serial line interface, photochromic adjustment data through host process are that redgreenblue (RGB) white balance data are sent tested panel TV 8 serial communication interfaces by data output interface plate 7, and the control colour TV changes its RGB parameter.
Described color analysis card 3 is a card, and color analysis card 3 is inserted on the host slot of system host; Signal input part on the color analysis card 3 connects the output of colourity probe, receives the output signal of colourity probe 4, carries out colourity and brightness analysis and handles its output connected system main frame 1;
Can substitute two cover color analysis instruments of liquid crystal (LCD) colour TV and the special use of plasma (PDP) colour TV with color analysis card 3;
Described colourity probe 4 is the colourity probe of band optical imagery camera lens, the photochromic accent that is applicable to liquid crystal (LCD) colour TV and plasma (PDP) colour TV is surveyed, system adopts the configuration of double-colored degree probe, and two colourity probe performances are identical, the photochromic accent that the has improved panel TV rate that tests the speed;
Described three-dimensional detection platform 5 is made of two-dimensional stage guide rail and one dimension elevating lever at least, according to different size screen size panel TV measurement requirement, do three-dimensional moving by two-dimensional stage guide rail and one dimension elevating mechanism, adjust the distance of two colourities probe and tested panel TV screen and they measuring position, satisfy various panel TV screen sizes and transfer the requirement of degree of testing the speed and efficient with respect to the panel TV screen;
Two colourity probes receive the carrier chrominance signal of tested panel TV screen relevant position, and two probe outputs connect the input of color analysis card two-way brightness and grey scale signal analysis channel;
Described video signal source 6 is economical mixed source, at least comprise RGB, AV, many signal source cards of YPrPb, satisfy the requirement that the photochromic accent of panel TV is surveyed, every video signal source card is installed in the host slot of system host 1, the output of mixed source connects the video signal input terminal of tested panel TV, signal source according to system host is selected sends selected vision signal to tested panel TV video signal input terminal.
The described photochromic automatic adjusting and testing of the panel TV system that is used for, be: the color analysis card is a binary channels color analysis card, dispose two-way carrier chrominance signal analyzing and processing passage on the card, each passage and colourity probe are complementary, be inserted in the binary channels color analysis card in the system host host slot, the signal input part of two passages connects the output of a colourity probe along separate routes, receive the output signal of each road colourity probe, carrying out colourity and brightness analysis handles, after the output of two passages is handled by the Single Chip Microcomputer (SCM) system on the color analysis card, by RS232 data telecommunication line connected system main frame, data are sent the system host computing.
The described photochromic automatic adjusting and testing of the panel TV system that is used for is: the colourity probe mainly is made of lens barrel, lens, three-colour filter, electrooptical device, circuit board and the transfer of data plug on hurdle with holes, wherein:
The colourity probe is the double lens probe of optical imagery, and lens 1 are measure-alike with lens 2, is installed in parallel on the lens barrel, and plane, double lens place and lens barrel axis normal make the colourity probe guarantee quality of optical imaging; The structural parameters lens of lens barrel to imaging surface apart from r 2, the transmittance τ of lens and the area S of lens be constant, the illumination E of imaging surface is proportional to the brightness Y of light-emitting area, result of detection is not with distance r 1Variation and change, when colourity probe lens plane when measuring the variation of panel TV screen, result of detection all can remain unchanged, this is advisable with 0~140mm apart from range of choice, select the contact type measurement of 0 distance or the non-contact measurement of distance is arranged, all can satisfy the colorimetry requirement;
Three-colour filter adopts three groups of filters of RGB (RGB), every group of filter is close to an electrooptical device, three electrooptical devices and output analog signal amplifier thereof all are installed on the circuit board, amplifier output connects the transmission plug, and the electrooptical device of colourity probe is a silicon photocell.
The described photochromic automatic adjusting and testing of the panel TV system that is used for is: the three-dimensional detection platform mainly by probe moving guide rail, X to forming to the roller of one dimension elevating mechanism, cylinder buffering head and cylinder and base plate and four band locks to two-dimensional stage, Z with Y;
The probe moving guide rail is fixed in the X of two-dimensional stage on guide rail, X is positioned at Y on slide block to track base, Y is positioned at Y on guide rail to take-up housing, the base of two-dimensional stage is fastenedly connected with connector is vertical with elevating lever, lifting column is fastenedly connected by connector is vertical with location-plate with base, lifting runner and gear shaft and elevating lever and lifting column that tooth bar is housed are fastenedly connected by location-plate and connector, travelling gear on the gear shaft and the engagement of the tooth bar on the elevating lever, rotating wheel, gear shaft drives the tooth bar lifting, control elevating lever along Z to lifting, fix a cover cylinder in the outside of a lifting column, fix a buffer head on the cylinder piston rod, the control elevating lever descends along Z buffering when descending.
The described photochromic automatic adjusting and testing of the panel TV system that is used for, be: video signal source is the mixed source group, it is made up of RGB, AV, YPrPb vision signal plate at least; RGB, AV, YPrPb vision signal plate are inserted in respectively in the host slot of system host, and the vision signal plate is delivered to signal the video signal input terminal of tested panel TV under host computer control.
The described photochromic automatic adjusting and testing of the panel TV system that is used for is: two colourity probes of the two probe configurations of system are installed on the probe guide rail of three-dimensional detection platform, can adjust the spacing of two colourity probes by the probe guide rail.
The described photochromic automatic adjusting and testing of the panel TV system that is used for, be: the two-way carrier chrominance signal analyzing and processing passage that disposes on the color analysis card, each passage is popped one's head in the colourity on the probe guide rail that is installed in the three-dimensional detection platform and is connected, be inserted in the binary channels color analysis card in the system host host slot, the signal input part of two passages connects the output of a colourity probe along separate routes, receive the output signal of each road colourity probe, carrying out colourity and brightness analysis handles, after the output of two passages is handled by the Single Chip Microcomputer (SCM) system on the color analysis card, by RS232 data telecommunication line connected system main frame, data are sent the system host computing.
Substantial effect of the present invention:
The constructive method of a kind of panel TV colourity automatic adjusting and testing system that (1) proposes, changed the configuration of existing system constitution equipment, make the color analysis card of system and numeral and analog video signal plate rationally integrated physically with system host on, it is more simple and direct to constitute configuration, effective utilization is better brought into play.
(2) employing is suitable for belonging to together liquid crystal (LCD) TV of panel TV and the colourity probe based on lens and hurdle, hole combination optical imagine of plasma (PDP) TV, and, can contact or non-contact measurement, for only having established technical foundation with a cover color analyzer measurement technology.
(3) adopt plug-in type binary channels color analysis card, the color analysis card directly is inserted in the system host board standby slot, both can avoid the station Space Facilities crowded, can save the system equipment investment again, system has adopted the configuration of double-colored degree probe and binary channels color analysis, thereby, improved returns of investment and production efficiency significantly.
(4) the economical mixed source of panel TV colourity automatic adjusting and testing system configuration, mixed source is made up of polylith analog and digital signal source plate, every block signal source plate mainly provides brightness controllable grey scale signal, system uses the not only photochromic detection of economical mixed source and debugging is very convenient automatically, and system configuration also can be saved construction cost.
(5) panel TV colourity automatic adjusting and testing system adopts two probe configurations, move the spacing of adjusting two colourities probe and measuring probe position by the three-dimensional of test platform with respect to tested panel TV, the colourity that satisfies LCD colour TV and PDP colour TV is transferred the requirement of survey and all size panel TV screen sizes, improve panel TV and transfer mass metering and efficient, and, reduced personnel and the cost of measuring technology.
Description of drawings
Fig. 1 constitutes block diagram for the device that the present invention is used for the photochromic automatic adjusting and testing system constructive method of panel TV;
Fig. 2 is used for configuration feature module principle block diagram on the photochromic automatic adjusting and testing system embodiment main frame mainboard of panel TV for the present invention;
Fig. 3 is used for the photochromic automatic adjusting and testing system flat-plate TV colourity probe lens design schematic diagram of panel TV for the present invention;
Fig. 4 is used for the principle of compositionality figure of the photochromic automatic adjusting and testing system flat-plate TV double lens colourity probe of panel TV for the present invention;
Fig. 5 is used for the principle of compositionality figure of the photochromic automatic adjusting and testing system flat-plate TV double lens colourity probe embodiments of panel TV for the present invention;
Fig. 6 is used for the photochromic automatic adjusting and testing system embodiment panel TV three-dimensional detection platform structure schematic diagram of panel TV for the present invention.
Embodiment
Below in conjunction with accompanying drawing 4~6, be described in further detail.
The present invention be used for panel TV photochromic automatic adjusting and testing system flat-plate TV double lens colourity probe principle of compositionality figure as shown in Figure 4.Colourity probe is made of two groups of lens 41 and 42, hurdle, hole 43, three groups of colour filters 44, three electrooptical devices 45 (as silicon photocell), circuit board 46 and amplifiers 47 and transfer of data device 48.
On imaging surface, place three colourity sensing elements of RGB of forming by three groups of glass colour filters 44 and silicon photocell 45, and its relative spectral sensitivity is modified to standard colorimetric observer's spectral tristimulus value that Commission Internationale De L'Eclairage is recommended, when three colourity elements of RGB receive the light stimulus value, just can calculate tristimulus values X, Y, the Z of measured target with an integrating meter, tristimulus values X, Y, Z by measurement target, can calculate the chromaticity coordinates of colour TV, values Y is brightness Y.
Technical solution of the present invention adopts the colourity probe based on double lens and hurdle, hole combination optical imagine, satisfies the LCD TV because of the brightness difference on all directions, and the colourity probe must adopt the adaptability requirement that has the optical imagery camera lens; By the lens imaging design principle of Fig. 3 probe as can be known, the illumination E of imaging surface is directly proportional with the area of the brightness of light-emitting area, lens D and the transmittance τ of lens, and with lens to imaging surface apart from r 2Square be inversely proportional to and the structural parameters r of lens barrel 2, τ, S be constant, so the illumination E of imaging surface only is directly proportional with the brightness Y of light-emitting area, result of detection is not with measuring distance r 1Variation and change, when colourity probe lens plane when measuring the variable in distance of panel TV screen, measurement result all can remain unchanged, this range of choice is advisable with 0~140mm.Adopt the colourity probe of optical imagery structure shown in Figure 4, can contact or the closely chromaticity coordinates and the brightness of non-cpntact measurement panel TV and CRT TV, select the contact type measurement of 0 distance or the non-contact measurement of distance is arranged, all can satisfy the colorimetry requirement.
Fig. 5 is the structure principle chart of panel TV colourity probe embodiments of the present invention.Colourity probe is made up of 503 lens 1 of the lens barrel 506 on hurdle 505 with holes, two same sizes and 504 lens 2, three groups of colour filters 507, three silicon photocells 508, colour filter bar 509, the circuit board 510 of band amplifying device, end cap 512 and 501 trim rings 1, spacer ring 502, end cap 512,513 trim rings 2 and the securing members 511 of band plug 514.As being separated by with spacer ring 502 in the middle of two convex lens 503 and 504 of image-forming objective lens and locating, and be fixed on the lens barrel 506 with 501 trim rings 1.Colour filter 507 has three groups, three groups of colour filters 507 are fixed on the colour filter bar 509, three silicon photocells 508 are arranged in the back of three groups of colour filters 507, the model of silicon photocell is TCC1227, three silicon photocells are installed on the circuit board 510, and circuit board 510 usefulness securing members 511 are fixed on the colour filter bar 509.End cap 512 is installed in the outside of colour filter bar 509, with 513 trim rings 2 end cap 512 is pressed on the lens barrel 506, and plug 514 is housed on the end cap 512.
The external diameter Φ of lens barrel 506 1Scope be 50~70mm, there are hurdle, a hole 505, the diameter of phi on hurdle, hole in the middle part of lens barrel 2Scope be 10~25mm, hurdle, hole 505 between two groups of lens and three groups of colour filters, hurdle, hole 505 and lens 1 and lens 2 center lines apart from r 1Scope be 65~75mm, hurdle, hole 505 and colour filter 507 apart from r 2Scope be 35~45mm.
Light by three groups of filters becomes analog voltage signal through the silicon photocell opto-electronic conversion and by the amplifier amplified output signal on the circuit board, delivers to data output plug 514.
Circuit board 510 is fixed on the end cap 512, by 531 trim rings 2 end cap 512 is fixed on the lens barrel 506.
The data of colourity probe output plug 514 outputs are delivered to the chroma data of surveying by the input socket of color analysis card the processor processing of color analysis card.
Fig. 6 is used for the three-dimensional detection platform structure schematic diagram of the photochromic automatic adjusting and testing system embodiment panel TV of panel TV for the present invention.
The three-dimensional detection platform of panel TV by probe moving guide rail 62, X to Y to two-dimensional stage 63, Z to one dimension elevating mechanism 65, cylinder buffering head 68 and cylinder 69, with the base plate 611 of two pair rollers 412, and 64 connectors, 1,610 connectors 2 and 654 location-plates, 1,657 location-plates 2 constitute; Wherein:
Probe moving guide rail 62 is installed in parallel in X on guide rail 631, and 61-1 probe 1 and 61-2 probe 2 are loaded on the probe moving guide rail 62, and mobile probe can be adjusted the spacing L of two probes on demand.
X to Y to two-dimensional stage 63 comprise: X to guide rail 631 and X to slide block 632, Y to slide block 633 and Y to guide rail 634 and platform base 635, mobile two-dimensional stage 63 drive two probes on the probe moving guide rails 62 do simultaneously X to Y to move.
Z comprises to one dimension elevating mechanism 65: lifting runner 651 and gear shaft 652, tooth bar 653, elevating lever 654 and lifting column 655, lifting runner 651 and gear shaft 652 are fixed tightly on the lifting column 655 by 656 location-plates 1, wheel and rack 653 engagements on the gear shaft.
The base 611 that has four rollers 612 constitutes rigidity fastening vertical be connected by 657 location-plates 2 with 610 connectors 2 with elevating lever 654 that tooth bar has been installed and lifting column 655.The platform base 635 of two-dimensional stage is vertically fixed on the lift supporting rod 654 by 64 connectors 1, constitutes with one dimension elevating mechanism 65 to be rigidly connected.Thereby, constituted one and be enclosed within X, Y, Z to the three-dimensional detection platform that moves flexibly
Be installed in probe 1 and probe 2 on the probe moving guide rail, the spacing of scalable two probes, X to Y to the X of two-dimensional stage adjustable probe moving guide rail to Y to position coordinates, the Z of one dimension elevating mechanism adjustable probe moving guide rail is to height, do three-dimensional moving according to the measurement requirement probe moving guide rail of opposing, accurately adjust the distance of two probes and the measuring position of shielding, satisfy the screen size of different size panel TV and the requirement of transferring degree of testing the speed with panel TV.
The present invention proposes a kind of photochromic automatic adjusting and testing system constructive method that is used for panel TV, the system and device that constitutes by this method, make the color analysis card of system and numeral and analog video signal plate rationally integrated physically with system host on, it is more simple and direct that system constitutes configuration, system and device adopts the colourity probe configuration of binary channels color analysis card and two optical imageries, system configuration one cover three-dimensional detection platform, make two colourity probes that are installed on the test platform can do three-dimensional the adjustment easily, satisfy the photochromic accent of the tested panel TV of all size size screen and survey, and the requirement of carrying out contact or non-contact measurement.
System and device is installed in the photochromic accent of dull and stereotyped colour TV production line and surveys on the station, tested liquid crystal (LCD) or the dull and stereotyped colour TV of plasma (PDP) are carried out contactless photochromic automatic adjusting and testing, speed is fast, quality good, product transfers the efficient of surveying to significantly improve, and the effective utilization of system and device is better brought into play.

Claims (9)

1. be used for the photochromic automatic adjusting and testing of panel TV system's constructive method and device, it is characterized in that: the photochromic automatic adjusting and testing system constructive method that is used for panel TV may further comprise the steps at least:
Step 1, at first set up the photochromic automatic adjusting and testing of panel TV system, this system surveys software (2), color analysis card (3), colourity probe (4), three-dimensional detection platform (5), video signal source (6) and data output interface plate (7) by system host (1) and systems soft ware and photochromic accent and forms, and the system comissioning object is panel TV (8);
Step 2, tested panel TV (8) is inserted the photochromic automatic adjusting and testing of panel TV system;
Step 3, by the screen size specification of tested panel TV, adjust the spacing of the colourity probe on the three-dimensional detection platform (5) and with respect to the detection range and the position of tested panel TV;
Step 4, tested panel TV (8) is carried out photochromic automatic adjustment and measurement:
A. the start-up system main frame calls photochromic automatic adjusting and testing program, and system enters measures the interface;
B., the relevant parameter of photochromic automatic adjusting and testing is set:
C. select video signal source automatically;
D. debug the white balance of tested panel TV under input different video signal:
1. the start-up system white balance is measured the adjustment program;
2. the adjustment parameter is set;
3. system host control signal source produces the dark right white white balance debugging signal in a left side, and receives measurement result chromaticity coordinates x, y and the brightness Y that the color analysis card transmits, and the error of demonstration and standard white field;
4. according to measurement result, adjust the chromaticity coordinates and the brightness of bright field and details in a play not acted out on stage, but told through dialogues automatically;
5. the measurement result of bright field and details in a play not acted out on stage, but told through dialogues all qualified after, will transfer and survey the result and deposit the corresponding memory cell of panel TV in; Finishing white balance measures and adjusts.
2. be used for the photochromic automatic adjusting and testing system and device of panel TV according to what the described method of claim 1 constituted, as shown in Figure 1, it is characterized in that: be used for the photochromic automatic adjusting and testing system and device of panel TV and survey software (2), color analysis card (3), colourity probe (4), three-dimensional detection platform (5), video signal source (6) and output interface plate (7) by system host (1) and systems soft ware and photochromic accent and form, the system comissioning object is panel TV (8); Wherein:
Described system host (1) is the Industrial Control Computer or the computer that have display, be loaded with operating system and photochromic accent on the main frame and survey software (2), mainboard is equipped with 6 above standby slots, for color analysis card and a plurality of signal source plug-in unit provide slot, the data communication bus of system host (1) and interface are connected the data communication interface of color analysis card (3) output and tested panel TV (8) respectively, and the white balance data that photochromic adjustment is handled are sent tested panel TV by output interface plate (7);
Described color analysis card (3) is a card, and color analysis card (3) is inserted on the host slot of system host; Signal input part on the color analysis card (3) connects the output of colourity probe, receives the output signal of colourity probe (4), carries out colourity and brightness analysis and handles its output connected system main frame (1);
Described colourity probe (4) is the colourity probe of band optical imagery camera lens, the photochromic accent that is applicable to liquid crystal (LCD) colour TV and plasma (PDP) colour TV is surveyed, system adopts the configuration of double-colored degree probe, and two colourity probe performances are identical, the photochromic accent that the has improved panel TV rate that tests the speed;
Described three-dimensional detection platform (5) is made of two-dimensional stage guide rail and one dimension elevating lever at least, according to different size screen size panel TV measurement requirement, do three-dimensional moving by two-dimensional stage guide rail and one dimension elevating mechanism, adjust the distance of two colourities probe and tested panel TV screen and they measuring position, satisfy various panel TV screen sizes and transfer the requirement of degree of testing the speed and efficient with respect to the panel TV screen;
Described video signal source (6) is economical mixed source, at least comprise RGB, AV, many signal source cards of YPrPb, satisfy the requirement that the photochromic accent of panel TV is surveyed, every video signal source card is installed in the host slot of system host (1), the output of mixed source connects the video signal input terminal of tested panel TV, signal source according to system host is selected sends selected vision signal to tested panel TV video signal input terminal.
3. the photochromic automatic adjusting and testing of the panel TV system that is used for according to claim 2, it is characterized in that: the color analysis card is a binary channels color analysis card, dispose two-way carrier chrominance signal analyzing and processing passage on the card, each passage and colourity probe are complementary, be inserted in the binary channels color analysis card in the system host host slot, the signal input part of two passages connects the output of a colourity probe along separate routes, receive the output signal of each road colourity probe, carrying out colourity and brightness analysis handles, after the output of two passages is handled by the Single Chip Microcomputer (SCM) system on the color analysis card, by RS232 data telecommunication line connected system main frame, data are sent the system host computing.
4. the photochromic automatic adjusting and testing of the panel TV system that is used for according to claim 2 is characterized in that: the colourity probe mainly is made of lens barrel, lens, three-colour filter, electrooptical device, circuit board and the transfer of data plug on hurdle with holes, wherein:
The colourity probe is the double lens probe of optical imagery, and lens 1 are measure-alike with lens 2, is installed in parallel on the lens barrel, and plane, double lens place and lens barrel axis normal make the colourity probe guarantee quality of optical imaging; The structural parameters lens of lens barrel to imaging surface apart from r 2, the transmittance τ of lens and the area S of lens be constant, the illumination E of imaging surface is proportional to the brightness Y of light-emitting area, result of detection is not with distance r 1Variation and change, when colourity probe lens plane when measuring the variation of panel TV screen, result of detection all can remain unchanged, this is advisable with 0~140mm apart from range of choice, select the contact type measurement of 0 distance or the non-contact measurement of distance is arranged, all can satisfy the colorimetry requirement;
Three-colour filter adopts three groups of filters of RGB (RGB), every group of filter is close to an electrooptical device, three electrooptical devices and output analog signal amplifier thereof all are installed on the circuit board, amplifier output connects the transmission plug, and the electrooptical device of colourity probe is a silicon photocell.
5. the photochromic automatic adjusting and testing of the panel TV system that is used for according to claim 2 is characterized in that: the three-dimensional detection platform mainly by probe moving guide rail, X to forming to the roller of one dimension elevating mechanism, cylinder buffering head and cylinder and base plate and four band locks to two-dimensional stage, Z with Y;
The probe moving guide rail is fixed in the X of two-dimensional stage on guide rail, X is positioned at Y on slide block to track base, Y is positioned at Y on guide rail to take-up housing, the base of two-dimensional stage is fastenedly connected with connector is vertical with elevating lever, lifting column is fastenedly connected by connector is vertical with location-plate with base, lifting runner and gear shaft and lifting and lifting column that tooth bar is housed are fastenedly connected by location-plate and connector, travelling gear on the gear shaft and the engagement of the tooth bar on the elevating lever, rotating wheel, gear shaft drives the tooth bar lifting, control elevating lever along Z to lifting, fix a cover cylinder in the outside of a lifting column, fix a buffer head on the cylinder piston rod, the control elevating lever descends along Z buffering when descending.
6. the photochromic automatic adjusting and testing of the panel TV system that is used for according to claim 2, it is characterized in that: video signal source is the mixed source group, it is made up of RGB, AV, YPrPb vision signal plate at least; RGB, AV, YPrPb vision signal plate are inserted in respectively in the host slot of system host, and the vision signal plate is delivered to signal the video signal input terminal of tested panel TV under host computer control.
7. according to claim 2 or the 4 or 5 described photochromic automatic adjusting and testing of the panel TV systems that are used for, it is characterized in that: two colourity probes of the two probe configurations of system are installed on the probe guide rail of three-dimensional detection platform, can adjust the spacing of two colourity probes by the probe guide rail.
8. the photochromic automatic adjusting and testing of the panel TV system that is used for according to claim 7 is characterized in that: two colourity probes of the two probe configurations of system are installed on the probe guide rail of three-dimensional detection platform, can adjust the spacing of two colourity probes by the probe guide rail.
9. according to claim 2 or the 3 or 8 described photochromic automatic adjusting and testing of the panel TV systems that are used for, it is characterized in that: the two-way carrier chrominance signal analyzing and processing passage that disposes on the color analysis card, each passage is popped one's head in the colourity on the probe guide rail that is installed in the three-dimensional detection platform and is connected, be inserted in the binary channels color analysis card in the system host host slot, the signal input part of two passages connects the output of a colourity probe along separate routes, receive the output signal of each road colourity probe, carrying out colourity and brightness analysis handles, after the output of two passages is handled by the Single Chip Microcomputer (SCM) system on the color analysis card, by RS232 data telecommunication line connected system main frame, data are sent the system host computing.
CNB200510061079XA 2005-10-13 2005-10-13 Constitiution method and device used for flat plate TV light and colour automatic regulating and testing system Expired - Fee Related CN100440983C (en)

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