CN1752232A - Once process for extracting and separating Ni, Mg and Co from nickel sulfate solution recovered from waste nickel-hydrogen and nickel-cadmium cells - Google Patents

Once process for extracting and separating Ni, Mg and Co from nickel sulfate solution recovered from waste nickel-hydrogen and nickel-cadmium cells Download PDF

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Publication number
CN1752232A
CN1752232A CNA2005101002096A CN200510100209A CN1752232A CN 1752232 A CN1752232 A CN 1752232A CN A2005101002096 A CNA2005101002096 A CN A2005101002096A CN 200510100209 A CN200510100209 A CN 200510100209A CN 1752232 A CN1752232 A CN 1752232A
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nickel
magnesium
cobalt
organic phase
sulfate solution
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CN1301337C (en
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罗爱平
吴芳
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Guangdong Fangyuan New Material Group Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

A process for extracting Ni, Mg and Co from the used NiH or NiCd battery includes such steps as immersing the positive electrodes of used NiH or NiCd batteries in sulfuric acid to obtain liquid extract, regulating pH=4.5-5.0, fractionating to transfer Mg and Co in the organic phase prepared from bis-(2-ethylhexyl) phosphonate mono-(2-ethylhexyl) ester and kerosene and to retain Ni in water phase, respectively washing Ni and Mg, and draining the Mg washing liquid from another outlet.

Description

A kind of method from waste nickel-hydrogen, A Step Extraction Separation Nickel through Nickel-cadmium Cell Retrieving In Nickelous Sulfate Solution, magnesium, cobalt
Technical field
The present invention relates to a kind of in solubility single nickel salt, magnesium, cobalt mixture solution the method for separating nickel, cobalt, magnesium, particularly a kind of method that from waste nickel-hydrogen, nickel-cadmium cell reclaim(ed) sulfuric acid nickel solution, adopts a step extracting and separating nickel, cobalt, magnesium.
Background technology
Single nickel salt, xNiSO46H 2OyNiSO 47H 2O, a kind of important material of Chang Zuowei is used for electroplating industry, is used for nickel preplating, nickel plating, ferro-nickel alloy, nickel-cobalt plating, nickel and zinc alloy, also is used for solution such as chemical nickel plating; Also be used to make mordant, metallochrome of catalyzer, the vat dyes of nickel-cadmium cell, nickel metal hydride battery, winterized stearin or paint etc., also be used to produce nickel accelerant and other nickel salts etc.Therefore content≤0.015% of single nickel salt quality requirements (the chemical industry standard HG/T2824-1997 of the industrial sulphuric acid nickel People's Republic of China (PRC)) impurity Mg needs the nickel sulfate solution demagging.About the removal of magnesium in the nickel sulfate solution, method in common is to add Sodium Fluoride at present, makes magnesium and fluorine form the magnesium fluoride precipitation of indissoluble, filters and removes.The shortcoming of this method is: (1) Sodium Fluoride solubleness is little, and long reaction time needs heating, and energy consumption of reaction is big, and the magnesium fluoride sedimentation and filtration poor performance that generates; (2) demagging process is introduced sodium ion and is entered nickel sulfate solution, influences single nickel salt crystalline quality; (3) remaining fluorine has corrosive nature to the enamel concentration kettle in the nickel sulfate solution in follow-up concentration process, influences equipment life; (4) fluorine-containing in the waste water, cause the wastewater treatment difficulty.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of method from waste nickel-hydrogen, A Step Extraction Separation Nickel through Nickel-cadmium Cell Retrieving In Nickelous Sulfate Solution, magnesium, cobalt, this method technology is simple, reliable, facility investment is few, removal effect good and can not cause environmental pollution.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of from waste nickel-hydrogen, A Step Extraction Separation Nickel through Nickel-cadmium Cell Retrieving In Nickelous Sulfate Solution, magnesium, the method of cobalt, it is characterized in that this method comprises regulates the pH value to 4.5-5.0 with the sulphuric leachate of ni-mh after the removal of impurities and/or nickel-cadmium cell anode waste, then leach liquor is carried out fractionation extraction, make magnesium and cobalt change organic phase over to and nickel remaines among the water, again by washing nickel and washing magnesium respectively, the washings of magnesium drawn from an independent outlet reach nickel, magnesium, cobalt separates, and described organic phase is by constituting as two of extraction agent-(2-ethylhexyl) phosphonic acids list (2-ethylhexyl) ester with as the kerosene of thinner.
For guaranteeing the clearance of magnesium in waste nickel-hydrogen, the nickel-cadmium cell reclaim(ed) sulfuric acid nickel solution, the present invention carries out ten secondary fractionation extractions with leach liquor and organic phase.
Extraction agent two-the concentration of (2-ethylhexyl) phosphonic acids list (2-ethylhexyl) ester (P507) in organic phase that the present invention adopts is preferably 0.3mol/L~1.5mol/L.
Owing to also contain the cobalt of certain content in waste nickel-hydrogen, the nickel-cadmium cell reclaim(ed) sulfuric acid nickel solution, therefore nickel magnesium carried out the isolating separation that also need consider simultaneously cobalt.Experiment showed, that nickel, cobalt, magnesium change along with the change of extraction equilibrium pH value at the separation factor of two-(2-ethylhexyl) phosphonic acids list (2-ethylhexyl) ester (P507) during as extraction agent.
Experiment condition: organic phase is a 20%P507+80% kerosene, and P507 concentration is 0.6mol/L, is in a ratio of O/A=1/1, and organic phase is carried out the homogeneous phase saponification with NaOH earlier, is converted into the nickel saponification again, control pH=6 during the nickel saponification, NiSO 4About concentration 50g/L, nickel saponification degree 30%, organic phase nickel-loaded 5.31g/L after the saponification, promptly the equivalents of organic phase nickel-loaded is 0.18N.Water is that P204 purifies back solution, pH=3.2-3.5, Ni 103g/L, Co 8.5g/L, Mg 2.0g/L.
The different extraction equilibrium pH of table 1 value is β down Ni/Co, β Ni/MgTest-results
Balance pH value Water g/L Load organic phases g/L β Ni/Mg β Ni/Co
Ni Co Mg Ni Co Mg
3.5 104.7 6.87 1.96 3.57 1.62 0.05 0.75 6.92
3.8 105.9 5.93 1.85 2.45 2.55 0.13 3.04 18.6
4.0 106.7 5.27 1.80 1.65 3.23 0.14 5.03 39.63
4.5 107.7 4.67 1.67 0.63 3.83 0.20 20.5 140.2
5.0 108.3 4.35 1.54 0.58 4.20 0.21 25.5 180.3
By table 1 as seen, extraction equilibrium pH value is to β Ni/Co, β Ni/MgHave a significant impact, the pH value is lower than at 4.0 o'clock, β Ni/Mg<5; The pH value is 4.5~5.0 o'clock, β Ni/CoReach 140~180, β Ni/MgReach 20~25.If the pH value further improves, then the extracting power to nickel strengthens, and is unfavorable for that nickel, cobalt separate.Desire to make nickel, cobalt separation and magnesium to enter organic phase, need adjust pH value 4.5-5.0 to P204 purification back solution and be advisable,, can make balance pH value remain on 4.5~5.0 owing to used the saponified organic phase.PH value during therefore, by the control extraction can make nickel, cobalt, magnesium be separated preferably.
For further reclaiming the nickel in the organic phase of extraction back, the present invention washs the organic phase of load magnesium with sulfuric acid, the washing endpoint pH is controlled at 5.0 ± 0.1, to isolate the nickel in the organic phase, the organic phase that to wash then behind the nickel is washed with sulfuric acid, the washing endpoint pH is controlled at 4.4 ± 0.1, and magnesium is transferred in the magnesium washing outlet liquid, with sodium hydroxide nickel and magnesium precipitate in the washing outlet liquid is reclaimed again.
For guaranteeing the further recovery of nickel, cobalt, the present invention reclaims nickel and cobalt precipitation with sodium hydroxide the rich magniferous washings of washing outlet; With sodium hydroxide the precipitation endpoint pH that the nickel precipitation in the washing outlet liquid reclaims is preferably 8.5.
The invention has the beneficial effects as follows: (1) the present invention dexterously extraction of nickel, cobalt is separated and demagging combines together, realizing that solvent extraction method carries out nickel, isolating while of cobalt, design one step of method of two sections washings and removed magnesium, make to contain magnesium in nickel sulfate solution and the cobalt sulfate solution and all reach requirement, magnesium is drawn separately from the washing outlet for the magnesium setting; (2) the present invention separates magnesium from nickel sulfate solution, make the magnesium ion in the nickel sulfate solution be reduced to the following level of 50mg/L, thereby make the single nickel salt product meet the chemical industry standard HG/T2824-1997 of the People's Republic of China (PRC), and saved the step of chemical method demagging; (3) cost of the present invention is low, the efficient height; (4) technology of the present invention is simple, reliable, strong operability, and safety, facility investment is little; (5) the present invention has except that the versatility on the magnesium method, promptly can be used for nickel sulfate solution demagging that other any methods produce, the demagging of single nickel salt mother liquor etc.
The present invention is further described below in conjunction with embodiment.
Embodiment
Embodiment 1
The sulphuric leachate of ni-mh after the removal of impurities and/or nickel-cadmium cell anode waste is regulated pH value to 5.0, organic phase is by constituting as two of extraction agent-(2-ethylhexyl) phosphonic acids list (2-ethylhexyl) ester with as the kerosene of thinner, wherein the concentration of two-(2-ethylhexyl) phosphonic acids list (2-ethylhexyl) esters is 0.6mol/L, O/A=1/1,12 grades of contact extractions, make magnesium change organic phase over to and nickel remaines among the water, with dilute sulphuric acid load organic phases is carried out six grades of washings again, the washing endpoint pH is controlled at 5.0, isolate the nickel in the organic phase, then, with dilute sulphuric acid load organic phases is carried out six grades of washings again, the washing endpoint pH is controlled at 4.4, magnesium is transferred in the washing outlet liquid, with 1N sodium hydroxide the nickel precipitation in the washing outlet liquid is reclaimed, the precipitation endpoint pH is 8.5, the results are shown in Table 2 again.
Table 2 extraction system major metal balance
Element The source Whereabouts
Title Quantity g/min (flow L/min * content g/L) Ratio % Title Quantity g/min (flow L/min * content g/L) Ratio %
Ni Feed liquid 10×103 =1030 86.22 Raffinate 10×118.8=1188 99.45
The magnesium washings 1.0×6.93=6.93 0.58
The organic nickel soap 31×5.31 =164.6 13.78 Load is organic 31× 0.0025=0.0775 0.006
∑% 100.0
Co Feed liquid 10×8.5=85 100.0 Raffinate 10×0.011=0.11 0.13
The magnesium washings 1×3.842=3.842 4.52
Load is organic 31×2.614=84.57 95.35
∑% 100.0
Mg Feed liquid 10×2.0=20 100.0 Raffinate 10×0.068=0.68 3.43
The magnesium washings 1×18.9=18.9 94.5
Load is organic 31×0.014=0.434 2.17
∑% 100.0
Through above fractionation extraction process, the clearance of magnesium reaches 94.5% in the system, and the direct recovery rate of nickel is 99.45%, and the direct recovery rate of cobalt is 95.35%.
Embodiment 2
The sulphuric leachate of ni-mh after the removal of impurities and/or nickel-cadmium cell anode waste is regulated pH value to 4.8, organic phase is by constituting as two of extraction agent-(2-ethylhexyl) phosphonic acids list (2-ethylhexyl) ester with as the kerosene of thinner, wherein the concentration of two-(2-ethylhexyl) phosphonic acids list (2-ethylhexyl) esters is 1.2mol/L, O/A=1/1,12 grades of contact extractions, make magnesium change organic phase over to and nickel remaines among the water, with dilute sulphuric acid load organic phases is carried out six grades of washings again, the washing endpoint pH is controlled at 5.0, isolate the nickel in the organic phase, then, with dilute sulphuric acid load organic phases is carried out six grades of washings again, the washing endpoint pH is controlled at 4.5, and magnesium is transferred in the washing outlet liquid, with 1N sodium hydroxide the nickel precipitation in the washing outlet liquid is reclaimed again, comprehensive extracting and washing precipitation process, the total recovery of nickel is 99.99%, and the total recovery of cobalt is 99.95%, and the clearance of magnesium is 94.02%.
Embodiment 3
The sulphuric leachate of ni-mh after the removal of impurities and/or nickel-cadmium cell anode waste is regulated pH value to 4.9, organic phase is by constituting as two of extraction agent-(2-ethylhexyl) phosphonic acids list (2-ethylhexyl) ester with as the kerosene of thinner, wherein the concentration of two-(2-ethylhexyl) phosphonic acids list (2-ethylhexyl) esters is 1.5mol/L, adopt the fractionation extraction of 12 grades of extractions and 6 grades of washing nickel, 6 grades of washing magnesium, extraction is carried out in mixer-settler.Extraction mixes stirring velocity 80rpm, the useful volume 600L of clarifying chamber with the mixing section useful volume 200L of mixer-settler.
Need 5 minutes approximately because the magnesium extraction reaches starting time, therefore, feed liquid flow and organic phase flow sum are 40L/min, and the feed liquid flow is got 10L/min, organic phase flow 31L/min, washings flow 1L/min.Extraction conditions: extraction equilibrium pH value=4.5, nickel washing section balance pH value=5.0, magnesium washing section balance pH value=4.4.Make extraction system reach balance through operation in 72 hours, the result is as shown in table 3.
By table 3 as seen, through after the tandem fractionation extraction, Ni, Co in the feed liquid, Mg separating effect are better.Wherein, in the raffinate single nickel salt that reclaims Ni, the Ni/Co ratio reaches 10780 times, Mg 2+Content be reduced to 0.068g/L, can directly carry out condensing crystal, its crystallization can reach the HG/T2824-1997 standard-required.The 24th grade of organic load is through H 2SO 4Back extraction promptly gets CoSO 4Solution is kept reverse-extraction agent acidity, and back extraction capable of circulation is to Co 2+About 90g/L, at this moment, CoSO 4Ni in the solution 2+Be enriched to 0.085g/L, the Co/Ni ratio reaches 1092 times.
Table 3 tandem result
The 1st grade of raffinate outlet water g/L The 19th grade of washing outlet water g/L The 24th grade of organic load g/L of outlet
Ni Co Mg Ni Co Mg Ni Co Mg
118.8 0.011 0.068 6.93 3.842 18.9 0.0025 2.614 0.014

Claims (6)

1. method from waste nickel-hydrogen, A Step Extraction Separation Nickel through Nickel-cadmium Cell Retrieving In Nickelous Sulfate Solution, cobalt, magnesium, it is characterized in that this method comprises regulates the pH value to 4.5-5.0 with the sulphuric leachate of ni-mh after the removal of impurities and/or nickel-cadmium cell anode waste, then leach liquor is carried out multistage fractionation extraction, make magnesium and cobalt change organic phase over to and nickel remaines among the water, described organic phase is by constituting as two-di-2-ethylhexyl phosphonic acid mono-2-ethylhexyl ester of extraction agent with as the kerosene of thinner.
2. a kind of method from waste nickel-hydrogen, A Step Extraction Separation Nickel through Nickel-cadmium Cell Retrieving In Nickelous Sulfate Solution, magnesium, cobalt according to claim 1 is characterized in that carrying out ten secondary fractionation extractions after the described leach liquor removal of impurities.
3. a kind of method from waste nickel-hydrogen, A Step Extraction Separation Nickel through Nickel-cadmium Cell Retrieving In Nickelous Sulfate Solution, magnesium, cobalt according to claim 1 and 2, the concentration that it is characterized in that two-di-2-ethylhexyl phosphonic acid mono-2-ethylhexyl ester is 0.3mol/L~1.5mol/L.
4. a kind of method according to claim 1 and 2 from waste nickel-hydrogen, A Step Extraction Separation Nickel through Nickel-cadmium Cell Retrieving In Nickelous Sulfate Solution, magnesium, cobalt, it is characterized in that the organic phase of load magnesium is carried out the segmentation washing, use sulfuric acid scrubbing nickel for first section, the pH value of control washing terminal point is 5.0 ± 0.1, make magnesium still be retained in organic phase, the washing water mixes with nickel sulfate solution; Organic phase continues to enter second section washing, and with the magnesium in the sulfuric acid scrubbing organic phase, control washing terminal point pH is 4.4 ± 0.1, makes magnesium enter water, and this rich magniferous water is derived through independent outlet; Cobalt is still stayed organic phase, and the sulfuric acid back extraction of process cobalt obtains not nickeliferous and rose vitriol magnesium.
5. a kind of method from waste nickel-hydrogen, A Step Extraction Separation Nickel through Nickel-cadmium Cell Retrieving In Nickelous Sulfate Solution, magnesium, cobalt according to claim 4 is characterized in that the rich magniferous washings of washing outlet is reclaimed nickel and cobalt precipitation with sodium hydroxide.
6. a kind of method from waste nickel-hydrogen, A Step Extraction Separation Nickel through Nickel-cadmium Cell Retrieving In Nickelous Sulfate Solution, cobalt, magnesium according to claim 5 is characterized in that be 8.5 with sodium hydroxide to the precipitation endpoint pH that the nickel in the magnesium washing outlet liquid and cobalt precipitation reclaim.
CNB2005101002096A 2005-10-08 2005-10-08 Once process for extracting and separating Ni, Mg and Co from nickel sulfate solution recovered from waste nickel-hydrogen and nickel-cadmium cells Active CN1301337C (en)

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CN102031374A (en) * 2009-09-29 2011-04-27 吉坤日矿日石金属株式会社 Method for separating and recovering nickel and lithium
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CN102557153A (en) * 2010-12-28 2012-07-11 上海轻工业研究所有限公司 Method for removing calcium-magnesium impurities from nickel sulfate solution
CN107188244A (en) * 2017-06-23 2017-09-22 南昌航空大学 A kind of method that P229 fractional extractions prepare 6N grades of nickel sulfates
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