CN1749889A - The control system of multiple gate drawing device - Google Patents

The control system of multiple gate drawing device Download PDF

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CN1749889A
CN1749889A CN 200510061234 CN200510061234A CN1749889A CN 1749889 A CN1749889 A CN 1749889A CN 200510061234 CN200510061234 CN 200510061234 CN 200510061234 A CN200510061234 A CN 200510061234A CN 1749889 A CN1749889 A CN 1749889A
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南余荣
俞立
孙明轩
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Zhejiang University of Technology ZJUT
Wuxi Changxin Technology Co Ltd
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Abstract

A control system for multiple gate drawing device, because classical feedforward+PID controls rapidity and the stability requirement that cannot meet system simultaneously, for this reason, adopts least square method to debate and knows to improve runnability and the quick Stopping Ability of each passage.Least square method is the common method of System Discrimination.In error in equation, be under the condition of zero-mean white noise, parameter with least square method estimate equation, can in statistics, guarantee to obtain without inclined to one side, effective with consistent estimation, its recursive form is often used to real-time parameter estimation, from recursion estimator (5), the estimates of parameters obtaining after the N+1 time sampling
Figure 200510061234.8_AB_0
the estimates of parameters that equals to have obtained
Figure 200510061234.8_AB_1
use ratio
Figure 200510061234.8_AB_2
value correction; After each estimation, only need to preserve f i, f i-1, I i, I i-1,
Figure 200510061234.8_AB_3
n amount and new f i, f i-1, I i, I i-1,
Figure 200510061234.8_AB_4
, without too many memory capacity.The present invention can improve the runnability of each passage, Stopping Ability, drawing equipment are not easy fracture of wire fast.

Description

多道次拉拔设备的控制系统Control system of multi-pass drawing equipment

(一)技术领域(1) Technical field

本发明涉及一种金属制品生产的电动控制设备,尤其是一种多道次拉拔设备的控制系统。The invention relates to an electric control device for producing metal products, in particular to a control system for multi-pass drawing equipment.

(二)背景技术(2) Background technology

拉拔设备(或称联动拉丝设备)是一种典型的机电一体化产品,在金属制品的生产中,其功能是把截面较大的金属材料通过多道挤压(或模径逐道次细小的模子)加工成各种不同规格的截面较小的金属材料。工作时,各道次的辊/筒是由交流电机通过传动机构驱动的,而交流电机的运行是由变频器来控制的,因此,辊/筒的运行速度实际上是由送给变频器的速度给定值来决定的。以前的拉拔设备控制算法往往是单道次控制、整体组合,即每一道次的运动速度是根据前一道次机构运动后导致后一道次机构位置传感器变化反馈后进行PID调节的,这就是所谓的PID控制。近年来,通过反复比较研究和实际应用,有人提出了“前馈+PID控制”,该方法对拉拔设备运行性能的提高起到了较好的作用。Drawing equipment (or linked wire drawing equipment) is a typical mechatronics product. In the production of metal products, its function is to extrude metal materials with larger cross-sections through The mold) is processed into various metal materials with different specifications and smaller cross-sections. When working, the roller/drum of each pass is driven by the AC motor through the transmission mechanism, and the operation of the AC motor is controlled by the frequency converter. Therefore, the running speed of the roller/drum is actually sent to the frequency converter. It is determined by the speed given value. The previous control algorithm of drawing equipment is often single-pass control and overall combination, that is, the movement speed of each pass is adjusted by PID after the feedback of the position sensor of the next pass after the movement of the previous pass. This is the so-called PID control. In recent years, through repeated comparative research and practical application, someone proposed "feedforward + PID control", which has played a good role in improving the performance of drawing equipment.

拉拔设备中每一道次上的辊/筒(卷筒)是通过机械机构由变频器带动电机驱动的,相邻道次之间存在着一定的速度比例关系,为了实现连续拉拔,相邻道次辊/筒之间安装调谐器。调谐器上的传感信号是为检测位置而设置的,它协调了相邻两道次的工作速度关系,图1表示了N道次拉拔设备传动示意图。其中第N道次的运行速度由外部直接给定GN,其它道次的速度给定是通过计算得到。多道次拉拔设备的性能优劣取决于工作过程各阶段的性能:运行时的性能、停止过程的性能和启动时的性能。运行时的性能指的是系统的稳定性和快速性;停止过程的性能指的是快速停止时各道次也能保持速度协调关系;启动时的性能指的是平稳启动。相邻两道次的速度给定关系为:The rollers/drums (drums) on each pass in the drawing equipment are driven by a motor driven by a frequency converter through a mechanical mechanism. There is a certain speed ratio between adjacent passes. In order to achieve continuous drawing, adjacent A tuner is installed between the pass rollers/drums. The sensing signal on the tuner is set for position detection, which coordinates the working speed relationship between two adjacent passes. Figure 1 shows the schematic diagram of the N-pass drawing equipment transmission. Among them, the running speed of the Nth pass is directly given G N by the outside, and the speed setting of other passes is obtained through calculation. The performance of multi-pass drawing equipment depends on the performance of each stage of the working process: performance during operation, performance during stop process and performance during start-up. The performance during operation refers to the stability and rapidity of the system; the performance during the stop process refers to the speed coordination relationship can be maintained in each pass when the stop is fast; the performance during start refers to the smooth start. The given speed relationship between two adjacent passes is:

Gi-1=Ki-1·Gi+ΔGi-1                           (1)G i-1 =K i-1 ·G i +ΔG i-1 (1)

式(1)中Gi-1、Gi分别为第i-1道次和第i道次的速度给定,Ki-1为第i-1道次和第i道次的速度比系数,ΔGi-1为第i-1控制器的输出。式(1)表明了拉拔设备的控制方式为前馈+偏差控制(PID),其中第i道次的速度给定乘以相应的速度比系数与该道次PID输出值ΔGi-1相加就得到第i-1(N>i>1的整数)道次的速度给定。In formula (1), G i-1 and G i are the speed references of the i-1th pass and the i-th pass respectively, and K i-1 is the speed ratio coefficient of the i-1th pass and the i-th pass , ΔG i-1 is the output of the i-1th controller. Equation (1) shows that the control mode of the drawing equipment is feed-forward + deviation control (PID), in which the speed reference of the i-th pass multiplied by the corresponding speed ratio coefficient is equal to the PID output value ΔG i-1 of the pass Add it to get the speed setting of the i-1th (N>i>1 integer) pass.

图2表示N道次拉拔设备前馈+PID控制结构图。图中的UN-1、Ui-1分别为第N-1道次、i-1道次调谐器的位置给定值,U(N-1)f、U(i-1)f则分别为第N-1道次、i-1道次位置传感器的实际反馈值,KN-1、Ki-1分别为相应的传动速度比系数。Fig. 2 shows the structure diagram of feedforward + PID control of N-pass drawing equipment. U N-1 and U i-1 in the figure are the position given values of the tuner for the N-1th pass and the i-1th pass respectively, and U (N-1)f and U (i-1)f are are the actual feedback values of the position sensor of the N-1th pass and the i-1th pass respectively, and K N-1 and K i-1 are the corresponding transmission speed ratio coefficients respectively.

但这种方法还存在以下2个缺点:一是当拉拔设备启动瞬间,调谐器的位置是任意的,当调谐器接近极限位置时会产生过大的超调量,容易发生断丝或脱丝现象;二是在各道次前馈控制中,当钢丝滑动和模子直径的变化较大时,PID调节范围也大,无法满足系统的快速性要求。因此,解决上述问题是设备的需要、用户的需求、也是技术的发展趋势。But this method still has the following two disadvantages: First, when the pulling equipment is started, the position of the tuner is arbitrary. When the tuner is close to the limit position, an excessive overshoot will be generated, which is prone to broken wires or disconnection. Second, in the feedforward control of each pass, when the steel wire slides and the diameter of the mold changes greatly, the PID adjustment range is also large, which cannot meet the rapidity requirements of the system. Therefore, solving the above problems is the need of equipment, the demand of users, and also the development trend of technology.

(三)发明内容(3) Contents of the invention

为了克服已有的多道次拉拔设备容易发生断丝或脱丝、无法满足快速性要求的不足,本发明提供一种改善了各道次的运行性能、快速停止性能、不容易断丝的多道次拉拔设备的控制系统。In order to overcome the shortcomings of the existing multi-pass drawing equipment, which is prone to wire breakage or detachment and cannot meet the requirements of rapidity, the present invention provides a machine that improves the running performance of each pass, quick stop performance, and is not easy to break the wire. Control system for multi-pass drawing equipment.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种多道次拉拔设备的控制系统,包括各个道次机构、收卷机机构、控制器,每个道次机构由变频器、电机以及运行机构组成,变频器的输出连接电机,电机通过传动机构连接运行机构,所述的各个道次机构上安装位置传感器,相邻道次的辊/筒之间安装用于协调相邻道次的工作速度关系的调谐器,所述的控制器包括道次偏差控制模块,用于根据第i-1道次与第i道次之间的调谐器的位置给定值和第i-1道次的位置传感器的实际反馈值计算偏差控制量,其算式如(2):A control system for multi-pass drawing equipment, including various pass mechanisms, winding machine mechanisms, and controllers. Each pass mechanism is composed of a frequency converter, a motor, and an operating mechanism. The output of the frequency converter is connected to the motor, and the motor passes through the The transmission mechanism is connected to the running mechanism, position sensors are installed on each pass mechanism, and a tuner for coordinating the working speed relationship of adjacent passes is installed between the rollers/drums of adjacent passes. The controller includes The pass deviation control module is used to calculate the deviation control amount according to the position given value of the tuner between the i-1th pass and the i-th pass and the actual feedback value of the position sensor of the i-1th pass. The formula is like (2):

ΔΔ GG ii -- 11 == (( KK (( ii -- 11 )) pp ++ 11 TT (( ii -- 11 )) ii SS ++ TT (( ii -- 11 )) DD. SS )) (( Uu ii -- 11 -- Uu (( ii -- 11 )) ff )) -- -- -- (( 22 ))

上式中,ΔGi-1为第i-1道次偏差控制模块的输出偏差量,(K(i-1)p、T(i-1)i、T(i-1)D分别表示比例、积分、微分系数,Ui-1为第i-1道次与第i道次之间的调谐器的位置给定值,U(i-1)f为第i-1道次位置传感器的实际反馈值,多道次为N道次,i为满足:N>i>1的整数;In the above formula, ΔG i-1 is the output deviation of the i-1th pass deviation control module, (K (i-1)p , T (i-1)i , T (i-1)D represent the proportion , integral and differential coefficients, U i-1 is the position given value of the tuner between the i-1th pass and the i-th pass, U (i-1)f is the position sensor of the i-1th pass Actual feedback value, multi-pass is N pass, i is an integer satisfying: N>i>1;

道次速度给定模块,用于给定各道次之间的运算速度,其算式如(3):The pass speed setting module is used to set the operation speed between each pass, and its calculation formula is as (3):

Gi-1=K(i-1)b·Gi+ΔGi-1                         (3)G i-1 =K (i-1)b ·G i +ΔG i-1 (3)

上式中,Gi-1、Gi分别为第i-1道次和第i道次的速度给定,K(i-1)b为第i-1道次和第i道次的速度比系数,ΔGi-1为第i-1道次偏差控制模块的输出;In the above formula, G i-1 and G i are the given speeds of the i-1th pass and the i-th pass respectively, and K (i-1)b is the speed of the i-1th pass and the i-th pass Ratio coefficient, ΔG i-1 is the output of the i-1th pass deviation control module;

所述的道次速度给定模块的输出连接所述的变频器;所述的控制器还包括速度比调节模块,用于根据最小二乘法优化速度比系数,其算式如(4):The output of the given module of the pass speed is connected to the frequency converter; the controller also includes a speed ratio adjustment module, which is used to optimize the speed ratio coefficient according to the least square method, and its formula is as (4):

KK (( ii -- 11 )) bb == ff ii -- 11 -- mm ii -- 11 II ii -- 11 ff ii -- mm ii II ii -- -- -- (( 44 ))

上式中,fi-1、fi分别表示第i-1、i道次变频器输出频率,Ii-1、Ii分别表示第i-1、i道次电机电流,mi-1、mi分别表示第i-1、i道次电机转差系数;In the above formula, f i-1 and f i represent the output frequency of the frequency converter of the i-1th and i-th pass respectively, I i-1 and I i represent the motor current of the i-1 and the i-th pass respectively, and m i-1 , m i represent the motor slip coefficient of the i-1th and ith passes respectively;

其递推算式如(5):Its recursive formula is as (5):

KK ^^ (( ii -- 11 )) bb (( NN ++ 11 )) == KK ^^ (( ii -- 11 )) bNbN ++ AA NN ++ 11 (( ZZ NN ++ 11 -- WW NN ++ 11 TT KK ^^ (( ii -- 11 )) bNbN )) -- -- -- (( 55 ))

上式中,AN+1为1X(N+1)阶增益矩阵,ZN+1为测到的N+1个fi-1数据序列的(N+1)X1阶矩阵、WN+1 T为测到的N+1个fi数据序列的(N+1)X1矩阵。In the above formula, A N+1 is the 1X(N+1) order gain matrix, Z N+1 is the (N+1)X1 order matrix of the measured N+1 f i-1 data sequences, W N+ 1 T is the (N+1)X1 matrix of the N+1 f i data sequences measured.

进一步,所述的控制器还包括软启动控制模块,所述的软启动控制模块包括:Further, the controller also includes a soft start control module, and the soft start control module includes:

启动设定单元,用于在启动时,设定各个道次的位置传感器的给定和反馈偏差量小于实际偏差量;The start-up setting unit is used to set the given and feedback deviations of the position sensors of each pass to be smaller than the actual deviation during start-up;

偏差量还原单元,用于在设定时限内增加给定和反馈偏差量,使给定和反馈偏差量等于实际偏差量。Deviation restoring unit, used to increase the given and feedback deviation within the set time limit, so that the given and feedback deviation is equal to the actual deviation.

再进一步,所述的偏差量还原单元是等差递增单元,用于在设定时间内,等量增加给定和反馈偏差量。Still further, the deviation reduction unit is an arithmetic increment unit, which is used to increase the given and feedback deviations by an equal amount within a set time.

本发明的工作原理是:以前的拉拔设备控制算法往往是单道次控制、整体组合,即每一道次的运动速度是根据前一道次机构运动后导致后一道次机构位置传感器变化反馈后进行PID调节的,这种方法无法满足拉拔设备既对控制稳定性有很高的要求,又对控制快速性有严格的指标要求。从控制角度首先要保证设备的控制稳定性,其快速性通过先进算法来实现。为了说明此方法的可行性,首先假设已知拉拔设备相邻两道次速度关系的比值,那么后一道次机构的基准速度给定是前一道次的速度给定乘以此比值,后一道次机构的实际速度给定就是基准速度给定加上位置传感器反馈的控制调节量,由于控制调节量只是起一个微调的作用,而且决定了设备的稳定性,因此控制器的参数整定可以主要考虑稳定性。而设备的快速性由相邻两道次速度关系的比值来决定。The working principle of the present invention is: the previous control algorithm of the drawing equipment is usually single-pass control and overall combination, that is, the movement speed of each pass is based on the feedback of the position sensor of the next pass after the movement of the previous pass. PID adjustment, this method cannot meet the high requirements for control stability and strict index requirements for control speed of the drawing equipment. From the perspective of control, the control stability of the equipment must be guaranteed first, and its rapidity is realized through advanced algorithms. In order to illustrate the feasibility of this method, first assume that the ratio of the speed relationship between two adjacent passes of the drawing equipment is known, then the reference speed setting of the next pass mechanism is the speed given by the previous pass multiplied by this ratio, and the latter pass The actual speed setting of the secondary mechanism is the reference speed setting plus the control adjustment value fed back by the position sensor. Since the control adjustment value only plays a fine-tuning role and determines the stability of the equipment, the parameter setting of the controller can be mainly considered stability. The rapidity of the equipment is determined by the ratio of the speed relationship between two adjacent passes.

在现有的PID控制方法里,快速性和稳定性是矛盾的,设计时,一般首先保证稳定性,然后解决快速性。解决快速性的关键是快速辨识相邻道次的实际速比,通过进一步研究发现,最小二乘法在迅速辨识参数和抗扰动方面对系统性能的提高更加有利。In the existing PID control method, rapidity and stability are contradictory. When designing, the stability is generally guaranteed first, and then the rapidity is solved. The key to solving rapidity is to quickly identify the actual speed ratio of adjacent passes. Through further research, it is found that the least square method is more beneficial to the improvement of system performance in terms of rapid identification of parameters and anti-disturbance.

最小二乘法是系统辨识的常用方法。在方程误差为零均值白噪声的条件下,用最小二乘法估计方程的参数,可以在统计上保证得到无偏的、有效的和一致的估计。其递推形式常被用于实时的参数估计。以下就用渐消记忆递推最小二乘法进行K(i-1)b的辨识。The least square method is a common method for system identification. Under the condition that the error of the equation is zero-mean white noise, the least squares method can be used to estimate the parameters of the equation, which can be statistically guaranteed to be unbiased, effective and consistent. Its recursive form is often used for real-time parameter estimation. In the following, the identification of K (i-1)b is carried out by the method of fading memory recursive least squares.

KK (( ii -- 11 )) bb == nno ii -- 11 nno ii == nno 00 (( ii -- 11 )) -- ΔΔ nno 00 (( ii -- 11 )) nno 00 ii -- ΔnΔ n 00 ii -- -- -- (( 66 ))

式(6)中,n0(i-1)、n0i分别表示第i-1、i道次电机的理想空载转速,Δn0(i-1)、Δn0i分别表示第i-1、i道次电机负载对转速影响的转差,它与负载基本成正比。如果电机为闭环控制,转速可直接从速度传感器上得到-从变频器中读出,如果电机为开环控制,由于理想空载转速正比于频率,转差约正比于电流,而频率、电流都可以从变频器中读出,式(6)可以转化成算式(4),对最小二乘法而言,式(4)是相当简单的,具体的递推算式如算式(5)。In formula (6), n 0(i-1) and n 0i represent the ideal no-load speeds of the i-1th and i-th pass motors respectively, and Δn 0(i-1) and Δn 0i represent the i-1th, i-th The slip that the i-pass motor load affects on the speed is basically proportional to the load. If the motor is under closed-loop control, the speed can be directly obtained from the speed sensor - read from the frequency converter. If the motor is under open-loop control, since the ideal no-load speed is proportional to the frequency, the slip is approximately proportional to the current, and frequency and current are both It can be read from the frequency converter, and formula (6) can be converted into formula (4). For the least square method, formula (4) is quite simple, and the specific recursive formula is as formula (5).

从递推估计式(5)可知,第N+1次采样后得到的参数估计值

Figure A20051006123400082
等于已求出的参数估计值 用比例
Figure A20051006123400084
的值修正。每次估计后,只需保存fi、fi-1、Ii、Ii-1
Figure A20051006123400085
的N个量以及新的fi、fi-1、Ii、Ii-1
Figure A20051006123400086
即可,无需太多存储容量。
Figure A20051006123400087
即为式(4)中的K(i-1)b。From the recursive estimation formula (5), it can be seen that the estimated parameter value obtained after the N+1th sampling
Figure A20051006123400082
Equal to the found parameter estimates in proportion
Figure A20051006123400084
value correction. After each estimation, just save f i , f i-1 , I i , I i-1 ,
Figure A20051006123400085
N quantities and new f i , f i-1 , I i , I i-1 ,
Figure A20051006123400086
That's it, without much storage capacity.
Figure A20051006123400087
That is K (i-1)b in formula (4).

本发明的有益效果主要表现在:(1)、采用最小二乘法辩识改善了各道次的运行性能和快速停止性能;(2)、整机性能得到提高,尤其是在快速停止时间为6秒时,仍能保证拉拔设备不断丝;(3)、提出了边界误差控制使设备平稳启动,改善设备启动性能;(4)、所采用的方法非常实用,计算量小,易于实现,很好地体现了新理论的工程化与实用化。The beneficial effects of the present invention are mainly manifested in: (1), adopting the least squares method to identify improves the running performance and quick stop performance of each pass; (2), the performance of the whole machine is improved, especially when the quick stop time is 6 Seconds, the drawing equipment can still be guaranteed to be continuous; (3), the boundary error control is proposed to make the equipment start smoothly, and the equipment start-up performance is improved; (4), the method adopted is very practical, the calculation amount is small, it is easy to implement, and it is very convenient It well embodies the engineering and practical application of the new theory.

(四)附图说明(4) Description of drawings

图1是N道次拉拔设备传动示意图。Figure 1 is a schematic diagram of the transmission of N-pass drawing equipment.

图2是N道次拉拔设备前馈+PID控制结构图。Fig. 2 is a structure diagram of feedforward + PID control for N-pass drawing equipment.

图3是控制器的原理框图。Figure 3 is a block diagram of the controller.

(五)具体实施方式(5) Specific implementation methods

下面结合附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.

实施例1Example 1

参照图1、图2、图3,一种多道次拉拔设备的控制系统,包括各个道次机构、收卷机机构、控制器,每个道次机构由变频器、电机以及运行机构组成,变频器的输出连接电机,电机通过传动机构连接运行机构,所述的各个道次机构上安装位置传感器,相邻道次的辊/筒之间安装用于协调相邻道次的工作速度关系的调谐器,所述的控制器1包括道次偏差控制模块2,用于根据第i-1道次与第i道次之间的调谐器的位置给定值和第i-1道次的位置传感器的实际反馈值计算偏差控制量,其算式如式(2):Referring to Figure 1, Figure 2, and Figure 3, a control system for multi-pass drawing equipment includes various pass mechanisms, winding machine mechanisms, and controllers, and each pass mechanism is composed of frequency converters, motors, and operating mechanisms , the output of the frequency converter is connected to the motor, and the motor is connected to the running mechanism through the transmission mechanism. The position sensor is installed on each pass mechanism, and the roller/cylinder of the adjacent pass is installed to coordinate the working speed relationship of the adjacent pass. tuner, the controller 1 includes a pass deviation control module 2, which is used to set the position of the tuner between the i-1th pass and the i-th pass and the position of the i-1th pass The actual feedback value of the position sensor calculates the deviation control amount, and its calculation formula is as formula (2):

ΔGΔG ii -- 11 == (( KK (( ii -- 11 )) pp ++ 11 TT (( ii -- 11 )) ii SS ++ TT (( ii -- 11 )) DD. SS )) (( Uu ii -- 11 -- Uu (( ii -- 11 )) ff ))

上式中,ΔGi-1为第i-1道次偏差控制模块的输出偏差量,(K(i-1)p、T(i-1)i、T(i-1)D分别表示比例、积分、微分系数,Ui-1为第i-1道次与第i道次之间的调谐器的位置给定值,U(i-1)f为第i-1道次位置传感器的实际反馈值,多道次为N道次,i为满足:N>i>1的整数;In the above formula, ΔG i-1 is the output deviation of the i-1th pass deviation control module, (K (i-1)p , T (i-1)i , T (i-1)D represent the proportion , integral and differential coefficients, U i-1 is the position given value of the tuner between the i-1th pass and the i-th pass, U (i-1)f is the position sensor of the i-1th pass Actual feedback value, multi-pass is N pass, i is an integer satisfying: N>i>1;

道次速度给定模块3,用于给定各道次之间的运算速度,其算式如式(3):The pass speed setting module 3 is used to set the calculation speed between each pass, and its calculation formula is as formula (3):

Gi-1=K(i-1)b·Gi+ΔGi-1 G i-1 =K (i-1)b ·G i +ΔG i-1

上式中,Gi-1、Gi分别为第i-1道次和第i道次的速度给定,K(i-1)b为第i-1道次和第i道次的速度比系数,ΔGi-1为第i-1道次偏差控制模块的输出;In the above formula, G i-1 and G i are the given speeds of the i-1th pass and the i-th pass respectively, and K (i-1)b is the speed of the i-1th pass and the i-th pass Ratio coefficient, ΔG i-1 is the output of the i-1th pass deviation control module;

所述的道次速度给定模块3的输出连接所述的变频器;所述的控制器4还包括速度比调节模块,用于根据最小二乘法优化速度比系数,其算式如(4):The output of the given module 3 of the pass speed is connected to the frequency converter; the controller 4 also includes a speed ratio adjustment module, which is used to optimize the speed ratio coefficient according to the least square method, and its formula is as (4):

KK (( ii -- 11 )) bb == ff ii -- 11 -- mm ii -- 11 II ii -- 11 ff ii -- mm ii II ii

上式中,fi-1、fi分别表示第i-1、i道次变频器输出频率,Ii-1、Ii分别表示第i-1、i道次电机电流,mi-1、mi分别表示第i-1、i道次电机转差系数;In the above formula, f i-1 and f i represent the output frequency of the frequency converter of the i-1th and i-th pass respectively, I i-1 and I i represent the motor current of the i-1 and the i-th pass respectively, and m i-1 , m i represent the motor slip coefficient of the i-1th and ith passes respectively;

其递推算式如式(5):Its recursive formula is as formula (5):

KK ^^ (( ii -- 11 )) bb (( NN ++ 11 )) == KK ^^ (( ii -- 11 )) bNbN ++ AA NN ++ 11 (( ZZ NN ++ 11 -- WW NN ++ 11 TT KK ^^ (( ii -- 11 )) bNbN ))

上式中,AN+1为1X(N+1)阶增益矩阵,ZN+1为测到的N+1个fi-1数据序列的(N+1)X1阶矩阵、WN+1 T为测到的N+1个fi数据序列的(N+1)X1矩阵。In the above formula, A N+1 is the 1X(N+1) order gain matrix, Z N+1 is the (N+1)X1 order matrix of the measured N+1 f i-1 data sequences, W N+ 1 T is the (N+1)X1 matrix of the N+1 f i data sequences measured.

拉拔设备中每一道次上的辊/筒(卷筒)是通过机械机构由变频器带动电机驱动的,相邻道次之间存在着一定的速度比例关系,为了实现连续拉拔,相邻道次辊/筒之间安装调谐器。调谐器上的传感信号是为检测位置而设置的,它协调了相邻两道次的工作速度关系,图1表示了N道次拉拔设备传动示意图。其中第N道次的运行速度由外部直接给定GN,其它道次的速度给定是通过计算得到。The rollers/drums (drums) on each pass in the drawing equipment are driven by a motor driven by a frequency converter through a mechanical mechanism. There is a certain speed ratio relationship between adjacent passes. In order to achieve continuous drawing, adjacent A tuner is installed between the pass rollers/drums. The sensing signal on the tuner is set for position detection, which coordinates the working speed relationship between two adjacent passes. Figure 1 shows the schematic diagram of the N-pass drawing equipment transmission. Among them, the running speed of the Nth pass is directly given G N by the outside, and the speed setting of other passes is obtained through calculation.

多道次拉拔设备的性能优劣取决于工作过程各阶段的性能:运行时的性能、停止过程的性能和启动时的性能。运行时的性能指的是系统的稳定性和快速性;停止过程的性能指的是快速停止时各道次也能保持速度协调关系;启动时的性能指的是平稳启动。相邻两道次的速度给定关系为算式(1)。The performance of multi-pass drawing equipment depends on the performance of each stage of the working process: performance during operation, performance during stop process and performance during start-up. The performance during operation refers to the stability and rapidity of the system; the performance during the stop process refers to the ability to maintain the speed coordination relationship of each pass during a rapid stop; the performance during startup refers to a smooth start. The speed setting relationship of two adjacent passes is formula (1).

式(1)表明了拉拔设备的控制方式为前馈+偏差控制(PID),其中第i道次的速度给定乘以相应的速度比系数与该道次PID输出值ΔGi-1相加就得到第i-1(N>i>1的整数)道次的速度给定。Equation (1) shows that the control mode of the drawing equipment is feed-forward + deviation control (PID), in which the speed reference of the i-th pass multiplied by the corresponding speed ratio coefficient is equal to the PID output value ΔG i-1 of the pass Add it to get the speed setting of the i-1th (N>i>1 integer) pass.

图2表示N道次拉拔设备前馈+PID控制结构图。图中的UN-1、Ui-1分别为第N-1道次、i-1道次调谐器的位置给定值,U(N-1)f、U(i-1)f则分别为第N-1道次、i-1道次位置传感器的实际反馈值,KN-1、Ki-1分别为相应的传动速度比系数。Fig. 2 shows the structure diagram of feedforward + PID control of N-pass drawing equipment. U N-1 and U i-1 in the figure are the position given values of the tuner for the N-1th pass and the i-1th pass respectively, and U (N-1)f and U (i-1)f are are the actual feedback values of the position sensor of the N-1th pass and the i-1th pass respectively, and K N-1 and K i-1 are the corresponding transmission speed ratio coefficients respectively.

最小二乘法是系统辨识的常用方法。在方程误差为零均值白噪声的条件下,用最小二乘法估计方程的参数,可以在统计上保证得到无偏的、有效的和一致的估计,其递推形式常被用于实时的参数估计。用渐消记忆递推最小二乘法进行K(i-1)b的辨识,其算式由式(6)表示,并转化为式(4),对最小二乘法而言,式(4)是相当简单的,具体的递推算式如式(5)。The least square method is a common method for system identification. Under the condition that the equation error is zero-mean white noise, using the least squares method to estimate the parameters of the equation can be statistically guaranteed to be unbiased, effective, and consistent. Its recursive form is often used for real-time parameter estimation . The identification of K (i-1)b is carried out with the method of fading memory recursive least squares, and its formula is expressed by formula (6) and transformed into formula (4). For the least square method, formula (4) is quite The simple and specific recursive formula is as formula (5).

从递推估计式(5)可知,第N+1次采样后得到的参数估计值

Figure A20051006123400111
等于已求出的参数估计值
Figure A20051006123400112
用比例
Figure A20051006123400113
的值修正。每次估计后,只需保存fi、fi-1、Ii、Ii-1
Figure A20051006123400114
的N个量以及新的fi、fi-1、Ii、Ii-1
Figure A20051006123400115
即可,无需太多存储容量。
Figure A20051006123400116
即为式(1)中的K(i-1)b。From the recursive estimation formula (5), it can be seen that the estimated parameter value obtained after the N+1th sampling
Figure A20051006123400111
Equal to the found parameter estimates
Figure A20051006123400112
in proportion
Figure A20051006123400113
value correction. After each estimation, just save f i , f i-1 , I i , I i-1 ,
Figure A20051006123400114
N quantities and new f i , f i-1 , I i , I i-1 ,
Figure A20051006123400115
That's it, without much storage capacity.
Figure A20051006123400116
That is K (i-1)b in formula (1).

实施例2Example 2

参照图1、图2、图3,本实施例的所述的控制器还包括软启动控制模块5,所述的软启动控制模块5包括:启动设定单元6,用于在启动时,设定各个道次的位置传感器的给定和反馈偏差量小于实际偏差量;偏差量还原单元7,用于在设定时限内增加给定和反馈偏差量,使给定和反馈偏差量等于实际偏差量。所述的偏差量还原单元是等差递增单元,用于在设定时间内,等量增加给定和反馈偏差量。Referring to Fig. 1, Fig. 2, Fig. 3, the described controller of the present embodiment also includes a soft start control module 5, and the described soft start control module 5 includes: a start setting unit 6 for setting The given and feedback deviations of the position sensors of each pass are less than the actual deviation; the deviation reduction unit 7 is used to increase the given and feedback deviations within the set time limit, so that the given and feedback deviations are equal to the actual deviation quantity. The deviation reduction unit is an arithmetic increment unit, which is used to increase the given and feedback deviations by an equal amount within a set time.

本实施例的其余结构、速度比调节模块的工作过程与实施例1相同。The rest of the structure of this embodiment and the working process of the speed ratio adjustment module are the same as those of Embodiment 1.

当拉拔设备启动前,调谐器的位置是任意的,一般的做法是:检测调谐器的位置,设定极限位置,当调谐器的位置在机台的里面并接近极限位置时,则快速提高前一道次变频器的速度给定,快速提高前一道次电机的速度和辊/筒的运行速度以快速跟踪后一道次辊/筒的速度;当调谐器的位置在机台的外面并接近极限位置时,则快速降低前一道次变频器的速度给定,快速降低电机的速度和辊/筒的运行速度以与后一道次辊/筒的速度协调(注:在机械上所说后一道次,在控制上应该是的前一道次,为了统一,都以机械上说法为准)。这种检测调谐器极限位置突给补偿量存在着缺陷,即不同的设备及不同道次所需补偿量不同,每台设备都需仔细调试,工作量很大。当补偿量过大时,容易产生超调使金属丝材料断;仅依靠前馈+PID调节同样存在问题,当调谐器接近极限位置时,同样会产生超调过大问题-发生出现断丝、落丝现象,因此,拉拔设备在解决快速停止后,还要解决启动问题,在此提出了边界误差控制的软起动算法实现拉拔设备平稳起动。Before the drawing equipment is started, the position of the tuner is arbitrary. The general method is to detect the position of the tuner and set the limit position. When the position of the tuner is inside the machine and close to the limit position, it will be raised Given the speed of the inverter in the previous pass, quickly increase the speed of the motor and the running speed of the roller/drum in the previous pass to quickly track the speed of the roller/drum in the next pass; when the position of the tuner is outside the machine and close to the limit position, quickly reduce the speed given by the frequency converter of the previous pass, quickly reduce the speed of the motor and the running speed of the roller/drum to coordinate with the speed of the next pass (note: mechanically speaking, the latter pass , it should be the previous pass in terms of control, for the sake of unity, the mechanical argument shall prevail). There is a defect in this method of detecting the compensation amount for the limit position of the tuner, that is, the compensation amount required for different equipment and different passes is different, and each equipment needs to be carefully debugged, and the workload is heavy. When the compensation amount is too large, it is easy to cause overshoot and cause the wire material to break; only relying on feedforward + PID adjustment also has problems. When the tuner is close to the limit position, the problem of overshoot will also occur-broken wire, Therefore, after solving the rapid stop of the drawing equipment, it is necessary to solve the starting problem. Here, a soft start algorithm with boundary error control is proposed to realize the smooth start of the drawing equipment.

结合公式(1)、(2),图2中的Gi-1可表示为:Combining formulas (1) and (2), G i-1 in Figure 2 can be expressed as:

GG ii -- 11 == KK ii -- 11 GG ii ++ (( KK (( ii -- 11 )) pp ++ 11 TT (( ii -- 11 )) ii SS ++ TT (( ii -- 11 )) DD. SS )) (( Uu ii -- 11 -- Uu (( ii -- 11 )) ff )) -- -- -- (( 77 ))

式(7)中,(K(i-1)p、T(i-1)i、T(i-1)D分别表示第i-1个PID的比例、积分、微分系数,其中取T(i-1)D=0,(Ui-1-U(i-1)f)位置传感器的给定和反馈误差。启动瞬间,当(Ui-1-U(i-1)f)较大时,Gi-1的变化也较大,为了在启动时平稳启动,控制|Ui-1-U(i-1)f|≤|ΔUi-1|,随着时间的推移,增加|ΔUi-1|的限制,最后消除此限制(约5秒种后),这就是边界误差控制。In formula (7), (K (i-1)p , T (i-1)i , T (i-1)D respectively represent the ratio, integral, and differential coefficients of the i-1th PID, where T ( i-1)D = 0, (U i-1 -U (i-1)f ) the given and feedback error of the position sensor. At the moment of starting, when (U i-1 -U (i-1)f ) When G i-1 is large, the change of G i-1 is also large. In order to start smoothly at startup, control |U i-1 -U (i-1)f |≤|ΔU i-1 |, and increase over time The limit of |ΔU i-1 |, and finally eliminate this limit (after about 5 seconds), this is boundary error control.

综上所述,拉拔设备中的最小二乘法可以改善各道次的运行性能和快速停止性能、边界误差控制可以改善设备启动性能。To sum up, the least square method in the drawing equipment can improve the running performance and quick stop performance of each pass, and the boundary error control can improve the equipment start-up performance.

实施例3Example 3

本实施例的结构、工作过程与实施例2相同。The structure and working process of this embodiment are the same as those of Embodiment 2.

以进线5.5mm、出线3.0mm的6道次LZ6-560拉丝机为例,选用37KW电机,设计机械传动比、配出模径、计算出压缩率,在成品道次为390m/min情况下,其它道次线速度如下表1。电机频率和电机电流可通过总线从变频器自动读出。   No.   0   1   2   3   4   5   6   传动比   28.1   22.1   17.7   14.2   11.4   9.51   模径(mm)   5.50   5.17   4.61   4.12   3.69   3.31   3.00   压缩率(%)   11.65   20.50   20.13   19.80   19.50   17.85   线速度(m/min)   131   165   207   258   320   390   电机电流(A)   50.0   55.5   55.7   55.7   55.9   55.9   电机频率(Hz)   71.5   71   71.5   71.5   72.5   72.5 Take the 6-pass LZ6-560 wire drawing machine with 5.5mm incoming wire and 3.0mm outgoing wire as an example, choose a 37KW motor, design the mechanical transmission ratio, match the die diameter, and calculate the compression rate. In the case of a finished product pass of 390m/min , and other pass line speeds are shown in Table 1. Motor frequency and motor current are automatically read out from the drive via the bus. No. 0 1 2 3 4 5 6 transmission ratio 28.1 22.1 17.7 14.2 11.4 9.51 Mold diameter (mm) 5.50 5.17 4.61 4.12 3.69 3.31 3.00 Compression ratio(%) 11.65 20.50 20.13 19.80 19.50 17.85 Linear speed(m/min) 131 165 207 258 320 390 Motor current (A) 50.0 55.5 55.7 55.7 55.9 55.9 Motor frequency (Hz) 71.5 71 71.5 71.5 72.5 72.5

                                   表1 Table 1

当模径按上表配置时,选取各速比系数K1=K2=K3=K4=K5=1,无论采用经典的前馈+PID控制还是采用最小二乘法改造后的前馈+PID控制,设备快速停止时间设定为6秒,快停时各道次都不会断丝;然而,当第5道次的模径变为3.10mm,其它道次模径不变,此时第5道次电机对应的变频器频率为82.6Hz,设备快速停止时间分别设定为10秒、9秒、8秒、7秒、6秒,快停或者降速一半时,采用经典的前馈+PID控制,第4道次与第5道次处之间每一次试验都出现断丝,如果采用最小二乘法改造后的前馈+PID控制,其它参数不变,每一次试验都没有出现断丝现象,此时,式(5)中N可取5--9,AN+1为元素全为1的1X(N+1)阶增益矩阵。When the die diameter is configured according to the above table, select the coefficients of each speed ratio K 1 =K 2 =K 3 =K 4 =K 5 =1, regardless of the classic feedforward + PID control or the feedforward modified by the least square method +PID control, the quick stop time of the equipment is set to 6 seconds, and the wires will not be broken in each pass during the quick stop; however, when the die diameter of the fifth pass becomes 3.10mm, the die diameter of other passes remains unchanged. The inverter frequency corresponding to the 5th pass motor is 82.6Hz, and the quick stop time of the equipment is set to 10 seconds, 9 seconds, 8 seconds, 7 seconds and 6 seconds respectively. Feed-forward + PID control, wire breakage occurs in every test between the 4th pass and 5th pass. If the feed-forward + PID control modified by the least square method is used, other parameters remain unchanged, and no breakage occurs in every test. Broken wire phenomenon, at this time, N in formula (5) can be 5--9, and A N+1 is a 1X(N+1) order gain matrix whose elements are all 1.

选用传感器后,位置反馈值的范围可以得到确定,当式(7)中U(i-1)f位置反馈值的范围为0-10V时,式(7)中Ui-1位置给定值一般选定为5V,所以|Ui-1-U(i-1)f|≤5V,拉拔设备启动时,如果|Ui-1-U(i-1)f|≤2.5V,即|ΔUi-1|=2.5V,则实现了边界误差控制,随着时间的推移,每100ms使|ΔUi-1|增加50mV,那么5秒种后则可消除|ΔUi-1|的限制。采用边界误差控制后,设备启动不会出现断丝、落丝现象。After the sensor is selected, the range of the position feedback value can be determined. When the range of the U (i-1)f position feedback value in formula (7) is 0-10V, the position given value of U i-1 in formula (7) Generally, it is selected as 5V, so |U i-1 -U (i-1)f |≤5V, when the pulling device is started, if |U i-1 -U (i-1)f |≤2.5V, that is When |ΔU i-1 |=2.5V, boundary error control is realized. As time goes by, |ΔU i-1 | is increased by 50mV every 100ms, and the error of |ΔU i-1 | can be eliminated after 5 seconds. limit. After the boundary error control is adopted, there will be no broken wires or falling wires when the equipment is started.

Claims (3)

1、一种多道次拉拔设备的控制系统,包括各个道次机构、收卷机机构、控制器,每个道次机构由变频器、电机以及运行机构组成,变频器的输出连接电机,电机通过传动机构连接运行机构,所述的各个道次机构上安装位置传感器,相邻道次的辊/筒之间安装用于协调相邻道次的工作速度关系的调谐器,所述的控制器包括道次偏差控制模块,用于根据第i-1道次与第i道次之间的调谐器的位置给定值和第i-1道次的位置传感器的实际反馈值计算偏差控制量,其算式如(2):1. A control system for multi-pass drawing equipment, including each pass mechanism, winding machine mechanism, and controller. Each pass mechanism is composed of a frequency converter, a motor and an operating mechanism. The output of the frequency converter is connected to the motor. The motor is connected to the running mechanism through a transmission mechanism. Position sensors are installed on each pass mechanism, and a tuner for coordinating the working speed relationship of adjacent passes is installed between the rollers/drums of adjacent passes. The control The controller includes a pass deviation control module, which is used to calculate the deviation control amount according to the position given value of the tuner between the i-1th pass and the i-th pass and the actual feedback value of the position sensor of the i-1th pass , the formula is as (2): ΔΔ GG ii -- 11 == (( KK (( ii -- 11 )) pp ++ 11 TT (( ii -- 11 )) ii SS ++ TT (( ii -- 11 )) DD. SS )) (( Uu ii -- 11 -- Uu (( ii -- 11 )) ff )) -- -- -- (( 22 )) 上式中,ΔGi-1为第i-1道次偏差控制模块的输出偏差量,(K(i-1)p、T(i-1)i、T(i-1)p分别表示比例、积分、微分系数,Ui-1为第i-1道次与第i道次之间的调谐器的位置给定值,U(i-1)f为第i-1道次位置传感器的实际反馈值,多道次为N道次,i为满足:N>i>1的整数;道次速度给定模块,用于给定各道次之间的运算速度,其算式如(3):In the above formula, ΔG i-1 is the output deviation of the i-1th pass deviation control module, (K (i-1)p , T (i-1)i , T (i-1)p represent the proportion , integral and differential coefficients, U i-1 is the position given value of the tuner between the i-1th pass and the i-th pass, U (i-1)f is the position sensor of the i-1th pass The actual feedback value, multi-pass is N pass, i is an integer satisfying: N>i>1; the pass speed given module is used to set the operation speed between each pass, and its calculation formula is as (3) : Gi-1=K(i-1)b·Gi+ΔGi-1                              (3)G i-1 =K (i-1)b ·G i +ΔG i-1 (3) 上式中,Gi-1、Gi分别为第i-1道次和第i道次的速度给定,K(i-1)b为第i-1道次和第i道次的速度比系数,ΔGi-1为第i-1道次偏差控制模块的输出;In the above formula, G i-1 and G i are the given speeds of the i-1th pass and the i-th pass respectively, and K (i-1)b is the speed of the i-1th pass and the i-th pass Ratio coefficient, ΔG i-1 is the output of the i-1th pass deviation control module; 所述的道次速度给定模块的输出连接所述的变频器;The output of the given pass speed module is connected to the frequency converter; 其特征在于:所述的控制器还包括速度比调节模块,用于根据最小二乘法优化速度比系数,其算式如(4):It is characterized in that: the controller also includes a speed ratio adjustment module, which is used to optimize the speed ratio coefficient according to the least square method, and its formula is as (4): KK (( ii -- 11 )) bb == ff ii -- 11 -- mm ii -- 11 II ii -- 11 ff ii -- mm ii II ii -- -- -- (( 44 )) 上式中,fi-1、fi分别表示第i-1、i道次变频器输出频率,Ii-1、Ii分别表示第i-1、i道次电机电流,mi-1、mi分别表示第i-1、i道次电机转差系数;In the above formula, f i-1 and f i represent the output frequency of the frequency converter of the i-1th and i-th pass respectively, I i-1 and I i represent the motor current of the i-1 and the i-th pass respectively, and m i-1 , m i represent the motor slip coefficient of the i-1th and ith passes respectively; 其递推算式如(5):Its recursive calculation formula is as (5): KK ^^ (( ii -- 11 )) bb (( NN ++ 11 )) == KK ^^ (( ii -- 11 )) bNbN ++ AA NN ++ 11 (( ZZ NN ++ 11 -- WW NN ++ 11 TT KK ^^ (( ii -- 11 )) bNbN )) -- -- -- (( 55 )) 上式中,AN+1为1X(N+1)阶增益矩阵,ZN+1为测到的N+1个fi-1数据序列的(N+1)X1阶矩阵、WN+1 T为测到的N+1个fi数据序列的(N+1)X1矩阵。In the above formula, A N+1 is the 1X(N+1) order gain matrix, Z N+1 is the (N+1)X1 order matrix of the measured N+1 f i-1 data sequences, W N+ 1 T is the (N+1)X1 matrix of the N+1 f i data sequences measured. 2、如权利要求1所述的多道次拉拔设备的控制系统,其特征在于:所述的控制器还包括软启动控制模块,所述的软启动控制模块包括:2. The control system of multi-pass drawing equipment according to claim 1, wherein the controller further includes a soft start control module, and the soft start control module includes: 启动设定单元,用于在启动时,设定各个道次的位置传感器的给定和反馈偏差量小于实际偏差量;The start-up setting unit is used to set the given and feedback deviations of the position sensors of each pass to be smaller than the actual deviation during start-up; 偏差量还原单元,用于在设定时限内增加给定和反馈偏差量,使给定和反馈偏差量等于实际偏差量。Deviation restore unit, used to increase the given and feedback deviation within the set time limit, so that the given and feedback deviation is equal to the actual deviation. 3、如权利要求2所述的多道次拉拔设备的控制系统,其特征在于:所述的偏差量还原单元是等差递增单元,用于在设定时间内,等量增加给定和反馈偏差量。3. The control system of multi-pass drawing equipment according to claim 2, characterized in that: the deviation reduction unit is an arithmetic increment unit, which is used to increase the given and Feedback bias.
CNB2005100612348A 2005-10-21 2005-10-21 Control system of multi-pass drawing equipment Expired - Fee Related CN100440080C (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100539388C (en) * 2007-12-29 2009-09-09 浙江工业大学 Multi-motor coordinated control system
CN102179417A (en) * 2011-03-17 2011-09-14 浙江工业大学 Superspeed wire rod extension processing equipment control system
CN106391738A (en) * 2016-11-22 2017-02-15 郑州宇通客车股份有限公司 Transmission speed adaptive adjustment method and system of multi-pass metal processing system
CN111505939A (en) * 2020-04-23 2020-08-07 清华大学 Parameter setting method of feedforward controller of linear motion system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2523527Y (en) * 2001-11-05 2002-12-04 韩迎涛 Automatic adjusting metal wire drawing machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100539388C (en) * 2007-12-29 2009-09-09 浙江工业大学 Multi-motor coordinated control system
CN102179417A (en) * 2011-03-17 2011-09-14 浙江工业大学 Superspeed wire rod extension processing equipment control system
CN106391738A (en) * 2016-11-22 2017-02-15 郑州宇通客车股份有限公司 Transmission speed adaptive adjustment method and system of multi-pass metal processing system
CN111505939A (en) * 2020-04-23 2020-08-07 清华大学 Parameter setting method of feedforward controller of linear motion system
CN111505939B (en) * 2020-04-23 2021-09-21 清华大学 Parameter setting method of feedforward controller of linear motion system

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