CN1749209A - High saturation magnetic flux density, low loss manganese zinc ferrite material and preparation method thereof - Google Patents

High saturation magnetic flux density, low loss manganese zinc ferrite material and preparation method thereof Download PDF

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CN1749209A
CN1749209A CN 200510060285 CN200510060285A CN1749209A CN 1749209 A CN1749209 A CN 1749209A CN 200510060285 CN200510060285 CN 200510060285 CN 200510060285 A CN200510060285 A CN 200510060285A CN 1749209 A CN1749209 A CN 1749209A
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sintering
zinc ferrite
flux density
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严密
罗伟
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Zhejiang University ZJU
Hengdian Group DMEGC Magnetics Co Ltd
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Hengdian Group DMEGC Magnetics Co Ltd
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Abstract

The present invention discloses high saturated magnetic flux density and low loss manganese manganese-zinc ferrite material and its preparation process. The manganese-zinc ferrite material contains: Fe2O3 52-54 mol%, MnO 33-40 mol%, ZnO 8-13 mol%, supplementary components CaCO3 100-600 ppm, SiO2 50-300 ppm and other metal oxides. The preparation process includes the steps of: mixing material, pre-sintering, adding supplementary components, secondary ball milling, forming and sintering. The supplementary components are common oxide grains, and this result in easy adding and low cost. The preparation process of the manganese-zinc ferrite material has relatively low pre-sintering and sintering temperature and relaxed requirement on sintering apparatus, may be completed in common vacuum sintering furnace, and easily realized in industrial production.

Description

高饱和磁通密度、低损耗锰锌铁氧体材料及其制备方法High saturation magnetic flux density, low loss manganese zinc ferrite material and preparation method thereof

技术领域technical field

本发明涉及一种高饱和磁通密度、低损耗锰锌铁氧体材料及其制备方法。The invention relates to a manganese-zinc ferrite material with high saturation magnetic flux density and low loss and a preparation method thereof.

背景技术Background technique

锰锌系铁氧体材料目前广泛应用于通讯、电子计算机、电视机和各类数码产品等的电子设备元器件上,是量产最大的一类软磁铁氧体材料。其中功率锰锌铁氧体又是锰锌系铁氧体中最大的一个分类,其最主要的应用就是制备各种高频开关电源的主变压器。开关电源的主要发展趋势就是小型化和低损耗化,这要求作为主变压器内磁芯的锰锌铁氧体应具有更高的饱和磁通密度和更低的功耗。Manganese-zinc ferrite materials are currently widely used in electronic equipment components such as communications, electronic computers, televisions and various digital products, and are the largest type of soft ferrite materials in mass production. Among them, power manganese-zinc ferrite is the largest classification of manganese-zinc ferrite, and its main application is to prepare the main transformer of various high-frequency switching power supplies. The main development trend of switching power supply is miniaturization and low loss, which requires that the MnZn ferrite used as the core of the main transformer should have higher saturation flux density and lower power consumption.

在近几年,数码相机、数码摄像机和可移动通信设备等在人们日常生活中日益普及,这些设备通常都工作在45℃以下,因此要求内部的各种电子元器件的最佳工作温度均在45℃以下,其中开关电源也不例外。而这就需要开关电源的主变压器内的锰锌铁氧体材料在45℃左右具有最低的功耗。因此开发在45℃左右具有最低功耗和具有高饱和磁通密度的锰锌铁氧体具有非常广阔的市场应用前景。In recent years, digital cameras, digital video cameras and mobile communication devices have become more and more popular in people's daily life. These devices usually work below 45°C, so the optimum operating temperature of various internal electronic components is required to be within Below 45°C, switching power supply is no exception. And this requires the manganese-zinc ferrite material in the main transformer of the switching power supply to have the lowest power consumption at about 45°C. Therefore, the development of manganese zinc ferrite with the lowest power consumption and high saturation magnetic flux density at about 45°C has a very broad market application prospect.

目前,绝大多数功率锰锌铁氧体的最低功耗的温度范围一般在60~100℃内,且在100kHz、200mT的测试条件下的功耗值一般大于300kW/m3。而为了适应数码设备的发展趋势,要求锰锌铁氧体的功耗值低于245kW/m3,为了实现这个目的,一些研究工作者通常向锰锌铁氧体材料中添加纳米尺度的辅助成分。虽然纳米尺度的辅助成分能够较好的降低材料功耗,但存在易团聚、原材料成本高等不利因素。因此寻找一种无需添加纳米辅助成分的在45℃左右具有最低功耗值且功耗值低于245kW/m3和具有高饱和磁通密度的功率锰锌铁氧体材料及其制备方法对于拓展锰锌铁氧体在数码设备领域内的应用具有非常重要的意义。At present, the temperature range of the lowest power consumption of most power MnZn ferrites is generally within 60-100°C, and the power consumption value under the test conditions of 100kHz and 200mT is generally greater than 300kW/m 3 . In order to adapt to the development trend of digital equipment, the power consumption of manganese zinc ferrite is required to be lower than 245kW/m 3 . In order to achieve this goal, some researchers usually add nanoscale auxiliary components to manganese zinc ferrite materials . Although nanoscale auxiliary components can reduce the power consumption of the material, there are disadvantages such as easy agglomeration and high cost of raw materials. Therefore, looking for a power manganese-zinc ferrite material with the lowest power consumption value at about 45°C and power consumption value lower than 245kW/m 3 and high saturation magnetic flux density without adding nanometer auxiliary components and its preparation method are very important for the expansion The application of manganese zinc ferrite in the field of digital equipment is of great significance.

发明内容Contents of the invention

本发明的目的是提供一种高饱和磁通密度、低损耗锰锌铁氧体材料及其制备方法。The object of the present invention is to provide a manganese zinc ferrite material with high saturation magnetic flux density and low loss and a preparation method thereof.

高饱和磁通密度、在45℃左右具有超低功耗的锰锌铁氧体材料,其主相为尖晶石结构,其主要成份以氧化物形式计算如下:Manganese zinc ferrite material with high saturation magnetic flux density and ultra-low power consumption at around 45°C, its main phase is spinel structure, and its main components are calculated in the form of oxides as follows:

Fe2O3:52~54mol%; Fe2O3 : 52 54mol%;

MnO:33~40mol%;MnO: 33~40mol%;

ZnO:8~13mol%;ZnO: 8~13mol%;

辅助成份CaCO3:100~600ppm;Auxiliary component CaCO 3 : 100-600ppm;

SiO2:50~300ppm;SiO 2 : 50-300ppm;

其余为金属氧化物辅助成份。The rest are auxiliary components of metal oxides.

所述的金属氧化物辅助成份为A2O3,其中A为三价金属元素,至少从Co3+、Al3+、Bi3+中选择一种或联合添加,其总量控制在100~400ppm。The metal oxide auxiliary component is A 2 O 3 , wherein A is a trivalent metal element, at least one of Co 3+ , Al 3+ , Bi 3+ is selected or added in combination, and the total amount is controlled at 100- 400ppm.

或者为BO2,其中B为四价过渡金属元素,至少从Zr4+、Hf4+、Ti4+和Sn4+中选择一种或联合添加,其总量控制在100~400ppm。Or BO 2 , where B is a tetravalent transition metal element, at least one or combined addition from Zr 4+ , Hf 4+ , Ti 4+ and Sn 4+ is added, and the total amount is controlled at 100-400ppm.

或者为M2O5,其中M为五价过渡金属元素,至少从V5+、Nb5+中选择一种或联合添加,其总量控制在100~400ppm。Or M 2 O 5 , wherein M is a pentavalent transition metal element, at least one of V 5+ and Nb 5+ is selected or added in combination, and the total amount is controlled at 100-400 ppm.

金属氧化物辅助成份A2O3、BO2和M2O5的含量应符合下式:0<X+Y+Z≤1000ppm,其中X、Y和Z分别代表A2O3、BO2和M2O5的含量。The content of metal oxide auxiliary components A 2 O 3 , BO 2 and M 2 O 5 should meet the following formula: 0<X+Y+Z≤1000ppm, where X, Y and Z represent A 2 O 3 , BO 2 and M2O5 content .

本发明提供的锰锌铁氧体材料的制备方法的具体步骤为:The concrete steps of the preparation method of the manganese zinc ferrite material provided by the invention are:

1)原材料混合:1) Raw material mixing:

选取52~54mol%Fe2O3、33~40mol%的MnO和8~13mol%的ZnO作为原材料,放入球磨机中,加入等重量的去离子水,球磨2~5小时,混磨后的粉料的平均粒度控制在0.6~0.8μm,SiO2的含量控制在30ppm以下;Select 52-54mol% Fe 2 O 3 , 33-40mol% MnO and 8-13mol% ZnO as raw materials, put them into a ball mill, add an equal weight of deionized water, ball mill for 2-5 hours, and the powder after mixing The average particle size of the material is controlled at 0.6-0.8μm, and the content of SiO2 is controlled below 30ppm;

2)预烧:2) Pre-burning:

将混磨好的料烘干,放入炉内预烧,预烧温度为800~950℃,预烧时间为2~4h;Dry the mixed and ground material, put it into the furnace for pre-burning, the pre-burning temperature is 800-950°C, and the pre-burning time is 2-4 hours;

3)辅助成份添加:3) Auxiliary ingredients added:

添加的辅助成份中含有100~600ppm CaCO3和50~300ppm SiO2,且添加的CaCO3和SiO2的重量比为1.5~2.2∶1;除了CaCO3和SiO2之外还选用A2O3、BO2和M2O5作为氧化物辅助成份添加,其中在A2O3中,A为三价金属元素,至少从Co3+、Al3+、Bi3+中选择一种或联合添加,其总量控制在100~400ppm;在BO2中,B为四价过渡金属元素,至少从Zr4+、Hf4+、Ti4+和Sn4+中选择一种或联合添加,其总量控制在100~400ppm;在M2O5中,M为五价过渡金属元素,至少从V5+、Nb5+中选择一种或联合添加,其总量控制在100~400ppm,且三类添加量的总和应小于1000ppm。The added auxiliary components contain 100-600ppm CaCO 3 and 50-300ppm SiO 2 , and the weight ratio of CaCO 3 and SiO 2 added is 1.5-2.2:1; in addition to CaCO 3 and SiO 2 , A 2 O 3 is also selected , BO 2 and M 2 O 5 are added as oxide auxiliary components, where in A 2 O 3 , A is a trivalent metal element, at least one of Co 3+ , Al 3+ , Bi 3+ is selected or added in combination , and its total amount is controlled at 100-400ppm; in BO 2 , B is a tetravalent transition metal element, and at least one of Zr 4+ , Hf 4+ , Ti 4+ and Sn 4+ is selected or added together, and the total The amount is controlled at 100-400ppm; in M 2 O 5 , M is a pentavalent transition metal element, at least one of V 5+ and Nb 5+ is selected or added together, and the total amount is controlled at 100-400ppm, and three The sum of the amount of additives should be less than 1000ppm.

4)二次球磨:4) Secondary ball milling:

将料放入球磨机中,加入等重量的去离子水,球磨3~6h,使预烧料的平均粒度为1.0~1.2μm;Put the material into a ball mill, add equal weight of deionized water, and ball mill for 3-6 hours, so that the average particle size of the calcined material is 1.0-1.2 μm;

5)成型:5) Molding:

将浆料烘干,加入10wt%的聚乙烯乙醇(PVA),压制成型;Dry the slurry, add 10wt% polyvinyl alcohol (PVA), and press to form;

6)烧结:6) Sintering:

烧结分为升温、保温和降温三个阶段,Sintering is divided into three stages of heating, heat preservation and cooling.

升温:从室温至烧结温度1250~1300℃,升温速度为3℃/min,升温过程在空气中进行,Heating: From room temperature to sintering temperature 1250-1300°C, the heating rate is 3°C/min, and the heating process is carried out in the air.

保温:烧结温度为1250~1300℃,烧结时间为3~6h,烧结过程的气压为1个大气压,氧含量为3.0~5.0mol%,其余为N2Heat preservation: the sintering temperature is 1250-1300°C, the sintering time is 3-6 hours, the pressure in the sintering process is 1 atmosphere, the oxygen content is 3.0-5.0mol%, and the rest is N 2 ,

降温:从烧结温度1250~1300℃至200℃,降温速度为2℃/min,气压为一个标准大气压,降温过程中炉内的氧含量应符合下式: log P O 2 = a - b / T ,其中PO2为氧的体积百分含量,a是常数,其值为4~5,b是常数,其值为14000~15000;T为炉子的绝对温度。Cooling: From the sintering temperature of 1250-1300°C to 200°C, the cooling rate is 2°C/min, and the air pressure is a standard atmospheric pressure. The oxygen content in the furnace during the cooling process should conform to the following formula: log P o 2 = a - b / T , where PO 2 is the volume percentage of oxygen, a is a constant, its value is 4-5, b is a constant, its value is 14000-15000; T is the absolute temperature of the furnace.

本发明制备的锰锌铁氧体材料中添加的辅助成分均为普通的氧化物颗粒,无需纳米级别,不存在团聚问题,因此添加简易、成本较低,且该材料在45℃具有低于245kw/m3的功耗,在25℃时具有大于535mT的饱和磁通密度,因此是一种优良的能够应用于制备各种数码产品中的开关电源内的主变压器磁芯的原材料。本发明提供的锰锌铁氧体材料的制备方法简易,预烧和烧结温度较低,对烧结设备的要求较低,能够在普通的真空烧结炉内实现,因此易于实现产业化。The auxiliary components added to the manganese-zinc-ferrite material prepared by the present invention are all ordinary oxide particles, no need for nano-scale, and no agglomeration problem, so the addition is simple and the cost is low, and the material has a performance of less than 245kw at 45°C /m 3 power consumption, with a saturation flux density greater than 535mT at 25°C, so it is an excellent raw material that can be used to prepare the main transformer cores in switching power supplies in various digital products. The preparation method of the manganese-zinc ferrite material provided by the invention is simple, the pre-sintering and sintering temperature is low, the requirement for sintering equipment is low, and it can be realized in a common vacuum sintering furnace, so it is easy to realize industrialization.

具体实施方式Detailed ways

本发明提供了一种高饱和磁通密度、在45℃左右具有超低功耗的锰锌铁氧体材料及其制备方法。通过调整主配方和杂质添加以及工艺参数,使得制备出的锰锌铁氧体材料在45℃时具有低于245kw/m3的功耗,在25℃时具有大于535mT的饱和磁通密度。The invention provides a manganese-zinc ferrite material with high saturation magnetic flux density and ultra-low power consumption at about 45°C and a preparation method thereof. By adjusting the main formula, impurity addition and process parameters, the prepared MnZn ferrite material has a power consumption lower than 245kw/ m3 at 45°C and a saturation magnetic flux density greater than 535mT at 25°C.

上述的在45℃具有低于245kw/m3的功耗,在25℃时具有大于535mT的饱和磁通密度的锰锌铁氧体材料中存在尖晶石相和少量的非晶玻璃相,且非晶玻璃相均匀的分布在晶界上。There are spinel phases and a small amount of amorphous glass phases in the above-mentioned manganese zinc ferrite material which has a power consumption lower than 245kw/ m3 at 45°C and a saturation magnetic flux density greater than 535mT at 25°C, and The amorphous glass phase is uniformly distributed on the grain boundaries.

选择工业纯的Fe2O3、MnO和ZnO作为原材料。按照成分分子式称取各种原材料进行混磨,混磨设备选用高能行星球磨机。在混磨过程中,加入等重量的去离子水,球磨2~5小时,要求混磨后的粉料的平均粒度控制在0.6~0.8μm,SiO2的含量控制在30ppm以下。混磨后的粉料的平均粒度控制在0.6~0.8μm是为了降低粉料的比表面积,提高粉料的反应活性,使得粉料能够在更低的预烧温度下完全尖晶石化。而SiO2的含量控制在30ppm以下是为了控制最后产品的总的SiO2含量。Select industrially pure Fe 2 O 3 , MnO and ZnO as raw materials. According to the molecular formula of the ingredients, various raw materials are weighed for mixing and grinding. The mixing and grinding equipment uses a high-energy planetary ball mill. During the mixing and grinding process, add equal weight of deionized water and ball mill for 2-5 hours. It is required that the average particle size of the powder after mixing and grinding should be controlled at 0.6-0.8 μm, and the content of SiO2 should be controlled below 30ppm. The purpose of controlling the average particle size of the powder after mixing and grinding at 0.6-0.8 μm is to reduce the specific surface area of the powder, improve the reactivity of the powder, and make the powder completely spinelized at a lower pre-calcination temperature. And the content of SiO 2 is controlled below 30ppm in order to control the total SiO 2 content of the final product.

预烧时的温度范围为800~950℃,在预烧后要求原材料完全反应形成单尖晶石相,而且较低的预烧温度有利于于促进后续的烧结反应,这有助于降低烧结温度。而大量的研究工作也已经表明,降低烧结温度能够有效抑制异常晶粒的出现,降低晶粒内部的气孔率,这对于提高饱和磁通密度、降低材料的功耗具有非常重要的作用。The temperature range during pre-firing is 800-950°C. After pre-firing, the raw materials are required to completely react to form a single spinel phase, and a lower pre-firing temperature is conducive to promoting the subsequent sintering reaction, which helps to reduce the sintering temperature. . A lot of research work has also shown that reducing the sintering temperature can effectively suppress the appearance of abnormal grains and reduce the porosity inside the grains, which plays a very important role in increasing the saturation magnetic flux density and reducing the power consumption of materials.

选择CaCO3和SiO2作为添加剂,进行联合添加,是为了降低锰锌铁氧体的涡流损耗。锰锌铁氧体的损耗可以分为磁滞损耗、涡流损耗和剩余损耗这三类,其中功率锰锌铁氧体在工作条件下一般以磁滞损耗和涡流损耗为主。由于CaCO3和SiO2能够反应,在晶界上形成玻璃相的CaSiO3,而玻璃相的CaSiO3具有很高的电阻率,从而提高了锰锌铁氧体材料的电阻,降低了涡流损耗。为了使得CaCO3和SiO2能够更完全的反应,要求CaCO3和SiO2的重量百分比例控制在1.5~2.2∶1。但CaCO3和SiO2的添加量不宜过多,否则将导致晶粒异常长大、非磁性相过多等不利影响。CaCO 3 and SiO 2 are selected as additives for joint addition in order to reduce the eddy current loss of manganese zinc ferrite. The loss of manganese zinc ferrite can be divided into three categories: hysteresis loss, eddy current loss and residual loss. Among them, power manganese zinc ferrite is generally dominated by hysteresis loss and eddy current loss under working conditions. Since CaCO 3 and SiO 2 can react, glass phase CaSiO 3 is formed on the grain boundary, and glass phase CaSiO 3 has a high resistivity, thereby increasing the resistance of the manganese zinc ferrite material and reducing the eddy current loss. In order to make CaCO 3 and SiO 2 react more completely, it is required that the weight percentage ratio of CaCO 3 and SiO 2 be controlled at 1.5-2.2:1. However, the addition of CaCO 3 and SiO 2 should not be too much, otherwise it will lead to adverse effects such as abnormal grain growth and excessive non-magnetic phases.

除了CaCO3和SiO2之外还选用A2O3、BO2和M2O5作为辅助成份添加,其中A为三价金属元素,至少从Co3+、Al3+、Bi3+中选择一种或联合添加;B为四价过渡金属元素,至少从Zr4+、Hf4+、Ti4+和Sn4+中选择一种或联合添加;M为五价过渡金属元素,至少从V5+、Nb5+中选择一种或联合添加,且三种添加量的总和应小于1000ppm。这三种离子的添加的最主要目的在于调节材料中的Fe2+和Fe3+的比例关系,同时高价离子还可通过和Fe2+形成稳定的电子对,降低Fe2+和Fe3+之间的电子越迁,提高了铁氧体材料的电阻,从而降低了锰锌铁氧体的磁滞损耗和涡流损耗。但三种离子的添加量必须控制在1000ppm以内,否则将会导致非磁性相的出项、尖晶石相分解等不利影响。In addition to CaCO 3 and SiO 2 , A 2 O 3 , BO 2 and M 2 O 5 are also selected as auxiliary components to add, where A is a trivalent metal element, at least selected from Co 3+ , Al 3+ , Bi 3+ One or combined addition; B is a tetravalent transition metal element, at least one of Zr 4+ , Hf 4+ , Ti 4+ and Sn 4+ is selected or added in combination; M is a pentavalent transition metal element, at least from V 5+ and Nb 5+ are selected or added together, and the sum of the three additions should be less than 1000ppm. The main purpose of the addition of these three ions is to adjust the ratio of Fe 2+ and Fe 3+ in the material. At the same time, high-valent ions can also form stable electron pairs with Fe 2+ to reduce the amount of Fe 2+ and Fe 3+ The electrons move between them, which increases the resistance of the ferrite material, thereby reducing the hysteresis loss and eddy current loss of the manganese zinc ferrite. However, the addition amount of the three ions must be controlled within 1000ppm, otherwise it will lead to adverse effects such as the output of the non-magnetic phase and the decomposition of the spinel phase.

本发明提供的在45℃具有低于245kw/m3的功耗,在25℃时具有大于535mT的饱和磁通密度的锰锌铁氧体材料及制备过程具体说明如下:The manganese-zinc ferrite material with a power consumption lower than 245kw/ m3 at 45°C and a saturation magnetic flux density greater than 535mT at 25°C and its preparation process are specifically described as follows:

1)原材料混合:1) Raw material mixing:

选取52~54mol%Fe2O3、33~40mol%的MnO和8~13mol%的ZnO作为原材料,放入球磨机中,加入等重量的去离子水,球磨2~5小时,混磨后的粉料的平均粒度控制在0.6~0.8μm,SiO2的含量控制在30ppm以下;Select 52-54mol% Fe 2 O 3 , 33-40mol% MnO and 8-13mol% ZnO as raw materials, put them into a ball mill, add an equal weight of deionized water, ball mill for 2-5 hours, and the powder after mixing The average particle size of the material is controlled at 0.6-0.8μm, and the content of SiO2 is controlled below 30ppm;

2)预烧:2) Pre-burning:

将混磨好的料烘干,放入炉内预烧,预烧温度为800~950℃,预烧时间为2~4h:Dry the mixed and ground material, put it into the furnace for pre-burning, the pre-burning temperature is 800-950°C, and the pre-burning time is 2-4 hours:

3)辅助成份添加:3) Auxiliary ingredients added:

添加的辅助成份中含有100~600ppm CaCO3和50~300ppm SiO2,且添加的CaCO3和SiO2的重量比为1.5~2.2∶1;除了CaCO3和SiO2之外还选用A2O3、BO2和M2O5作为氧化物辅助成份添加,其中在A2O3中,A为三价金属元素,至少从Co3+、Al3+、Bi3+中选择一种或联合添加,其总量控制在100~400ppm;在BO2中,B为四价过渡金属元素,至少从Zr4+、Hf4+、Ti4+和Sn4+中选择一种或联合添加,其总量控制在100~400ppm;在M2O5中,M为五价过渡金属元素,至少从V5+、Nb5+中选择一种或联合添加,其总量控制在100~400ppm,且三类添加量的总和应小于1000ppm。The added auxiliary components contain 100-600ppm CaCO 3 and 50-300ppm SiO 2 , and the weight ratio of CaCO 3 and SiO 2 added is 1.5-2.2:1; in addition to CaCO 3 and SiO 2 , A 2 O 3 is also selected , BO 2 and M 2 O 5 are added as oxide auxiliary components, where in A 2 O 3 , A is a trivalent metal element, at least one of Co 3+ , Al 3+ , Bi 3+ is selected or added in combination , and its total amount is controlled at 100-400ppm; in BO 2 , B is a tetravalent transition metal element, and at least one of Zr 4+ , Hf 4+ , Ti 4+ and Sn 4+ is selected or added together, and the total The amount is controlled at 100-400ppm; in M 2 O 5 , M is a pentavalent transition metal element, at least one of V 5+ and Nb 5+ is selected or added together, and the total amount is controlled at 100-400ppm, and three The sum of the amount of additives should be less than 1000ppm.

4)二次球磨:4) Secondary ball milling:

将料放入球磨机中,加入等重量的去离子水,球磨3~6h,使预烧料的平均粒度为1.0~1.2μm;Put the material into a ball mill, add equal weight of deionized water, and ball mill for 3-6 hours, so that the average particle size of the calcined material is 1.0-1.2 μm;

5)成型:5) Molding:

将浆料烘干,加入10wt%的聚乙烯乙醇(PVA),压制成型;Dry the slurry, add 10wt% polyvinyl alcohol (PVA), and press to form;

6)烧结:6) Sintering:

烧结分为升温、保温和降温三个阶段,Sintering is divided into three stages of heating, heat preservation and cooling.

升温:从室温至烧结温度1250~1300℃,升温速度为3℃/min,升温过程在空气中进行,Heating: From room temperature to sintering temperature 1250-1300°C, the heating rate is 3°C/min, and the heating process is carried out in the air.

保温:烧结温度为1250~1300℃,烧结时间为3~6h,烧结过程的气压为1个大气压,氧含量为3.0~5.0mol%,其余为N2Heat preservation: the sintering temperature is 1250-1300°C, the sintering time is 3-6 hours, the pressure in the sintering process is 1 atmosphere, the oxygen content is 3.0-5.0mol%, and the rest is N 2 ,

降温:从烧结温度1250~1300℃至200℃,降温速度为2℃/min,气压为一个标准大气压,降温过程中炉内的氧含量应符合下式: log P O 2 = a - b / T ,其中PO2为氧的体积百分含量,a是常数,其值为4~5,b是常数,其值为14000~15000;T为炉子的绝对温度。Cooling: From the sintering temperature of 1250-1300°C to 200°C, the cooling rate is 2°C/min, and the air pressure is a standard atmospheric pressure. The oxygen content in the furnace during the cooling process should conform to the following formula: log P o 2 = a - b / T , where PO 2 is the volume percentage of oxygen, a is a constant, its value is 4-5, b is a constant, its value is 14000-15000; T is the absolute temperature of the furnace.

通过本发明方法制备的功率锰锌铁氧体材料能够在45℃时具有低于245kw/m3的功耗,在25℃时具有大于535mT的饱和磁通密度。本发明提供的制备方法具有较低的预烧和烧结温度,添加的辅助成分为普通型颗粒,大大降低了制备成本,简化了制备工艺。最后制备出的高饱和磁通密度、在45℃时具有超低功耗的锰锌铁氧体材料是制备各种数码产品中的开关电源内的主变压器磁芯的优良原材料。The power manganese zinc ferrite material prepared by the method of the invention can have a power consumption lower than 245kw/ m3 at 45°C, and a saturation magnetic flux density greater than 535mT at 25°C. The preparation method provided by the invention has lower pre-sintering and sintering temperatures, and the added auxiliary components are ordinary particles, which greatly reduces the preparation cost and simplifies the preparation process. The manganese-zinc ferrite material with high saturation magnetic flux density and ultra-low power consumption at 45°C is an excellent raw material for preparing the main transformer core in switching power supplies in various digital products.

实施例1:Example 1:

1)原材料混合:1) Raw material mixing:

选取54mol%Fe2O3、33mol%的MnO和13mol%的ZnO作为原材料,放入球磨机中,加入等重量的去离子水,球磨2h,要求混磨好后的粉料的平均粒度控制在0.8μm,SiO2的含量控制在25ppm左右。Select 54mol% Fe 2 O 3 , 33mol% MnO and 13mol% ZnO as raw materials, put them into a ball mill, add an equal weight of deionized water, and ball mill for 2 hours. The average particle size of the mixed and milled powder is required to be controlled at 0.8 μm, the content of SiO 2 is controlled at around 25ppm.

2)预烧:2) Pre-burning:

将混磨好的料烘干,放入炉内预烧,预烧温度为950℃,预烧时间为3h。Dry the mixed and ground material, put it into the furnace for pre-burning, the pre-burning temperature is 950°C, and the pre-burning time is 3 hours.

3)杂质添加:3) Addition of impurities:

向预烧好的粉料中添加辅助成分,这些辅助成分包括:Add auxiliary ingredients to the pre-fired powder, these auxiliary ingredients include:

表1   编号   CaCO3(ppm)   SiO2(ppm)   Co2O3(ppm)   Bi2O3(ppm) Al2O3(ppm)  ZrO2(ppm)  HfO2(ppm)  TiO2(ppm)   SnO2(ppm)   V2O5(ppm)   Nb2O5(ppm)   1   100   50   200   100 100  100  100  100   100   100   100   2   600   300   100   0 0  100  0  0   0   200   200   3   600   300   400   0 0  100  0  0   100   0   100 Table 1 serial number CaCO 3 (ppm) SiO 2 (ppm) Co 2 O 3 (ppm) Bi 2 O 3 (ppm) Al 2 O 3 (ppm) ZrO2 (ppm) HfO 2 (ppm) TiO 2 (ppm) SnO 2 (ppm) V 2 O 5 (ppm) Nb 2 O 5 (ppm) 1 100 50 200 100 100 100 100 100 100 100 100 2 600 300 100 0 0 100 0 0 0 200 200 3 600 300 400 0 0 100 0 0 100 0 100

4)二次球磨:4) Secondary ball milling:

将添加好辅助成分的预烧料放入球磨机中,加入等重量的去离子水,球磨3h,使预烧料的平均粒度为1.2μm。Put the calcined material added with auxiliary components into a ball mill, add an equal weight of deionized water, and ball mill for 3 hours, so that the average particle size of the calcined material is 1.2 μm.

5)成型:5) Molding:

将浆料烘干,加入10wt%的聚乙烯乙醇(PVA),压制成外径:29.5mm、内径:12.2mm和高:4.5mm的环型。Dry the slurry, add 10wt% polyvinyl alcohol (PVA), and press it into a ring shape with an outer diameter of 29.5 mm, an inner diameter of 12.2 mm and a height of 4.5 mm.

6)烧结:6) Sintering:

烧结分为升温、保温和降温三个阶段。Sintering is divided into three stages of heating, heat preservation and cooling.

升温:从室温至烧结温度1300℃,升温速度为3℃/min,升温过程在空气中进行。Heating: From room temperature to 1300°C sintering temperature, the heating rate is 3°C/min, and the heating process is carried out in the air.

保温:烧结温度为1300℃,烧结时间为3h,烧结过程的气压为1个大气压,氧含量为5mol%,其余为N2Heat preservation: the sintering temperature is 1300°C, the sintering time is 3h, the pressure in the sintering process is 1 atmosphere, the oxygen content is 5mol%, and the rest is N 2 .

降温:从烧结温度1300℃至200℃,降温速度为2℃/min,气压为一个标准大气压,降温过程中炉内的氧含量符合下式: log P O 2 = 4 - 14000 / T ,其中PO2为氧的体积百分含量、T为炉子的绝对温度。Cooling: From the sintering temperature of 1300°C to 200°C, the cooling rate is 2°C/min, the air pressure is a standard atmospheric pressure, and the oxygen content in the furnace during the cooling process conforms to the following formula: log P o 2 = 4 - 14000 / T , where PO 2 is the volume percentage of oxygen, and T is the absolute temperature of the furnace.

将烧结好的样环使用SY-8232BH分析仪测量其功耗值和饱和磁通密度,测试结果示于下表所示:Use the SY-8232BH analyzer to measure the power consumption and saturation magnetic flux density of the sintered sample ring. The test results are shown in the table below:

表2:   编号   45℃功耗(kW/m3)测试条件:100kHz,200mT   25℃饱和磁通密度(mT)测试条件:1194A/m,50Hz   1   244   542   2   243   543   3   241   545 Table 2: serial number 45°C power consumption (kW/m 3 ) test conditions: 100kHz, 200mT 25°C saturation magnetic flux density (mT) test conditions: 1194A/m, 50Hz 1 244 542 2 243 543 3 241 545

从测量的结果可以看出,制备出的样环在45℃的条件下均具有小245kW/m3的超低功耗值,且在25℃时的饱和磁通密度均高达535mT以上,因此这些材料能够很好的满足家用数码设备对内部开关电源主变压器中磁芯的性能要求。It can be seen from the measurement results that the prepared sample rings have an ultra-low power consumption value of 245kW/ m3 at 45°C, and the saturation magnetic flux density at 25°C is as high as 535mT or more, so these The material can well meet the performance requirements of household digital equipment for the magnetic core in the main transformer of the internal switching power supply.

实施例2:Example 2:

1)原材料混合:1) Raw material mixing:

选取52mol%Fe2O3、40mol%的MnO和8mol%ZnO作为原材料,放入球磨机中,加入等重量的去离子水,球磨5h,要求混磨好后的粉料的平均粒度控制在0.6μm,SiO2的含量控制在30ppm左右。Select 52mol% Fe 2 O 3 , 40mol% MnO and 8mol% ZnO as raw materials, put them into a ball mill, add an equal weight of deionized water, and ball mill for 5 hours. The average particle size of the mixed and milled powder is required to be controlled at 0.6μm , the content of SiO 2 is controlled at about 30ppm.

2)预烧:2) Pre-burning:

将混磨好的料烘干,放入炉内预烧,预烧温度为800℃,预烧时间为3h。Dry the mixed and ground material, put it into the furnace for pre-burning, the pre-burning temperature is 800°C, and the pre-burning time is 3 hours.

3)杂质添加:3) Addition of impurities:

向预烧好的粉料中添加辅助成分,这些辅助成分包括:Add auxiliary ingredients to the pre-fired powder, these auxiliary ingredients include:

表3:   编号   CaCO3(ppm)   SiO2(ppm)   Co2O3(ppm)   Bi2O3(ppm)   Al2O3(ppm)   ZrO2(ppm)   HfO2(ppm)   TiO2(ppm)   SnO2(ppm)   V2O5(ppm)   Nb2O5(ppm)   4   300   200   200   200   0   100   100   100   0   100   0   5   330   150   0   200   0   100   100   100   0   100   100   6   330   150   100   0   200   100   100   0   100   0   100 table 3: serial number CaCO 3 (ppm) SiO 2 (ppm) Co 2 O 3 (ppm) Bi 2 O 3 (ppm) Al 2 O 3 (ppm) ZrO2 (ppm) HfO 2 (ppm) TiO 2 (ppm) SnO 2 (ppm) V 2 O 5 (ppm) Nb 2 O 5 (ppm) 4 300 200 200 200 0 100 100 100 0 100 0 5 330 150 0 200 0 100 100 100 0 100 100 6 330 150 100 0 200 100 100 0 100 0 100

4)二次球磨:4) Secondary ball milling:

将添加好辅助成分的预烧料放入球磨机中,加入等重量的去离子水,球磨6h,使预烧料的平均粒度为1.0μm。Put the calcined material with added auxiliary components into a ball mill, add an equal weight of deionized water, and ball mill for 6 hours, so that the average particle size of the calcined material is 1.0 μm.

5)成型:5) Molding:

将浆料烘干,加入10wt%的聚乙烯乙醇(PVA),压制成外径:29.5mm、内径:12.2mm和高:4.5mm的环型。Dry the slurry, add 10wt% polyvinyl alcohol (PVA), and press it into a ring shape with an outer diameter of 29.5 mm, an inner diameter of 12.2 mm and a height of 4.5 mm.

6)烧结:6) Sintering:

烧结分为升温、保温和降温三个阶段。Sintering is divided into three stages of heating, heat preservation and cooling.

升温:从室温至烧结温度1250℃,升温速度为3℃/min,升温过程在空气中进行。Heating: From room temperature to sintering temperature of 1250°C, the heating rate is 3°C/min, and the heating process is carried out in the air.

保温:烧结温度为1250℃,烧结时间为6h,烧结过程的气压为1个大气压,氧含量为3.0mol%,其余为N2Heat preservation: the sintering temperature is 1250°C, the sintering time is 6h, the pressure in the sintering process is 1 atmosphere, the oxygen content is 3.0mol%, and the rest is N 2 .

降温:从烧结温度1250℃至200℃,降温速度为2℃/min,气压为一个标准大气压,降温过程中炉内的氧含量符合下式: log P O 2 = 5 - 15000 / T ,其中PO2为氧的体积百分含量、T为炉子的绝对温度。Cooling: From the sintering temperature of 1250°C to 200°C, the cooling rate is 2°C/min, the air pressure is a standard atmospheric pressure, and the oxygen content in the furnace during the cooling process conforms to the following formula: log P o 2 = 5 - 15000 / T , where PO 2 is the volume percentage of oxygen, and T is the absolute temperature of the furnace.

将烧结好的样环使用SY-8232BH分析仪测量其功耗值和饱和磁通密度,测试结果示于下表所示:Use the SY-8232BH analyzer to measure the power consumption and saturation magnetic flux density of the sintered sample ring. The test results are shown in the table below:

表4:     编号     45℃功耗(kW/m3)测试条件:100kHz,200mT     25℃饱和磁通密度(mT)测试条件:1194A/m,50Hz     4     240     536     5     239     537     6     235     535 Table 4: serial number 45°C power consumption (kW/m 3 ) test conditions: 100kHz, 200mT 25°C saturation magnetic flux density (mT) test conditions: 1194A/m, 50Hz 4 240 536 5 239 537 6 235 535

从测量的结果可以看出,制备出的样环在45℃的条件下均具有小245kW/m3的超低功耗值,且在25℃时的饱和磁通密度均高达535mT以上,因此这些材料能够很好的满足家用数码设备对内部开关电源主变压器中磁芯的性能要求。It can be seen from the measurement results that the prepared sample rings have an ultra-low power consumption value of 245kW/ m3 at 45°C, and the saturation magnetic flux density at 25°C is as high as 535mT or more, so these The material can well meet the performance requirements of household digital equipment for the magnetic core in the main transformer of the internal switching power supply.

Claims (7)

1.一种高饱和磁通密度、超低功耗锰锌铁氧体材料,其特征在于,1. A high saturation magnetic flux density, ultra-low power manganese-zinc ferrite material, characterized in that, Fe2O3:52~54mol%; Fe2O3 : 52 54mol%; MnO:33~40mol%;MnO: 33~40mol%; ZnO:8~13mol%;ZnO: 8~13mol%; 辅助成份CaCO3:100~600ppm;Auxiliary component CaCO 3 : 100-600ppm;         SiO2:50~300ppm;SiO 2 : 50-300ppm; 其余为金属氧化物辅助成份。The rest are auxiliary components of metal oxides. 2.根据权利要求1所述的一种高饱和磁通密度、超低功耗锰锌铁氧体材料,其特征在于,所述的金属氧化物辅助成份为A2O3,其中A为三价金属元素,至少从Co3+、Al3+、Bi3+中选择一种或联合添加,其总量控制在100~400ppm。2. A high saturation magnetic flux density, ultra-low power manganese zinc ferrite material according to claim 1, characterized in that, the auxiliary component of the metal oxide is A 2 O 3 , wherein A is three Valence metal elements, at least one of Co 3+ , Al 3+ , and Bi 3+ is selected or added in combination, and the total amount is controlled at 100-400 ppm. 3.根据权利要求1所述的一种高饱和磁通密度、超低功耗锰锌铁氧体材料,其特征在于,所述的金属氧化物辅助成份为BO2,其中B为四价过渡金属元素,至少从Zr4+、Hf4+、Ti4+和Sn4+中选择一种或联合添加,其总量控制在100~400ppm。3. A kind of high saturation magnetic flux density, ultra-low power manganese zinc ferrite material according to claim 1, it is characterized in that, described metal oxide auxiliary component is BO 2 , wherein B is a tetravalent transition Metal elements, at least one or combined addition from Zr 4+ , Hf 4+ , Ti 4+ and Sn 4+ , the total amount is controlled at 100-400ppm. 4.根据权利要求1所述的一种高饱和磁通密度、超低功耗锰锌铁氧体材料,其特征在于,所述的金属氧化物辅助成份为M2O5,其中M为五价过渡金属元素,至少从V5+、Nb5+中选择一种或联合添加,其总量控制在100~400ppm。4. A kind of high saturation magnetic flux density, ultra-low power manganese zinc ferrite material according to claim 1, it is characterized in that, described metal oxide auxiliary component is M 2 O 5 , wherein M is five Valence transition metal elements, at least one of V 5+ and Nb 5+ is selected or added in combination, and the total amount is controlled at 100-400 ppm. 5.根据权利要求1所述的一种高饱和磁通密度、超低功耗锰锌铁氧体材料,其特征在于,所述的金属氧化物辅助成份A2O3、BO2和M2O5的含量应符合下式:0<X+Y+Z≤1000ppm,其中X、Y和Z分别代表A2O3、BO2和M2O5的含量。5. A high saturation magnetic flux density, ultra-low power manganese-zinc ferrite material according to claim 1, characterized in that the auxiliary components of the metal oxide are A 2 O 3 , BO 2 and M 2 The content of O 5 should meet the following formula: 0<X+Y+Z≤1000ppm, where X, Y and Z represent the content of A 2 O 3 , BO 2 and M 2 O 5 respectively. 6.一种如权利要求1所述的高饱和磁通密度、超低功耗锰锌铁氧体材料的制备方法,其特征在于,方法的步骤为:6. a kind of preparation method of high saturation magnetic flux density as claimed in claim 1, ultra-low power manganese zinc ferrite material, it is characterized in that, the steps of method are: 1)原材料混合:1) Raw material mixing: 选取52~54mol%Fe2O3、33~40mol%的MnO和8~13mol%的ZnO作为原材料,放入球磨机中,加入等重量的去离子水,球磨2~5小时,混磨后的粉料的平均粒度控制在0.6~0.8μm,SiO2的含量控制在30ppm以下;Select 52-54mol% Fe 2 O 3 , 33-40mol% MnO and 8-13mol% ZnO as raw materials, put them into a ball mill, add an equal weight of deionized water, ball mill for 2-5 hours, and the powder after mixing The average particle size of the material is controlled at 0.6-0.8μm, and the content of SiO2 is controlled below 30ppm; 2)预烧:2) Pre-burning: 将混磨好的料烘干,放入炉内预烧,预烧温度为800~950℃,预烧时间为2~4h;Dry the mixed and ground material, put it into the furnace for pre-burning, the pre-burning temperature is 800-950°C, and the pre-burning time is 2-4 hours; 3)辅助成份添加:3) Auxiliary ingredients added: 添加的辅助成份中含有100~600ppm CaCO3和50~300ppm SiO2,且添加的CaCO3和SiO2的重量比为1.5~2.2∶1;The added auxiliary components contain 100-600ppm CaCO 3 and 50-300ppm SiO 2 , and the weight ratio of the added CaCO 3 and SiO 2 is 1.5-2.2:1; 4)二次球磨:4) Secondary ball milling: 将料放入球磨机中,加入等重量的去离子水,球磨3~6h,使预烧料的平均粒度为1.0~1.2μm;Put the material into a ball mill, add equal weight of deionized water, and ball mill for 3-6 hours, so that the average particle size of the calcined material is 1.0-1.2 μm; 5)成型:5) Molding: 将浆料烘干,加入10wt%的聚乙烯乙醇,压制成型;Dry the slurry, add 10wt% polyvinyl alcohol, and press to form; 6)烧结:6) Sintering: 烧结分为升温、保温和降温三个阶段,Sintering is divided into three stages of heating, heat preservation and cooling. 升温:从室温至烧结温度1250~1300℃,升温速度为3℃/min,升温过程在空气中进行,Heating: From room temperature to sintering temperature 1250-1300°C, the heating rate is 3°C/min, and the heating process is carried out in the air. 保温:烧结温度为1250~1300℃,烧结时间为3~6h,烧结过程的气压为1个大气压,氧含量为3.0~5.0mol%,其余为N2Heat preservation: the sintering temperature is 1250-1300°C, the sintering time is 3-6 hours, the pressure in the sintering process is 1 atmosphere, the oxygen content is 3.0-5.0mol%, and the rest is N 2 , 降温:从烧结温度1250~1300℃至200℃,降温速度为2℃/min,气压为一个标准大气压,降温过程中炉内的氧含量应符合下式: log P O 2 = a - b / T , 其中PO2为氧的体积百分含量,a是常数,其值为4~5,b是常数,其值为14000~15000;T为炉子的绝对温度。Cooling: From the sintering temperature of 1250-1300°C to 200°C, the cooling rate is 2°C/min, and the air pressure is a standard atmospheric pressure. The oxygen content in the furnace during the cooling process should conform to the following formula: log P o 2 = a - b / T , Among them, PO 2 is the volume percentage of oxygen, a is a constant, its value is 4-5, b is a constant, its value is 14000-15000; T is the absolute temperature of the furnace. 7.根据权利要求6所述的一种高饱和磁通密度、超低功耗锰锌铁氧体材料的制备方法,其特征在于,所述步骤3)辅助成份添加:除了CaCO3和SiO2之外还选用A2O3、BO2和M2O5作为氧化物辅助成份添加,其中在A2O3中,A为三价金属元素,至少从Co3+、Al3+、Bi3+中选择一种或联合添加,其总量控制在100~400ppm;在BO2中,B为四价过渡金属元素,至少从Zr4+、Hf4+、Ti4+和Sn4+中选择一种或联合添加,其总量控制在100~400ppm;在M2O5中,M为五价过渡金属元素,至少从V5+、Nb5+中选择一种或联合添加,其总量控制在100~400ppm,且三类添加量的总和应小于1000ppm。7. A kind of preparation method of high saturation magnetic flux density, ultra-low power consumption manganese zinc ferrite material according to claim 6, it is characterized in that, described step 3) auxiliary component is added: except CaCO 3 and SiO 2 In addition, A 2 O 3 , BO 2 and M 2 O 5 are selected as oxide auxiliary components to add, wherein in A 2 O 3 , A is a trivalent metal element, at least from Co 3+ , Al 3+ , Bi 3 + choose one or add together, and the total amount is controlled at 100-400ppm; in BO 2 , B is a tetravalent transition metal element, at least selected from Zr 4+ , Hf 4+ , Ti 4+ and Sn 4+ One or combined addition, the total amount is controlled at 100-400ppm; in M 2 O 5 , M is a pentavalent transition metal element, at least one of V 5+ and Nb 5+ is selected or combined, and the total amount Control at 100-400ppm, and the sum of the three types of additions should be less than 1000ppm.
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