CN1748875A - Method for configurating thermosetting light emitting powder paint spraying production line - Google Patents
Method for configurating thermosetting light emitting powder paint spraying production line Download PDFInfo
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- CN1748875A CN1748875A CN 200410074673 CN200410074673A CN1748875A CN 1748875 A CN1748875 A CN 1748875A CN 200410074673 CN200410074673 CN 200410074673 CN 200410074673 A CN200410074673 A CN 200410074673A CN 1748875 A CN1748875 A CN 1748875A
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- production line
- configurating
- light emitting
- powder paint
- paint spraying
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Abstract
The present invention features that the production line of spraying thermosetting light-emitting powder paint consists of pre-treating system, suspension conveying system, suspension spraying system, horizontal light-emitting powder paint spraying system, curing furnace system, and auxiliary curing system. The present invention has the advantages of reasonable structure, low manufacture and running cost, long service life and easy maintenance. The production line is used in mass production of large decorating light-emitting metal plate.
Description
Technical field
The present invention relates to a kind of collocation method of thermosetting luminescent powder paint spray-painting production line, be the spray-painting production line that is used to spray thermosetting luminescent powder paint, specifically form by preprocessing system, suspension induction system, suspension paint finishing, horizontal feed system, horizontal paint finishing, oven system and auxiliary cure system configuration.
Background technology
Still there is not similar thermosetting luminescent powder paint spray-painting production line at present both at home and abroad, in the past, thermosetting luminescent powder paint, all adopt the box curing oven of simple manually spraying configuration to carry out spraying application, the coating layer thickness of the thermosetting luminescent powder paint of this form of construction work spraying is difficult to control, often causes coating layer thickness inhomogeneous, illumination effect is poor, often influence the decorative effect of coated article simultaneously again, the difficulty that applies luminescent articles in batches is very big, and the qualification rate of coated article product is very low.
Summary of the invention
The objective of the invention is to provides a kind of luminous powder coating material paint line that can reach desirable painting effect for the construction application of ZL97100853.1 thermosetting luminescent powder paint.
Technical solution of the present invention is: a kind of luminous powder coating material spray-painting production line is characterized in that: be to be made of preprocessing system, suspension induction system, suspension paint finishing, horizontal feed system, horizontal luminous powder coating material paint finishing, oven system, the auxiliary cure system of level.
Preprocessing system of the present invention can be configured to two kinds of drill traverse formula or automatic sprinkling types.---washing---pickling---washing---film forming---washing---pure water is washed---oven dry that drill traverse formula collocation method is: degreasing.---degreasing---washing---washing---film forming---washing---pure water is washed---oven dry that the automatic sprinkling type collocation method is: pre-degreasing.
The concrete configuration of drill traverse formula pre-treatment is as follows:
1. cell body
1.1 4 of degreasing, washing cell bodies
-material is 4mm steel plate, shaped steel welding fabrication.
1.2 3 of pickling, film forming, pure water washing trough body
-material is 3mm corrosion resistant plate, shaped steel welding fabrication
2. trough rim spray system (being used for rinsing bowl) 4 is overlapped
-shower, pipeline, joint are some
-nozzle is that powerful PP is some
4 on-water pump
3. tank liquor agitating device 2 overlaps
(the film forming groove is a stainless steel, and degreasing bath is a carbon steel)
2 on-water pump
4 on-valve
-injector is some
-pipeline, joint is some
4. pure water generation systems 1 overlaps
-pure water generator, 1.2 tons/hour 1
-pipeline, joint, valve, the whole series such as conductivity gauge
5. draining valve is 7
6. overflow pipe and auxiliary piping are some
7. dropping plate 6 overlaps
-material is 1mm corrosion resistant plate, shaped steel welding fabrication
8. tank liquor heater 2 overlaps
(according to the requirement configuration of soup)
-corrugated plate-type heat exchangers is some
-pipeline, joint, valve is some
9. Waste Water Treatment 1 overlaps
10. electric-control system 1 overlaps
The concrete configuration of fountain pre-treatment is as follows:
1. cell body
1.1 4 of pre-degreasings, degreasing, washing, washing cell body
-material is 4mm steel plate, shaped steel welding fabrication
1.2 3 of film forming, washing, pure water washing trough body
-material is 3mm corrosion resistant plate, shaped steel welding fabrication
2. the canopy body is 1
-material is 1mm corrosion resistant plate bending assembly unit
3. water pump is 7
-pre-degreasing, degreasing, washing, washing water pump are carbon steel
-film forming, washing, pure water wash water pump are stainless steel
4. spray pipeline 7 overlaps
-pre-degreasing, degreasing, washing, washing spray pipeline are carbon steel
-film forming, washing, pure water washing and spraying pipeline are stainless steel
5. nozzle is some
-material is powerful PP
6. heater 3 overlaps
-pre-degreasing, degreasing heater are corrugated plate-type heat exchangers
-one-tenth film heating device is the outer board-like heat exchanger of groove
7. stretched wire protective device 1 overlaps
8. forced draft system 1 overlaps
9. exhaust system 1 overlaps
10. pure water generation systems 1 overlaps
11. Waste Water Treatment 1 cover
12. electric-control system 1 cover
The drying plant concrete configuration is as follows:
1. the chamber body is 1
The thick galvanized steel plain sheet of-inwall 1mm.
The thick cold-reduced sheet of-outer wall 1mm.
-insulation bed thickness 100, rock wool grade 100kg/m
3..
-framework and interior support the: shaped steel A3.
2. grate is some
-shaped steel A3.
3. the hot air circulation chamber body is 1
The thick galvanized steel plain sheet of-inwall 1mm.
The thick cold-reduced sheet of-outer wall 1mm.
-insulation bed thickness 100, rock wool grade 100kg/m
3..
-framework and interior support the: shaped steel A3.
4. 1 of high temperature resistant hot blast circulating fan
5. the infrared ray heating pipe is some
6. supply air duct the whole series
-material is the thick galvanized steel plain sheet of 1mm.
7. return airway the whole series
-material is the thick galvanized steel plain sheet of 1mm.
8. automatic temperature measurement, temperature regulating device and electric-control system 1 overlap
Suspension induction system collocation method of the present invention is: drive unit, tensioning apparatus, delivery track, chain, hanger, speed-regulating control device.Chain speed can dispose design routinely, chain speed scope 0.5-1.5 rice/minute.
1. carrier chain 1 overlaps
2. tensioning apparatus 1 overlaps
3. drive unit 1 overlaps
4. expansion joint the whole series in straight rail, curved rail, inspection rail, the stove
5. downwarp the whole series arch up
6. upright supports the whole series
7. switch board is 1
9. automatic lubrication installation 1 overlaps
10. oil drain pan 1 overlaps
11. hanger the whole series
Suspension paint finishing collocation method of the present invention is: the room that dusts, powder recovering device, gun system.It is 4000-8000m that powder recovering device can dispose air quantity according to workpiece size
3The blower fan of/h, powder recovery system adopts the overanxious device of filter core.
Room and powder recovering device dust
1. room 1 cover dusts
-material is the carbon steel plastic-blasting
2. powder recovering device 1 overlaps
-single-stage sieve core callback equipment
-air quantity: the Q=8000 cubic meter/hour
Gun system 2 covers
The spray of-Golden Horse is robbed
Model: EASY-F
Horizontal feed system configuration method of the present invention is: drive unit, tensioning apparatus, delivery track, chain, hanger, speed-regulating control device, chain speed be 0.5-5 rice/minute.
1. carrier chain the whole series
2. tensioning apparatus 1 overlaps
3. drive unit 1 overlaps
4. track the whole series
5. upright supports the whole series
6. switch board is 1
The collocation method of horizontal luminous powder coating material paint finishing of the present invention is: the room that dusts, powder recovering device, horizontal reciprocating engine system, powder-supply system, gun system.
Room and reclaimer dust
1. room 3 covers dust
-material is the carbon steel plastic-blasting
2. powder recovering device 3 overlaps
-single-stage sieve core callback equipment
-air quantity: the Q=4000 cubic meter/hour
3. gun system 3 overlaps
The spray of-Golden Horse is robbed
Model: OptiGun2-A
4. horizontal reciprocating engine system 3 covers
5. powder-supply system 1 overlaps
Oven system collocation method of the present invention is: grate, chamber body, heater, circulating fan, air blow and return pipeline.Solidification temperature 80-300 ℃, preferred 120-290 ℃.
1. the chamber body is 2
The thick galvanized steel plain sheet of-inwall 0.5mm.
The thick colored steel of-outer wall 0.5mm.
-insulation bed thickness 150, rock wool grade 100kg/m
3..
-framework and interior support the: shaped steel A3.
2. grate is some
-shaped steel Q235-A.
3. hot air circulation electrical heating head-room body is 2
The thick galvanized steel plain sheet of-inwall 1mm.
The thick cold-reduced sheet of-outer wall 1mm.
-insulation bed thickness 150, rock wool grade 100kg/m
3..
-framework and interior support the: shaped steel A3.
4. 2 of high temperature resistant hot blast circulating fans
5. the directly-heated type electric heating tube is some
6. blast main, blowpipe are some
-material is the thick galvanized steel plain sheet of 1mm.
7. return air is responsible for, the return air arm is some
-material is the thick galvanized steel plain sheet of 1mm.
8. volume damper door (material is the thick galvanized steel plain sheet of 1mm .) is some
9. explosion relief door (Explosion-proof Lock) 2 overlaps
10. automatic temperature measurement, temperature regulating device and digital display device 2 overlap
11. overtemperature prote instrument and digital display device 2 covers
12. 2 of switch boards
13. exhaust butterfly valve 4 covers
The collocation method of the auxiliary cure system of level of the present invention is: underframe, chamber body, high energy infrared heating device.Solidification temperature 180-250 ℃, preferred 180-220 ℃.
1. the chamber body is 2
The thick galvanized steel plain sheet of-inwall 0.5mm.
The thick colored steel of-outer wall 0.5mm.
-insulation bed thickness 150, rock wool grade 100kg/m
3..
-framework and interior support the: shaped steel A3.
2. grate is some
-shaped steel Q235-A.
3. the high energy infrared heating device is some
4. automatic temperature measurement, temperature regulating device and digital display device 2 overlap
5. overtemperature prote instrument and digital display device 2 overlap
6. switch board is 2
Horizontal luminous powder coating material paint finishing of the present invention can require one of configuration or a few road according to the coating process of luminous powder coating material.
The auxiliary cure system of level of the present invention can require one of configuration or a few road according to the coating process of luminous powder coating material.
Advantage of the present invention is: rational in infrastructure, manufacturing and operating cost is low, long service life, easy to maintenance.Can make the application of ZL97100853.1 thermosetting luminescent powder paint obtain desirable effect, coating is luminous evenly, high, the excellent combination property of brightness.The light emitting articles of this production line application, fluorescent lifetime were 20 hours; Coating salt tolerant acidity: drop did not have bubble in 15 minutes, the outward appearance no change; The anti-nitric acid causticity of coating: Δ E=1.9; Coating solvent resistance: no change: anti-mortar: nothing comes off and other variations; Moisture-proof heat (500 hours): one-level; Salt spray resistance 500 hours: outward appearance do not have obvious variable color, film not have and bubble, get rusty and 0 grade of obscission, adhesive force; Ultraviolet aging resistance 300 hours: protect 0 grade of light rate 40%, aberration Δ E=2.8, efflorescence; 200 ℃ of hear resistances 1 hour, aberration Δ E=3.6.This production line spraying thermosetting luminescent powder paint can be produced the luminescent metal decorative panel (2 meters * 1 meter) of big specification in batches.
Description of drawings
The present invention will be further described below in conjunction with drawings and Examples.
Accompanying drawing is the overall structural arrangement figure of a kind of thermosetting luminescent powder paint paint line of the present invention.
Among the figure: 1. drill traverse formula preprocessing system, 2. hang induction system, 3. hang paint finishing, 4. oven system, 5. horizontal feed system, 6. luminous powder coating material paint finishing, the 7. auxiliary cure system of level,
The specific embodiment
Accompanying drawing is one embodiment of the present of invention, below is the configuration instruction of each system:
Preprocessing system among the figure (1) is configured to the pre-treatment of drill traverse formula.---washing---pickling---washing---film forming---washing---pure water is washed---oven dry that drill traverse formula pre-treatment collocation method is: degreasing.The main purpose of this system is to carry out oil removing, phosphatization PROCESS FOR TREATMENT such as (passivation), handles through oven dry then, makes surface of the work reach the spraying requirement.
The concrete configuration of drill traverse formula pre-treatment is as follows:
1. cell body
1.1 4 of degreasing, washing cell bodies
-material is 4mm steel plate, shaped steel welding fabrication.
1.2 3 of pickling, film forming, pure water washing trough body
-material is 3mm corrosion resistant plate, shaped steel welding fabrication
2. trough rim spray system (being used for rinsing bowl) 4 is overlapped
-shower, pipeline, joint are some
-nozzle is that powerful PP is some
4 on-water pump
3. tank liquor agitating device 2 overlaps
(the film forming groove is a stainless steel, and degreasing bath is a carbon steel)
2 on-water pump
4 on-valve
-injector is some
-pipeline, joint is some
4. pure water generation systems 1 overlaps
-pure water generator, 1.2 tons/hour 1
-pipeline, joint, valve, the whole series such as conductivity gauge
5. draining valve is 7
6. overflow pipe and auxiliary piping are some
7. dropping plate 6 overlaps
-material is 1mm corrosion resistant plate, shaped steel welding fabrication
8. tank liquor heater 2 overlaps
(according to the requirement configuration of soup)
-corrugated plate-type heat exchangers is some
-pipeline, joint, valve is some
9. Waste Water Treatment 1 overlaps
10. electric-control system 1 overlaps
The drying plant concrete configuration is as follows:
1. the chamber body is 1
The thick galvanized steel plain sheet of-inwall 1mm.
The thick cold-reduced sheet of-outer wall 1mm.
-insulation bed thickness 100, rock wool grade 100kg/m
3..
-framework and interior support the: shaped steel A3.
2. grate is some
-shaped steel A3.
3. the hot air circulation chamber body is 1
The thick galvanized steel plain sheet of-inwall 1mm.
The thick cold-reduced sheet of-outer wall 1mm.
-insulation bed thickness 100, rock wool grade 100kg/m
3..
-framework and interior support the: shaped steel A3.
4. 1 of high temperature resistant hot blast circulating fan
5. the infrared ray heating pipe is some
6. supply air duct the whole series
-material is the thick galvanized steel plain sheet of 1mm.
7. return airway the whole series
-material is the thick galvanized steel plain sheet of 1mm.
8. automatic temperature measurement, temperature regulating device and electric-control system 1 overlap
Hanging induction system (2) among the figure mainly is configured to: drive unit, tensioning apparatus, delivery track, chain, hanger, speed-regulating control device, chain speed be 0.5-15 rice/minute.This system mainly finishes the transportation work of workpiece.
Concrete configuration is as follows:
1. carrier chain the whole series
2. tensioning apparatus 1 overlaps
3. drive unit 1 overlaps
4. track the whole series
5. upright supports the whole series
6. switch board is 1
Hanging paint finishing (3) among the figure mainly is configured to: the room that dusts, powder recovery system adopt single-stage filter element filtering device, gun system.This system mainly finishes the primary coat work of workpiece.
Room and powder recovering device dust
1. room 1 cover dusts
-material is the carbon steel plastic-blasting
2. powder recovering device 1 overlaps
-single-stage sieve core callback equipment
-air quantity: the Q=8000 cubic meter/hour
Gun system 2 covers
The spray of-Golden Horse is robbed
Model: EASY-F
Oven system among the figure (4) mainly is configured to: underframe, body of heater, heater, circulating fan, air blow and return pipeline.Solidification temperature 80-300 ℃, preferred 120-290 ℃.This system mainly finishes the curing work of coating.
Concrete configuration is as follows:
1. the chamber body is 2
The thick galvanized steel plain sheet of-inwall 0.5mm.
The thick colored steel of-outer wall 0.5mm.
-insulation bed thickness 150, rock wool grade 100kg/m
3..
-framework and interior support the: shaped steel A3
2. grate is some
-shaped steel Q235-A.
3. hot air circulation electrical heating head-room body is 2
The thick galvanized steel plain sheet of-inwall 1mm.
The thick cold-reduced sheet of-outer wall 1mm.
-insulation bed thickness 150, rock wool grade 100kg/m
3..
-framework and interior support the: shaped steel A3.
4. 2 of high temperature resistant hot blast circulating fans
5. the directly-heated type electric heating tube is some
6. blast main, blowpipe are some
-material is the thick galvanized steel plain sheet of 1mm.
7. return air is responsible for, the return air arm is some
-material is the thick galvanized steel plain sheet of 1mm.
8. volume damper door (material is the thick galvanized steel plain sheet of 1mm .) is some
9. explosion relief door (Explosion-proof Lock) 2 overlaps
10. automatic temperature measurement, temperature regulating device and digital display device 2 overlap
11. overtemperature prote instrument and digital display device 2 covers
12. 2 of switch boards
13. exhaust butterfly valve 4 covers
Horizontal feed system (5) mainly is configured among the figure: drive unit, tensioning apparatus, delivery track, chain, hanger, speed-regulating control device, chain speed be 0.5-5 rice/minute.This system mainly finishes the workpiece transportation work that the level spraying is.
Concrete configuration is as follows:
1. carrier chain the whole series
2. tensioning apparatus 1 overlaps
3. drive unit 1 overlaps
4. track the whole series
5. upright supports the whole series
6. switch board is 1
Horizontal luminous powder coating material paint finishing (6) mainly is configured among the figure: the room that dusts, powder recovering device, horizontal reciprocating engine system, powder-supply system, gun system.This system mainly finishes the spraying work of luminescenjt powder coating.
Concrete configuration is as follows:
Room and reclaimer dust
1. room 3 covers dust
-material is the carbon steel plastic-blasting
2. powder recovering device 3 overlaps
-single-stage sieve core callback equipment
-air quantity: the Q=4000 cubic meter/hour
3. gun system 3 overlaps
The spray of-Golden Horse is robbed
Model: OptiGun2-A
4. horizontal reciprocating engine system 3 covers
5. powder-supply system 1 overlaps
The auxiliary cure system (7) of level mainly is configured among the figure: underframe, body of heater, high energy infrared heating device.Solidification temperature 180-250 ℃, preferred 180-220 ℃.This system mainly finishes the auxiliary curing work of luminous powder coating material coating.
Concrete configuration is as follows:
1. the chamber body is 2
The thick galvanized steel plain sheet of-inwall 0.5mm.
The thick colored steel of-outer wall 0.5mm.
-insulation bed thickness 150, rock wool grade 100kg/m
3..
-framework and interior support the: shaped steel A3.
2. grate is some
-shaped steel Q235-A.
3. the high energy infrared heating device is some
4. automatic temperature measurement, temperature regulating device and digital display device 2 overlap
5. overtemperature prote instrument and digital display device 2 overlap
6. switch board is 2
Claims (9)
1. a method for configurating thermosetting light emitting powder paint spraying production line is characterized in that, is made up of preprocessing system, suspension induction system, suspension paint finishing, horizontal luminous powder coating material paint finishing, oven system, auxiliary cure system.
2. method for configurating thermosetting light emitting powder paint spraying production line according to claim 1 is characterized in that preprocessing system can be configured to drill traverse formula or fountain.
3. method for configurating thermosetting light emitting powder paint spraying production line according to claim 1 is characterized in that, the conveying chain speed that hangs paint finishing is that 0.5-15m/min is preferred.
4. method for configurating thermosetting light emitting powder paint spraying production line according to claim 1 is characterized in that, the solidification temperature that hangs paint finishing is 80-300 ℃, preferred 120-290 ℃.
5. method for configurating thermosetting light emitting powder paint spraying production line according to claim 1 is characterized in that, horizontal luminescenjt powder paint finishing is made up of a plurality of horizontal spray equipments, horizontal feed system and curing oven.
6. method for configurating thermosetting light emitting powder paint spraying production line according to claim 5 is characterized in that, horizontal paint finishing can be according to one of the requirement configuration or the horizontal spray equipment in a few road of production technology.
7. method for configurating thermosetting light emitting powder paint spraying production line according to claim 5 is characterized in that, the chain speed of horizontal feed system is a 0.5-5 rice/minute preferred.
8. method for configurating thermosetting light emitting powder paint spraying production line according to claim 5 is characterized in that, the solidification temperature of horizontal paint finishing is 180-250 ℃, preferred 180-220 ℃.
9. method for configurating thermosetting light emitting powder paint spraying production line according to claim 5 is characterized in that, system configuration has together or the auxiliary solidification equipment in a few road.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410074673 CN1748875A (en) | 2004-09-14 | 2004-09-14 | Method for configurating thermosetting light emitting powder paint spraying production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200410074673 CN1748875A (en) | 2004-09-14 | 2004-09-14 | Method for configurating thermosetting light emitting powder paint spraying production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1748875A true CN1748875A (en) | 2006-03-22 |
Family
ID=36604642
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200410074673 Pending CN1748875A (en) | 2004-09-14 | 2004-09-14 | Method for configurating thermosetting light emitting powder paint spraying production line |
Country Status (1)
| Country | Link |
|---|---|
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101602042B (en) * | 2009-07-10 | 2011-07-27 | 广州市金钟汽车零件制造有限公司 | Automatic powder spraying line for automobile wheel hub finishing components |
| CN101613542B (en) * | 2009-07-16 | 2011-10-26 | 张群 | Production system of thermosetting powder coating |
| CN101367072B (en) * | 2008-10-01 | 2012-02-22 | 瑞阳汽车零部件（仙桃）有限公司 | Automatic application product line for shock absorption noise silencing slice |
| CN107672998A (en) * | 2017-10-20 | 2018-02-09 | 中山市品诚光电实业有限公司 | A kind of LED lamp integration production Package Testing module |
| CN109482544A (en) * | 2018-11-05 | 2019-03-19 | 同进电子(天津)有限公司 | A kind of electronic workpiece process and treat system |
-
2004
- 2004-09-14 CN CN 200410074673 patent/CN1748875A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101367072B (en) * | 2008-10-01 | 2012-02-22 | 瑞阳汽车零部件（仙桃）有限公司 | Automatic application product line for shock absorption noise silencing slice |
| CN101602042B (en) * | 2009-07-10 | 2011-07-27 | 广州市金钟汽车零件制造有限公司 | Automatic powder spraying line for automobile wheel hub finishing components |
| CN101613542B (en) * | 2009-07-16 | 2011-10-26 | 张群 | Production system of thermosetting powder coating |
| CN107672998A (en) * | 2017-10-20 | 2018-02-09 | 中山市品诚光电实业有限公司 | A kind of LED lamp integration production Package Testing module |
| CN109482544A (en) * | 2018-11-05 | 2019-03-19 | 同进电子(天津)有限公司 | A kind of electronic workpiece process and treat system |
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