CN1747789A - Electrostatic atomiser - Google Patents

Electrostatic atomiser Download PDF

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Publication number
CN1747789A
CN1747789A CN200480004034.2A CN200480004034A CN1747789A CN 1747789 A CN1747789 A CN 1747789A CN 200480004034 A CN200480004034 A CN 200480004034A CN 1747789 A CN1747789 A CN 1747789A
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CN
China
Prior art keywords
electrode
mentioned
liquid
nozzle
outlets
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Granted
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CN200480004034.2A
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Chinese (zh)
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CN100434188C (en
Inventor
杰弗里·艾伦
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Scion Sprays Ltd
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Scion Sprays Ltd
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Publication of CN1747789A publication Critical patent/CN1747789A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/053Arrangements for supplying power, e.g. charging power
    • B05B5/0533Electrodes specially adapted therefor; Arrangements of electrodes

Abstract

An electrostatic atomiser (1), comprises a channel (3) through which, in use, a fluid passes; one or more orifices (8) to allow the fluid to exit the atomiser (1); and at least two electrodes (4, 6) in contact with the fluid, when the atomiser is in use, so that when an appropriate potential is applied to said electrodes (4, 6), fluid particles are charged; at least one of said electrodes (4, 6) presents a fluid contacting region which comprises a closely contiguous array of non-fibrous conducting elements (13) generally protruding from the electrode (6) so as to form an array of individual electrode points where the field generated by the atomiser is concentrated.

Description

A kind of electrostatic atomiser
Technical field
The present invention relates to employed electrostatic atomiser in the system that needs atomizing of liquids arbitrarily.The system that for example, can be used for fuel service system, the solution that transmits medicine, injection family expenses skin lotion and other synthetic solvents.The application is defined in these special applications, and it can be used for any nozzle in the application's claim protection domain.
Background technology
The present invention is by using and reaching the pulverability that the diverse method of prior art described herein is improved electrostatic atomiser known to the applicant.
General nozzle of the prior art comprises a central electrode, one external electrode around the line electrode in above-mentioned, and they have enough distances to form a passage each other, and fluid particles this passage of flowing through is gone out from outlet then.In this structure, usually central electrode is high potential and external electrode ground connection.It is unpractical that these voltages are just led to high voltage on the external electrode conversely, because in this case, if the operator has unexpectedly touched external electrode the danger of being electrocuted is so just arranged, perhaps need to use for example ceramic package of additional insulating barrier, the unnecessary complexity that this just increases.Therefore, prior art system all is with high potential backbone electrode rather than external electrode.
Fig. 1 has represented some constraintss in the time of the nozzle operation of prior art.Spraying is a kind of balance between ceiling voltage, the percentage of discharging voltage residual in the liquid and electrode spacing (distance between the electrode).In prior art system, along with electrode spacing increases, ceiling voltage also increases, but residual critical voltage has but reduced in getting rid of liquid, so just causes the spraying deterioration above the given electrode spacing of specific nozzle.
One object of the present invention just provides a kind of diverse nozzle, and it can eliminate design limitation very harsh in the prior art systems to greatest extent.
In content of the present invention, relate to a lot of special systems of the prior art, will describe in detail below.
A kind of prior art is to use single central electrode in spraying system, and a cusp place stops on its liquid surface, just can produce very high electric field at this point like this.U.S. Pat 6,206,307 (Arnold J Kelly) disclose such system, and one of them electrode is cone tip shape and is inserted in the fluid of flowing through.The disclosed awl point that is described in detail to of this patent is made with fibrous material, and conductive fiber extends axially along electrode and body, and each such fiber all has a small point, and these points have constituted the surface of awl point together.The surface of outlet is without any fiber, and is and preferably smooth.The common end of this special nozzle has a point, can accurately aim at outlet 22.Therefore, in its manufacture process, just need point-device concentric tolerance.And, for various reasons, can't avoid in the use of nozzle, awl point and outlet to changing.
It is top that another piece U.S. Pat 4,627,903 (Alan T Chapman) discloses another kind of fiber, and its cusp at electrode uses composite sheet, and this composite sheet is included in evenly distributed ultra micro metallic fiber in non-conductive (insulation) matrix.
It is bell (having circular edge) that another kind of prior art systems discloses electrode tip.This structure normally is used to have the nozzle of circumferential outlet.The accompanying drawing 2 that has the paper that this example of structure can deliver in July, 1998 referring to A.J.Kelly in DOE (diesel engine emissions factory).Another example of electrode discloses among 151 (the Robert Hetrick) at US 5,725 like this.
Each so bell electrode is with all exigent concentric tolerance of above-mentioned conical electrode.
The all exigent tolerance of above-mentioned every kind of structure of the prior art and very accurate electrode tip shape will be arranged according to export structure.
An object of the present invention is to provide a kind of nozzle, its electrode shape can be widely used in various export structures.Therefore the present invention is desirable to provide a kind of more flexible system, and tolerance and top shape are not had strict especially requirement.
Another target of the present invention provides a kind of nozzle, and its design and manufacturing all have the very high free degree, is fit to very much produce in batches.
Another target of the present invention provides a kind of nozzle, still is single outlet nozzle for the multiple exit nozzle no matter, and its pulverability all increases.
Summary of the invention
According to a first aspect of the invention, the present invention relates to a kind of electrostatic atomiser, it comprises a pipeline, when in use, and liquid this pipeline of flowing through; One or more outlets can make the liquid mass flowing nozzle; At least two in the time of nozzle operation and the liquid electrodes in contact, when a suitable voltage was fed into above-mentioned electrode, liquid particle just was discharged away like this; It is characterized in that in the above-mentioned electrode at least one has a liquid contact region territory, this zone comprises the compact arranged non-fiber conducting element of a row, they, just can be concentrated at the electric field that the electrode points nozzle is produced so that form the independent electrode points of a row basically from the electrode upper process.
The advantage of this structure is that it can save complicated requirement that is too complicated, that electrode tip will be alignd with specific outlet.And the jet rose of this structure can have the very end of long radius, rather than resembles that electrode tip all is the sharp edges that cusp is maybe had when having bell-shaped end the prior art.This structure can also obtain spraying uniformly in its exit.Its manufacturing is compared also with above-mentioned prior art system and has been simplified greatly.
Aspect second of the present invention, the present invention relates to a kind of electrostatic atomiser, it comprises a pipeline, when in use, liquid this pipeline of flowing through; One or more outlets can make the liquid mass flowing nozzle; At least two in the time of nozzle operation and the liquid electrodes in contact, when a suitable voltage was fed into above-mentioned electrode, liquid particle just was discharged away like this; It is characterized in that in the above-mentioned electrode at least one has a liquid contact region territory, this zone comprises the conducting element of one or more multiaspects.
The advantage of second aspect and the advantage of first aspect are similar.Even these advantages also exist when nozzle only comprises an independent multiaspect conducting element.The distinct advantages of multiaspect conducting element is wear-resisting especially, and therefore is particularly suitable for the liquid of high frequency jet that atomizes, and the back that is specially adapted to atomize takes place in the system of atomized liquid blast.
Aspect the 3rd of the present invention, the present invention relates to a kind of electrostatic atomiser, it comprises a pipeline, when in use, liquid this pipeline of flowing through; One or more outlets are so that the liquid mass flowing nozzle; At least two and liquid electrodes in contact are used for the discharge liquid particle in the time of nozzle operation.Wherein one or more outlets are parts of electrode, when using, a high pressure is fed on the above-mentioned electrode, above-mentioned electrode has a liquid contact region territory, this zone comprises the compact arranged conducting element of a row, they, just can be concentrated at the electric field that the electrode points nozzle is produced so that form the independent electrode points of a row basically from the electrode upper process.
This structure is just different fully with prior art, and the electrode surface in the exit is preferably smooth in the prior art, and the present invention is on the contrary.But also will be with the high voltage supply exit electrodes.A lot of constraints of the prior art like this, have just been eliminated.The getting well to be among Fig. 2 of this structure shows especially, wherein requires just needs no longer of the certain limit electrode spacing that satisfies in the system of Fig. 1.Remaining discharging voltage percentage is very high in exhaust fluid, and almost irrelevant with electrode spacing.Therefore just can improve spraying, and compared with prior art just more shape can be arranged.
And, the advantage that has first, second part equally here and had.
Aspect the 4th of the present invention, the present invention relates to a kind of electrostatic atomiser, it comprises a pipeline, when in use, liquid this pipeline of flowing through; One or more outlets can make the liquid mass flowing nozzle; At least two and liquid electrodes in contact, in the time of nozzle operation, be used for the discharge liquid particle, be characterised in that one or more outlets are parts of electrode, when using, a high pressure is supplied on the above-mentioned electrode, have a liquid contact region territory in the above-mentioned electrode, this zone comprises the conducting element of one or more multiaspects.
The advantage of this structure and above-mentioned otherwise advantage are similar.When the liquid contact region territory an outlet had a single multiaspect conducting element, the advantage of third part will appear.
In the subordinate aspect aspect above-mentioned, this element can be a diamond compound, or has the carbon group compound of similar diamond properties.Use the special advantage of diamond or similar compound to be the combined characteristic of diamond compound, when especially considering characteristic that its hardness, electric conductivity and electrode will keep itself.
In aspect another subordinate, element has constituted the part of diamond coatings.The reason that diamond coatings is good especially is that it can be used for the more electrode of multiform shape, and is particularly suitable for producing in batches.
In aspect another subordinate, element is the spherical shell shape molecule.It has icosahedral or so-called " football " structure usually, by one group of identical C of quantity mElement constitutes, wherein m>40.Whether smooth the advantage that this structure is outstanding be to compare with diamond crystal no matter can produce spraying.
In aspect another subordinate, element is carbon 64 compounds.The advantage of these supplementary features is that it can improve spraying, and makes more elasticity of system, and is fit to produce in batches.
In aspect another subordinate, one or more size of component are less than 500 microns.Under this size, structure of nozzle can be more flexible, and not required by harshness to tolerance and to the restriction of electrode shape.
Advantageously, one or more size of component can change between 10 to 150 microns.In these change, just further improved elasticity.Other advantages that keep spraying simultaneously.The cost of making nozzle is also very low.
In aspect another subordinate, first electrode uses the above-mentioned outlet of a row, second electrode and the above-mentioned first electrode gap certain distance allow liquid to pass through between them, the liquid contact surface of above-mentioned second electrode have one row said elements, element basically with an above-mentioned outlet over against.An advantage of this special construction is further to improve spraying by seeking balance between the difference outlet of spraying.
And, be not have said elements over against the surface of second electrode of the one or more parts between the outlet.The nozzle of Xing Chenging just can reduce the quantity of the necessary element of spraying that will be improved like this, and can obtain very high productivity ratio.
In aspect another subordinate, first electrode uses the above-mentioned outlet of a row, and second electrode and the above-mentioned first electrode gap certain distance allow liquid to pass through between them, and first electrode also additionally has row's element.
In this structure, just can obtain the electric field higher and concentrate in the exit, it can improve the quality of spraying.
And one or more outlets can obtain runoff instead, and row's element can be the annular that keeps at a certain distance away with one or more outlets, so just can be so that fluid passage pass one or more outlets, and over against these one or more outlets.
The advantage of this structure is that it can improve the atomization of liquid simultaneously around an object, can not be subjected to simultaneously the restriction that retrains in the prior art, particularly when using bell electrode tip, is not subjected to the restriction of concentric tolerance.
Description of drawings
What Fig. 1 represented is the characteristic of prior art systems.
What Fig. 2 represented is the characteristic of structure of the present invention.
What Fig. 3 represented is the partial cross section schematic diagram of nozzle in the first embodiment of the invention.
What Fig. 4 represented is the partial cross section schematic diagram of nozzle in the second embodiment of the invention.
What Fig. 5 represented is the partial cross section schematic diagram of nozzle in the third embodiment of the invention.
What Fig. 6 represented is the partial cross section schematic diagram of nozzle in the fourth embodiment of the invention.
What Fig. 7 represented is the partial cross section schematic diagram of nozzle in the fifth embodiment of the invention.
What Fig. 8 represented is the partial cross section schematic diagram of nozzle in the sixth embodiment of the invention.
What Fig. 9 represented is the partial cross section schematic diagram of nozzle in the seventh embodiment of the invention.
The specific embodiment
Fig. 1 and Fig. 2 are the detailed descriptions to previous partial content.
Fig. 3 has represented an electrostatic atomiser representing with Reference numeral 1.This nozzle is worked together with a liquid delivery system 2, and supply system is that liquid is at first passed through a fluid passage 3 supply nozzle then, and fluid passage is circular, and in the longitudinal axis essentially concentric of nozzle.Fluid passage 3 is between outer wall 4 and insulator 5.Insulator has surrounded the outer surface of central electrode 6, so just can make liquid and central electrode 6 insulation in the passage 3.
After passing through passage 3, liquid enters in the spray chamber 7.
In the bottom of outer wall 4, an outlet of useful Reference numeral 8 expressions.
High voltage source 9 is connected on central electrode 6 and the outer wall 4.Power supply 9 is not restricted to any special construction, and it can be a direct current (DC) or exchange (AC) power supply for example.Those of ordinary skill in the art is very natural will to select suitable supply voltage, and if necessary, can choose any useful timeliness (time dependency) in known selection.What can expect is that within the scope of the invention, the electrode that has power supply can be a negative or positive electrode.Any such change all is conspicuous for the person of ordinary skill of the art, does not therefore here just describe in detail.
The characteristic of central electrode 6 is curved surfaces that a long radius is arranged in its end, and this curved surface is covered by diamond coatings 10, and this coating has covered the whole liquid contact-making surface of electrode.
Diamond coatings 10 comprises that for example 10 microns diamond elements 11 constitutes, so that form an electrode points 12.When element is under the situation of this size, and the manufacture process of coating is the mechanical adhesion process, and wherein the fixative 13 of a stratiform at first is coated onto electrode surface among the figure, so that row's element 11 is fixing.Those of ordinary skill in the art can also for example plasma precipitates or gaseous phase deposition comes electrode coated with other known operations.The plasma precipitation process can be used in particular for nano level element and fix.
Perhaps, element 11 also can be used C 64Compound element 14 replaces.C 64Compound element 14 can be roughly circle, and from the electrode upper process, so that form single electrode points, concentrates thereby obtain to improve the required electric field preferably of spraying.
The present invention can also adopt so-called " DLC " coating.This can be to adopt the carbon group compound that has similar performance (for example hardness) with diamond.
The present invention can also form by the special part on for example etched electrodes surface and the material components identical of electrode own, like this, element just can be from the electrode upper process, and it can be the part of the single electrode points of a row, so that the electric field of concentrating nozzle to be produced.
Fig. 4 has represented an electrostatic atomiser, and components identical adopts the same reference numerals that has single quotation marks in itself and the accompanying drawing 2.The distinguishing characteristics of this embodiment is the inner surface use Buddha's warrior attendant coating 15 at outer wall 4 '.In addition, power supply 9 ' is high voltage supply wall electrode 4 ', simultaneously central electrode ground connection.Though diamond coatings 15 is preferred structures of nozzle 1 ', but, in fact those of ordinary skill in the art can select the fiber conductive material to make, and so just can produce voltage and concentrate, and this voltage can pass to them when liquid particle comes out from nozzle.In this application, liquid particle can be made a general reference any part and the fluid element of liquid, comprises the actual molecules or the atom of described liquid.
In this structure, all even spraying can take place in by each outlet.The result of this structure had discussed in Fig. 2.
What Fig. 5 represented is the nozzle 16 of another embodiment, and it has a central electrode 17, an insulator 18 and an outer wall 19.The characteristic of central electrode 17 is to have an awl point 20, and the awl point is as being arranged on the row of one in the diamond coatings 21 element.
What Fig. 6 represented is another kind of nozzle 22, and it has a power supply 23, and power supply backbone electrode 24 is different with the voltage of wall electrode 25, so that can flow between the two by the drive fluid particle.Three outlets are to represent as Reference numeral 26.Element area in diamond coatings is for example represented with 27 directly facing to outlet 26.Second area 28 is directly to face toward outlet 29, and the 3rd zone 30 is just directly facing to exporting 31.The part 32 that faces between the outlet does not have element.This structure can reduce the quantity of element for the nozzle of this porous when obtaining to increase spraying.
Fig. 7 has represented a kind of nozzle 33, and it has central electrode 34 and a wall electrode 35, and wall electrode has outlet 36, and outlet can obtain runoff radially.Around the bottom of central electrode 34, an element ring 37 is arranged, it can be so that the electric field that nozzle produced be directly upwards evenly concentrated arbitrarily.
Fig. 8 is the nozzle 38 that another kind has liquid-supplying system 39 and power supply 40.Power supply 40 is high voltage supply external electrode 41, and simultaneously with low pressure backbone electrode 42.External electrode 41 has a lot of outlet 43,44 and 45.On the inner surface of external electrode 41, componentry 46,47 and 48 is arranged.These componentries have constituted a ring around the inlet of numerous outlets.The inner surface of external electrode 41 between these parts do not have any such element.
What Fig. 9 represented is a nozzle 49 that has three electrodes 50,51 and 52.Insulating part 53 is between electrode 50 and 51.Such structure can realize being electrically connected under a lot of patterns.A kind of pattern of electrical connection is electrode 52 ground connection, and a very high voltage (for example 30 arriving 40kV) is supplied with electrode 50 and a very high voltage (for example 6 arriving 10kV) supply electrode 51 simultaneously.Another kind of electrical connection pattern is with for example 30 to 40kV high voltage supply external electrode 52, simultaneously with a high voltage supply electrode 51 of 6 to 10kV for example, electrode 50 ground connection.Another kind of operator scheme is with high voltage supply electrode 52, simultaneously electrode 50 and 51 ground connection.In this embodiment, componentry 54 is near outlet 55.Clearly, within the scope of the invention, componentry 54 also can be the optional position that is in the jet expansion passage.

Claims (16)

1, a kind of electrostatic atomiser, it comprises a pipeline, when in use, liquid this pipeline of flowing through; One or more outlets allow the liquid mass flowing nozzle; At least two in the time of nozzle operation and the liquid electrodes in contact, when a suitable voltage was fed into above-mentioned electrode, liquid particle just was discharged away like this; It is characterized in that: at least one in the above-mentioned electrode has a liquid contact region territory, this zone comprises the compact arranged non-fiber conducting element of a row, they, just can be concentrated at the electric field that the electrode points nozzle is produced so that form the independent electrode points of a row basically from the electrode upper process.
2, a kind of electrostatic atomiser, it comprises a pipeline, when in use, liquid this pipeline of flowing through; One or more outlets allow the liquid mass flowing nozzle; At least two in the time of nozzle operation and the liquid electrodes in contact, when a suitable voltage was fed into above-mentioned electrode, liquid particle just was discharged away like this; It is characterized in that: at least one in the above-mentioned electrode has a liquid contact region territory, and this zone comprises the conducting element of one or more multiaspects.
3, a kind of electrostatic atomiser, it comprises a pipeline, when in use, liquid this pipeline of flowing through; One or more outlets can make the liquid mass flowing nozzle; At least two and liquid electrodes in contact, in the time of nozzle operation, be used for the discharge liquid particle, be characterised in that: one or more outlets are parts of electrode, when using, a high pressure is fed on the above-mentioned electrode, and above-mentioned electrode has a liquid contact region territory, this zone comprises the compact arranged conducting element of a row, these elements, just can be concentrated at the electric field that the electrode points nozzle is produced so that form the independent electrode points of a row usually from the electrode upper process.
4, a kind of electrostatic atomiser, it comprises a pipeline, when in use, liquid this pipeline of flowing through; One or more outlets can make the liquid mass flowing nozzle; At least two and liquid electrodes in contact, in the time of nozzle operation, be used for the discharge liquid particle, be characterised in that: one or more outlets are parts of electrode, when using, a high pressure is fed on the above-mentioned electrode, have a liquid contact region territory in the above-mentioned electrode, this zone comprises the conducting element of one or more multiaspects.
5, as the described nozzle of above-mentioned arbitrary claim, it is characterized in that: described element is a diamond compound.
6, as the described nozzle of above-mentioned arbitrary claim, it is characterized in that: described element is the carbon group compound with similar diamond properties.
7, as the described nozzle of above-mentioned arbitrary claim, it is characterized in that: described element has constituted the part of diamond coatings.
8, as the described nozzle of above-mentioned arbitrary claim, it is characterized in that: described element is the spherical shell shape molecule.
9, as the described nozzle of above-mentioned arbitrary claim, it is characterized in that: described element is carbon 64 compounds.
10, as the described nozzle of above-mentioned arbitrary claim, it is characterized in that: one or more size of component are less than 500 microns.
11, as the described nozzle of above-mentioned claim 7, it is characterized in that: one or more size of component are between 10 to 150 microns.
12, as the described nozzle of above-mentioned arbitrary claim, it is characterized in that: first electrode comprises the above-mentioned outlet of a row, second electrode and the above-mentioned first electrode gap certain distance allow liquid to pass through between them, the liquid contact surface of above-mentioned second electrode have one row said elements, an element and an above-mentioned outlet over against.
13, as the described nozzle of above-mentioned claim 12, it is characterized in that: the surface of second electrode over against the one or more parts between the outlet does not have said elements.
14, as above-mentioned claim 1,2,5 to 11 described nozzles, it is characterized in that: first electrode uses the above-mentioned outlet of a row, second electrode and the above-mentioned first electrode gap certain distance allow liquid to pass through between them, and first electrode also additionally has row's element.
15, as the described nozzle of above-mentioned arbitrary claim, it is characterized in that: one or more outlets can be in order to obtain runoff, one row's element is the annular that keeps at a certain distance away with one or more outlets, so just can be so that fluid passage pass one or more outlets, and this element is over against these one or more outlets.
16, a kind of nozzle is as any combination of above-mentioned and/or specification text and/or accompanying drawing is represented.
CNB2004800040342A 2003-02-12 2004-02-06 Electrostatic atomiser Expired - Fee Related CN100434188C (en)

Applications Claiming Priority (2)

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GB0303158.0 2003-02-12
GBGB0303158.0A GB0303158D0 (en) 2003-02-12 2003-02-12 An electrostatic atomiser

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CN1747789A true CN1747789A (en) 2006-03-15
CN100434188C CN100434188C (en) 2008-11-19

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US (1) US20060060683A1 (en)
EP (1) EP1592514B1 (en)
JP (1) JP2006517468A (en)
CN (1) CN100434188C (en)
AT (1) ATE361150T1 (en)
AU (1) AU2004210775A1 (en)
BR (1) BRPI0407406A (en)
DE (1) DE602004006231T8 (en)
GB (1) GB0303158D0 (en)
MX (1) MXPA05008514A (en)
WO (1) WO2004071670A1 (en)

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CN109457305A (en) * 2018-12-12 2019-03-12 青岛科技大学 A kind of built-in electrode vacuum environment electrostatic spinning apparatus and method

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Publication number Priority date Publication date Assignee Title
CN109457305A (en) * 2018-12-12 2019-03-12 青岛科技大学 A kind of built-in electrode vacuum environment electrostatic spinning apparatus and method
CN109457305B (en) * 2018-12-12 2021-04-09 青岛科技大学 Vacuum environment electrostatic spinning device with built-in electrode and method

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EP1592514A1 (en) 2005-11-09
EP1592514B1 (en) 2007-05-02
JP2006517468A (en) 2006-07-27
DE602004006231T2 (en) 2007-09-20
BRPI0407406A (en) 2006-01-10
GB0303158D0 (en) 2003-03-19
ATE361150T1 (en) 2007-05-15
WO2004071670A1 (en) 2004-08-26
DE602004006231D1 (en) 2007-06-14
CN100434188C (en) 2008-11-19
US20060060683A1 (en) 2006-03-23
AU2004210775A1 (en) 2004-08-26
MXPA05008514A (en) 2006-03-08
DE602004006231T8 (en) 2008-01-03

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