CN1731118A - Agitator shaft end seal failure diagnosis apparatus - Google Patents
Agitator shaft end seal failure diagnosis apparatus Download PDFInfo
- Publication number
- CN1731118A CN1731118A CN 200510032055 CN200510032055A CN1731118A CN 1731118 A CN1731118 A CN 1731118A CN 200510032055 CN200510032055 CN 200510032055 CN 200510032055 A CN200510032055 A CN 200510032055A CN 1731118 A CN1731118 A CN 1731118A
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- China
- Prior art keywords
- slide bar
- oil
- shaft end
- end seal
- setting nut
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Abstract
The invention discloses an agitator axle end sealed failure diagnose, which comprises a slide body, a slide bar, a spring, an adjusting nut and a sensor, wherein the slide bar, the spring and the adjusting nut are positioned inside the slide body; the oil inlet hole and the oil outlet hole connected with the butter lubricate pipe are positioned on the slide body; the oil inlet hole and the oil outlet hole are interconnected and are not on a line; one end of the slide bar is connected with the oil inlet hole. While the other end is connected with the nut; the step part is positioned on the slide bar; the spring is positioned between the step part and the adjusting nut; the sensor is positioned on the slide body which is in opposite direction of the oil inlet hole.
Description
Technical field
The present invention is mainly concerned with the concrete mixer field that building trade is used, and refers in particular to a kind of agitator shaft end seal failure diagnosis apparatus.
Background technology
The present domestic and international horizontal axis forced concrete mixer of producing, axle end sealing device mainly seals, and makes mud not enter axle head and protects main shaft.Axle end sealing device comprises one group of fluctuate hermetical ring and rubber oil seal with reinforce, mainly fills with the internal voids of axle end sealing device by butter, block mud and make it can not enter axle end sealing device, thus the operate as normal of assurance bearing and main shaft.Butter is delivered to axle end sealing device by ram pump, and this ram pump has single pump and multiple spot pump, and single pump pumps oil and is branched off into each shaft end seal point through distribution valve, and the oil that each pump of multiple spot pump pumps then directly arrives the shaft end seal point.Ram pump pump oil is circulation in sexual cycle at interval, and the oil flow of pipeline Neihuang County is every flow out a little while.In actual production process, even international top-brand stirring machine, the shaft end seal spillage also happens occasionally, its key reason is not have pick-up unit on the oil circuit, when ram pump or distribution valve break down, does not have butter to inject shaft end seal, and stirring machine works on, then can cause mud to be invaded from main shaft rotation gap, very fast destruction shaft end seal wear spindle, mud leaks from axle head.
Summary of the invention
The technical problem to be solved in the present invention just is: at the technical matters of prior art existence; provide a kind of can in time monitoring whether to have butter to enter in the agitator shaft end seal; thereby guaranteed the sealing of shaft end seal; protect main shaft not to be damaged, prolonged the agitator shaft end seal failure diagnosis apparatus of main shaft and bearing life.
In order to solve the problems of the technologies described above, the solution that the present invention proposes is: a kind of agitator shaft end seal failure diagnosis apparatus, it is characterized in that: it comprises gliding mass, slide bar, spring, setting nut and sensor, slide bar, spring and setting nut all are located in the gliding mass, offer the oil-in and the oil-out that are connected with the butter lubrication piping on the described gliding mass, this oil-in and oil-out communicate and not point-blank; One end of slide bar links to each other with oil-in, and the other end links to each other with setting nut; Slide bar is provided with stage portion, is arranged with spring between stage portion and setting nut; Described sensor be located at the rightabout gliding mass of oil-in on.
Be provided with a pushing block between described oil-in and the slide bar.
The described slide bar position that contacts with gliding mass is provided with packoff.
For being threaded, and offer a center pit on the setting nut between described setting nut and the gliding mass, slide bar is arranged in the center pit of setting nut.
Described sensor adopts touch sensor or inductosyn.
Compared with prior art, the invention has the advantages that: the present invention is simple in structure, on the concrete mixer applicable to all size; Whether the present invention takes to detect has butter to flow to the shaft end seal scheme; according to butter interval property flow feature in the pipeline; before flowing into shaft end seal, butter increases pick-up unit of the present invention on nearby the pipe; when the ram pump or the distribution valve of stirring machine breaks down; not when the shaft end seal fuel feeding; slide bar just can not produce change in displacement; like this; sensor of the present invention will in time send alarm signal; the staff shuts down maintenance ram pump or distribution valve after learning information; so just avoided working on, caused taking place shaft end seal and damage at ram pump or the distribution valve rear stirrer that breaks down; major break downs such as main shaft wearing and tearing.In case shaft end seal and main shaft damage, economic loss is big, and maintenance cycle is long, particularly because of the maintenance that stops production, brings bigger economic loss.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1;
Fig. 2 is the cross-sectional schematic of A-A face among Fig. 1;
Fig. 3 is the structural representation of the embodiment of the invention 2;
Fig. 4 is the structural representation of the embodiment of the invention 3.
Marginal data
1, gliding mass 2, pushing block
3, slide bar 4, O-ring seal
5, spring 6, setting nut
7, sensor 8, oil-in
9, oil-out
11, butter lubrication piping 12, stage portion
Embodiment
Below with reference to accompanying drawing the present invention is described in further details.
Embodiment 1: as depicted in figs. 1 and 2, the agitator shaft end seal failure diagnosis apparatus among the present invention is mainly used in the concrete mixer of single horizontal axis and dual horizontal axle, and it is installed on the butter lubrication piping 11 of concrete mixer.This pick-up unit comprises gliding mass 1, slide bar 3, O-ring seal 4, spring 5, setting nut 6 and sensor 7, and slide bar 3, O-ring seal 4, spring 5 and setting nut 6 all are located in the gliding mass 1.Offer the oil-in 8 and the oil-out 9 that are connected with butter lubrication piping 11 on the gliding mass 1, this oil-in 8 and oil-out 9 communicate and not point-blank.One end of slide bar 3 links to each other with oil-in 8, this oil-in 8 can be blocked when compressing, and the other end links to each other with setting nut 6, is provided with O-ring seal 4 between slide bar 3 and the gliding mass 1 and does not allow butter infiltrate; In the present embodiment, be the plane with the surface of contact of oil-in 8 links on the slide bar 3.This slide bar 3 is provided with a stage portion 12, is arranged with spring 5 between stage portion 12 and setting nut 6.For being threaded, the therefore decrement that can be screwed into or back-out regulating spring 5 by screw thread increases or reduces the elastic force of spring 5 between setting nut 6 and the gliding mass 1; Offer a center pit on the setting nut 6, slide bar 3 is arranged in the center pit of setting nut 6, and with this center pit be clearance fit.The tail end of gliding mass 1 is provided with a sensor 7, and this sensor 7 is by being threaded on the gliding mass 1, can regulate distance between sensor 7 and the slide bar 3 by regulating screw thread, and this sensor 7 can adopt inductosyn, also can adopt touch sensor.
Embodiment 2: as shown in Figure 3, the structure of present embodiment and embodiment 1 is roughly the same, difference is on the slide bar 3 that the surface of contact with oil-in 8 links is a circular conical surface, this conical end face can make slide bar 3 better link to each other with oil-in 8, when slide bar 3 is in the state of blocking oil-in 8, better tightness.The rest may be inferred, and structure of the present invention is not limited to the structure of embodiment, and the surface of contact with oil-in 8 links on this slide bar 3 can also be other shapes.
The principle of work of principle of work: embodiment 1 and embodiment 2 is basic identical, all be to take to detect whether to have butter to flow to the shaft end seal scheme, according to butter interval property flow feature in the pipeline, before flowing into shaft end seal, butter increases pick-up unit of the present invention on nearby the pipe, the pressure oil that comes from oil pump reaches gliding mass 1 through butter lubrication piping 11, flow into from the oil-in 8 of gliding mass 1, oil-out from the gliding mass 19 flows out again, in this process, pressure oil promotes slide bar 3 and moves right, spring 5 is compressed, and sensor 7 detects the action of slide bar 3, sends signal working properly; If what adopt is inductosyn, when slide bar 3 close sensors 7, sensor 7 can send signal; If what adopt is touch sensor, when slide bar 3 was pushed down sensor 7, sensor 7 promptly sent signal.When oil pump rests, under the elastic force of spring 5, promote slide bar 3 and reset, block oil-in 8.In time oil pump work period, sensor 7 does not detect the action of slide bar 3, and sensor 7 sends alarm signal, and prompting does not have oil and flows into shaft end seal.Device of the present invention is installed on the system product of concrete mixer all size; when ram pump or distribution valve break down; not when the shaft end seal fuel feeding; sensor 7 will send alarm signal; the staff in time shuts down maintenance ram pump or distribution valve after learning information; just can avoid after ram pump or distribution valve break down, also allowing stirring machine work on, thereby cause shaft end seal to damage the phenomenon of main shaft wear-out failure.
Embodiment 3: as shown in Figure 4, the agitator shaft end seal failure diagnosis apparatus among the present invention is mainly used in the concrete mixer of single horizontal axis and dual horizontal axle, and it is installed on the butter lubrication piping 11 of concrete mixer.This pick-up unit comprises gliding mass 1, pushing block 2, slide bar 3, O-ring seal 4, spring 5, setting nut 6 and sensor 7, and slide bar 3, O-ring seal 4, spring 5 and setting nut 6 all are located in the gliding mass 1.Offer the oil-in 8 and the oil-out 9 that are connected with butter lubrication piping 11 on the gliding mass 1, this oil-in 8 and oil-out 9 communicate and not point-blank.One end of slide bar 3 links to each other with oil-in 8, and the other end links to each other with setting nut 6, is provided with O-ring seal 4 between slide bar 3 and the gliding mass 1 and does not allow butter infiltrate.Also be provided with pushing block 2 on the slide bar 3 and between the oil-in 8, this pushing block 2 can block oil-in 8, and in the present embodiment, this pushing block 2 adopts steel ball.This slide bar 3 is provided with a stage portion 12, is arranged with spring 5 between stage portion 12 and setting nut 6.Referring to Fig. 2, for being threaded, the therefore decrement that can be screwed into or back-out regulating spring 5 by screw thread increases or reduces the elastic force of spring 5 between setting nut 6 and the gliding mass 1; Offer a center pit on the setting nut 6, slide bar 3 is arranged in the center pit of setting nut 6, and with this center pit be clearance fit.The tail end of gliding mass 1 is provided with a sensor 7, and this sensor 7 is by being threaded on the gliding mass 1, can regulate distance between sensor 7 and the slide bar 3 by regulating screw thread, and this sensor 7 can adopt inductosyn, also can adopt touch sensor.
Principle of work: whether present embodiment is taked to detect has butter to flow to the shaft end seal scheme, according to butter interval property flow feature in the pipeline, before flowing into shaft end seal, butter increases pick-up unit of the present invention on nearby the pipe, the pressure oil that comes from oil pump reaches gliding mass 1 through butter lubrication piping 11, flow into from the oil-in 8 of gliding mass 1, oil-out from the gliding mass 19 flows out again, in this process, pressure oil promotes slide block 2 drive slide bars 3 and moves right, spring 5 is compressed, sensor 7 detects the action of slide bar 3, sends signal working properly; If what adopt is inductosyn, when slide bar 3 close sensors 7, sensor 7 can send signal; If what adopt is touch sensor, when slide bar 3 was pushed down sensor 7, sensor 7 promptly sent signal.When oil pump rests, under the elastic force of spring 5, promote slide bar 3 and reset, slide bar 3 promotes pushing block 2 and blocks oil-in 8.In time oil pump work period, sensor 7 does not detect the action of slide bar 3, and sensor 7 sends alarm signal, and prompting does not have oil and flows into shaft end seal.Device of the present invention is installed on the system product of concrete mixer all size; when ram pump or distribution valve break down; not when the shaft end seal fuel feeding; sensor 7 will send alarm signal; the staff in time shuts down maintenance ram pump or distribution valve after learning information; just can avoid after ram pump or distribution valve break down, also allowing stirring machine work on, thereby cause shaft end seal to damage the phenomenon of main shaft wear-out failure.
Claims (8)
1, a kind of agitator shaft end seal failure diagnosis apparatus, it is characterized in that: it comprises gliding mass (1), slide bar (3), spring (5), setting nut (6) and sensor (7), slide bar (3), spring (5) and setting nut (6) all are located in the gliding mass (1), offer the oil-in (8) and the oil-out (9) that are connected with butter lubrication piping (11) on the described gliding mass (1), this oil-in (8) communicates with oil-out (9) and not point-blank: an end of slide bar (3) links to each other with oil-in (8), and the other end links to each other with setting nut (6); Slide bar (3) is provided with stage portion (12), is arranged with spring (5) between stage portion (12) and setting nut (6); Described sensor (7) be located at the rightabout gliding mass of oil-in (8) (1) on.
2, agitator shaft end seal failure diagnosis apparatus according to claim 1 is characterized in that: be provided with a pushing block (2) between described oil-in (8) and the slide bar (3).
3, agitator shaft end seal failure diagnosis apparatus according to claim 1 and 2 is characterized in that: described slide bar (3) position that contacts with gliding mass (1) is provided with packoff (4).
4, agitator shaft end seal failure diagnosis apparatus according to claim 1 and 2, it is characterized in that: between described setting nut (6) and the gliding mass (1) for being threaded, and setting nut offers a center pit on (6), and slide bar (3) is arranged in the center pit of setting nut (6).
5, agitator shaft end seal failure diagnosis apparatus according to claim 3, it is characterized in that: between described setting nut (6) and the gliding mass (1) for being threaded, and setting nut offers a center pit on (6), and slide bar (3) is arranged in the center pit of setting nut (6).
6, agitator shaft end seal failure diagnosis apparatus according to claim 1 and 2 is characterized in that: described sensor (7) adopts touch sensor or inductosyn.
7, agitator shaft end seal failure diagnosis apparatus according to claim 3 is characterized in that: described sensor (7) adopts touch sensor or inductosyn.
8, agitator shaft end seal failure diagnosis apparatus according to claim 4 is characterized in that: described sensor (7) adopts touch sensor or inductosyn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100320551A CN100386609C (en) | 2005-08-25 | 2005-08-25 | Agitator shaft end seal failure diagnosis apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100320551A CN100386609C (en) | 2005-08-25 | 2005-08-25 | Agitator shaft end seal failure diagnosis apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1731118A true CN1731118A (en) | 2006-02-08 |
| CN100386609C CN100386609C (en) | 2008-05-07 |
Family
ID=35963514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100320551A Expired - Fee Related CN100386609C (en) | 2005-08-25 | 2005-08-25 | Agitator shaft end seal failure diagnosis apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100386609C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011032406A1 (en) * | 2009-09-21 | 2011-03-24 | 湖南三一智能控制设备有限公司 | Automatic silting- removing method for shaft sealing device of concrete mixer and device thereof |
| CN104748914A (en) * | 2015-04-15 | 2015-07-01 | 句容五星机械制造有限公司 | Dumper leakage fault detection method |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2122396B (en) * | 1982-06-11 | 1986-02-19 | Exxon Research Engineering Co | Monitoring system for example for a pump or fluid mixer/agitator |
| CN87204871U (en) * | 1987-03-26 | 1987-10-21 | 中国建筑科学研究院建筑机械化研究所 | Axle end-sealing unit for mortar mixer |
| CN2148240Y (en) * | 1991-12-19 | 1993-12-01 | 张林征 | Shaft end oil supply device for horizontal shaft concrete mixer |
| CN2334486Y (en) * | 1998-04-29 | 1999-08-25 | 北京降解塑料研究中心 | High-speed agitator capable of preventing material from leaking out outlet |
| CN2708991Y (en) * | 2004-06-17 | 2005-07-13 | 上海宝钢化工有限公司 | Sealing device of stirring machine |
| CN2831073Y (en) * | 2005-08-26 | 2006-10-25 | 三一重工股份有限公司 | Shaft end sealing fault diagnostic device for agitator |
-
2005
- 2005-08-25 CN CNB2005100320551A patent/CN100386609C/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011032406A1 (en) * | 2009-09-21 | 2011-03-24 | 湖南三一智能控制设备有限公司 | Automatic silting- removing method for shaft sealing device of concrete mixer and device thereof |
| CN104748914A (en) * | 2015-04-15 | 2015-07-01 | 句容五星机械制造有限公司 | Dumper leakage fault detection method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100386609C (en) | 2008-05-07 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yi Xiaogang Inventor after: Peng Guocheng Inventor after: Chen Minglin Inventor after: Feng Zhiming Inventor before: Peng Guocheng Inventor before: Chen Minglin Inventor before: Feng Zhiming |
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| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: PENG GUOCHENG CHEN MINGLIN FENG ZHIMING TO: YI XIAOGANG PENG GUOCHENG CHEN MINGLIN FENG ZHIMING |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080507 Termination date: 20170825 |