CN1725609A - Permanent magnet brushless DC motor - Google Patents

Permanent magnet brushless DC motor Download PDF

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Publication number
CN1725609A
CN1725609A CNA2005100275132A CN200510027513A CN1725609A CN 1725609 A CN1725609 A CN 1725609A CN A2005100275132 A CNA2005100275132 A CN A2005100275132A CN 200510027513 A CN200510027513 A CN 200510027513A CN 1725609 A CN1725609 A CN 1725609A
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CN
China
Prior art keywords
bearing
motor
end cap
brushless
rotating shaft
Prior art date
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Pending
Application number
CNA2005100275132A
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Chinese (zh)
Inventor
任奕彪
任亦云
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Zhongbang Electric Machine Science & Technology Co Ltd Ningbo
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to CNA2005100275132A priority Critical patent/CN1725609A/en
Publication of CN1725609A publication Critical patent/CN1725609A/en
Pending legal-status Critical Current

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  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Motor Or Generator Frames (AREA)

Abstract

A DC motor of permanent - magnet brushless type consists of motor includes stator assembly , rotator assembly embedded with high strength permanent - magnet material , bearing , end cover , fan blades and case ; driving and speed regulating device including driving controller , speed regulating potentiometer , forward and backward switch ; and connector assembly for realizing electronic change -over , forward and backward rotation,step-less speed regulation and brake.

Description

Brushless, permanently excited direct current motor
Technical field
The present invention relates to motor manufacturing technology field, is a kind of brushless, permanently excited direct current motor that adopts the high strength magnetic material to make in rotor assembly.
Background technology
Motor is one of human greatest invention.After motor had been arranged, revolutionary variation had taken place in human being's production, life.Certainly, any motor all is to rely on electric current to produce field drives moment through coil windings and the dynamic power machine that rotates.But in different occasions, different purposes pattern, the power requirement of motor are all had nothing in common with each other, therefore the various motor inventions of a multitude of names are just arranged.If with the power supply classification of input, the branch of interchange, direct current is arranged, can divide single-phase, three-phase again in the interchange; Rated voltage branch with input has high pressure, low pressure; With volume and watt level branch, high-power, middle-size and small-size and electrical micro-machine are arranged; With purposes and use occasion branch plain edition, stepping type, fractional horse-power, servo type, explosion-proof type, submerged type or the like are arranged; With the control mode branch constant velocity type and frequency control type are arranged,, have brushless and the branch of brush is arranged if with the mode branch of electric current input; To make the material branch of rotor, the branch of excitation material and permanent magnetic material is arranged.Till settled the present, still not having a kind of motor at present is the product that comprehensively has above-mentioned various performances.Show according to looking into new data, domestic also less than more powerful permanent magnet DC brushless motor, the brushless electric machine that is used on the automobile start also only being arranged abroad then is the small-power direct current machine, and the non-brush permanent-magnet DC motor that still truly is not applied in the industrial production comes out.Therefore the insider looks forward to the relatively large low-voltage dc brushless motor appearance of power of occasions such as can being used for chemical industry, household electrical appliances, boats and ships, automobile, space flight, motor vehicle; and require its structure simpler; weight is lighter; stepless speed regulation, brushless commutation can not produce spark and overload protection arrangement is arranged.
Summary of the invention
Technical problem to be solved by this invention is the present situation at above-mentioned prior art, a kind of DC motor that does not have brush that adopts permanent magnetic material to make is provided, it has the efficient height, simple in structure, speed adjustable range is wide, non-commutation spark, and design power is relatively large, volume is small and exquisite, advantage in light weight, that manufacturing materials is economized.
The technical scheme that the present invention solves the problems of the technologies described above is: a kind of permanent magnet DC brushless motor, form by motor body, driving and speed regulating device, dedicated connector three parts.It is characterized in that: described motor body is made up of field frame assembly, rotor assembly, bearing, fan blade, end cap, fan housing; Described driving and speed regulating device comprise driving governor, speed-regulating potentiometer and two-direction switch; Described dedicated connector comprises multi-core socket and porous pin.Described field frame assembly comprises that shell, support and installation foot hole, outer casing inner wall are embedded with winding, and is provided with the magneto rotor assembly of its axial rotation relatively in inside.Described rotor assembly comprises rotor body and the rotating shaft that is located at the center, and an end of rotating shaft is located at end cap central authorities by bearing A, and the output of armature spindle then passes the central authorities that bearing B is arranged on the shell seal end face; The rotating shaft of above-mentioned rotor assembly is stretched out outside the end cap, and on the one section axle in the outside of stretching out, be fixed with one the cooling usefulness fan blade, the fan blade outside is covered with a fan housing that fixes with end cap, can prevent the long-time running of motor so effectively and overheated, makes the motor can continuous operation.For the fit clearance between energy self-aligning bearing and the end cap, be provided with a corrugated gasket between above-mentioned bearing A and the end cap the inside.Above-mentioned end cap the inside central authorities are provided with a bearing pedestal, and described bearing A is just ccontaining to be positioned in this bearing pedestal, and the inside, described shell seal end central authorities also are provided with a bearing pedestal, and described bearing B is just ccontaining to be positioned in this bearing pedestal.Adopt aforesaid way bearing A and bearing B more stably can be fixed in the enclosure.But the shell of said stator assembly is provided with the vertical or horizontal fixing installation foot hole of power supply machine, and the end cap of base one end also can be connected with the installation foot hole on the shell during vertical installation.
Be provided with automatic reverse, stepless speed regulation and braking circuit assembly that electronic component and wiring board are formed in the described driving governor, and the subsidiary speed-regulating potentiometer that is provided with; Described dedicated connector comprises multi-core socket and porous plug, they respectively with being electrically connected of power supply, speed-regulating potentiometer, two-direction switch and motor windings, can export three-phase electricity after the direct current frequency conversion of input, drive the rotor rotation.
Compared with prior art, the invention has the advantages that:, need not carry out excitation to rotor, thereby also just save brush and commutator segment because this rotor adopts high-intensity permanent magnet material, be a kind of direct current machine of brushless, realized direct current machine in application than large-power occasions.Therefore this motor does not just need to be provided with in addition commutator, so just do not have the spark that traditional motor produces when commutation yet.Also owing to adopted the Variable Frequency Speed Regulation Principle of brushless electric machine, realize stepless speed regulation, along with the increasing of load, this motor can both keep harder torque in the rated power scope like this; Because of having adopted the magneto rotor assembly, stator winding coefficient height designs closely, so efficiency of motor improves relatively simultaneously; Owing to adopt electronic speed regulation, braking, therefore not only can save mechanical braking mechanism, also reduced noise and mechanical energy consumption, thereby the volume of whole motor is reduced, weight saving, designs simplification.
Description of drawings
Fig. 1 is a structure broken away view of the present invention;
Fig. 2 is a structure cutaway view of the present invention;
Fig. 3 is the electrical connection schematic diagram (annotate: DC represents dc power plug, is hole, the core floor plan schematic diagram of connector in the frame of broken lines) of driving governor of the present invention and motor main body;
Each title and mark among the figure: 1. shell 2. supports and installation foot hole, 3. winding, 4. bearing A, 5. rotor, 6. rotating shaft A, 7. bearing B, 8. corrugated gasket, 9. end cap, 10. fan blade, 11. fan housings, 12. driving governors, 13. speed-regulating potentiometers, 14. porous sockets, 15. multi-pin connectors, 16. bearing pedestals, 17. bearing pedestals, 18. two-direction switchs.
Embodiment
Now with accompanying drawing the present invention is described in further detail in conjunction with the embodiments.Fig. 1~a kind of small-sized DC motor shown in Figure 3, it constitutes field frame assembly by shell 1, support and installation foot hole 2 and the winding 3 that is embedded in shell 1 inside; An end face at shell 1 has been screwed an end cap 9, can certainly adopt alternate manner end cap 9 to be fixed on the end face of shell 1 of field frame assembly, as with bolt, screw rod connected mode or welding manner.Described end cap 9 the insides have a bearing pedestal 16; But the magneto rotor assembly that has a relative stator assembly axial rotation in the field frame assembly.Be inlaid with at least three blocks of above high strength permanent magnetic materials on rotor 5 bodies of described rotor assembly, the center is provided with rotating shaft 6, have a convex shoulder on the one end axle of rotating shaft 6, bearing A is fixed on this section axle by this convex shoulder, and in the ccontaining bearing pedestal 16 that is positioned end cap 9 the insides; Also be provided with a corrugated gasket 8 between bearing A and end cap 9 the insides, effect is the gap of regulating between end cap 9 and the bearing A; One end of rotating shaft 6 passes above-mentioned end cap 9 and stretches out end cap 9 outsides, is fixed with a fan blade 10 on this section axle, and the outside of fan blade 10 is provided with a fan housing 11 that fixes by screw with end cap 9; Also have a convex shoulder on one section axle of the output of the rotating shaft 6 of magneto rotor assembly, bearing B be fixed in this section rotating shaft 6 by this convex shoulder and the ccontaining bearing pedestal 17 that is positioned shell 1 Closed End in.
When using this motor, only need the lead that is connected with winding 3 that draw the side of the field frame assembly shell 1 of this brushless DC motor is assembled into porous plug 15 respectively, correspondingly insert the multi-core socket 14 that the lead of drawing from speed setting controller 12 is assembled into and be electrically connected; From the power-line plug that speed setting controller 12 is drawn, be inserted on the Direct current power source socket that is lower than 60V.Also there is a branch of lead to draw and be assembled into a porous plug on the subsidiary speed-regulating potentiometer 13, another multi-core socket that inserts on the driving governor 12 is electrically connected, thereby form whole drive circuit and control circuit, two-direction switch 18 then directly inserts another multi-core socket, by regulating speed-regulating potentiometer 13 and two-direction switch 18, reach the purpose of stepless speed regulation, braking and rotating.

Claims (5)

1. brushless, permanently excited direct current motor, by motor body, drive and speed regulating device, dedicated connector three parts are formed, described motor body includes field frame assembly, rotor assembly, bearing A (4), bearing B (7), end cap (9), fan blade (10) and fan housing (11), it is characterized in that: an end of motor body is fixed with end cap (9), be provided with the magneto rotor assembly of its axial rotation relatively in the inside of field frame assembly, comprise the rotating shaft (6) at magneto rotor (5) body and center, rotating shaft (6) is passed bearing A (4) and is located on the end cap (9), rotating shaft (6) is stretched out on outer one section of end cap (9) and is fixed with a fan blade (10), is provided with a fan housing (11) that fixes with end cap (9) in the outside of fan blade (10); Described driving and speed regulating device are made up of driving governor (12), speed-regulating potentiometer (13), two-direction switch (18), they connect into dedicated connector by lead, form with stator winding (3), DC power supply, speed-regulating potentiometer (13) and the two-direction switch (18) of motor respectively to be electrically connected.
2. brushless, permanently excited direct current motor as claimed in claim 1, it is characterized in that described field frame assembly comprises shell (1), support and installation foot hole (2) and the winding (3) more than set at least one pair of in shell (1), the lead of winding (3) is drawn by connecting lead from a side and is connected with driving governor (12), DC power supply, and field frame assembly shell (1) bottom or end face are provided with support and installation foot hole (2) of the horizontal or vertical fixedly usefulness of the motivation of can powering.
3. brushless, permanently excited direct current motor as claimed in claim 1, it is characterized in that described rotor assembly comprises rotor (5) body and the rotating shaft (6) that is inlaid with high strength permanent magnets, the two ends of rotating shaft (6) are respectively equipped with convex shoulder, bearing A (4) and bearing B (7) are enclosed within respectively on two convex shoulders, end cap (9) the inside is provided with a bearing pedestal (16), the blind end of described field frame assembly also is provided with a bearing pedestal (17), and described bearing A (4) and bearing B (7) be ccontaining being positioned in these two bearing pedestals respectively just.
4. brushless, permanently excited direct current motor as claimed in claim 1 is characterized in that described driving governor (12) is a box body, in establish electronic component and wiring board, be provided with the knob of speed-regulating potentiometer (13) in a side.
5. brushless, permanently excited direct current motor as claimed in claim 1, it is characterized in that multi-core socket (14) and porous plug (15) that described dedicated connector comprises lead and connects into, comprise that is also directly inserted the two-direction switch (18) that multi-core socket (14) can use.
CNA2005100275132A 2005-06-28 2005-06-28 Permanent magnet brushless DC motor Pending CN1725609A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA2005100275132A CN1725609A (en) 2005-06-28 2005-06-28 Permanent magnet brushless DC motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA2005100275132A CN1725609A (en) 2005-06-28 2005-06-28 Permanent magnet brushless DC motor

Publications (1)

Publication Number Publication Date
CN1725609A true CN1725609A (en) 2006-01-25

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ID=35924885

Family Applications (1)

Application Number Title Priority Date Filing Date
CNA2005100275132A Pending CN1725609A (en) 2005-06-28 2005-06-28 Permanent magnet brushless DC motor

Country Status (1)

Country Link
CN (1) CN1725609A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102064652A (en) * 2011-01-17 2011-05-18 李庆光 Direct current motor
CN104393733A (en) * 2014-12-03 2015-03-04 上海电动工具研究所 Integral high-speed permanent-magnet brushless direct-current motor for electric tool

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102064652A (en) * 2011-01-17 2011-05-18 李庆光 Direct current motor
CN102064652B (en) * 2011-01-17 2013-08-14 李庆光 Direct current motor
CN104393733A (en) * 2014-12-03 2015-03-04 上海电动工具研究所 Integral high-speed permanent-magnet brushless direct-current motor for electric tool

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Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
ASS Succession or assignment of patent right

Owner name: NINGBO ZHONGBANG MOTOR TECHNOLOGY CO., LTD.

Free format text: FORMER OWNER: REN YIBIAO

Effective date: 20081114

C41 Transfer of patent application or patent right or utility model
TA01 Transfer of patent application right

Effective date of registration: 20081114

Address after: Zhejiang province Fenghua City Xikou Zhen Wu Ling Lu 121-1, post encoding: 315502

Applicant after: Zhongbang Electric Machine Science & Technology Co., Ltd., Ningbo

Address before: Zhejiang province Fenghua City Xikou town Wu Ling Lu block No. 3 Building No. 3 post encoding: 315502

Applicant before: Ren Yibiao

C57 Notification of unclear or unknown address
DD01 Delivery of document by public notice

Addressee: Xu Zhejiang

Document name: Decision of Rejection

C12 Rejection of a patent application after its publication
RJ01 Rejection of invention patent application after publication

Open date: 20060125