CN1724620A - Energy-saving environmental protection type dimethylether industrial cutting gas - Google Patents
Energy-saving environmental protection type dimethylether industrial cutting gas Download PDFInfo
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- CN1724620A CN1724620A CN 200510021219 CN200510021219A CN1724620A CN 1724620 A CN1724620 A CN 1724620A CN 200510021219 CN200510021219 CN 200510021219 CN 200510021219 A CN200510021219 A CN 200510021219A CN 1724620 A CN1724620 A CN 1724620A
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Abstract
The invention relates to environment protection dimethyl ether industry cutting gas. The feature is that: it directly uses dimethyl ether as industry cutting gas; assistant gas and catalyst are added in, and the constituent content(wt%) is dimethyl ether 20-90%, assistant gas 5-80%, catalyst 0.1-10%. And the assistant gas could be ethyne, propane, or propylene, or any one, two or over two kinds of gases in LPG. The constituent content of the catalyst is 100g 90# petrol, 3-15g ferrocene, 3-15g (C5H5)2Fe, 1-5g hydrogen peroxide, 3-15g nitric acid iso-octa-lipide and 3-15g sodium bicarbonate.
Description
Technical field
The present invention relates to a kind of energy product innovation, especially a kind of can the use separately, or the energy-saving environmental protection type dimethylether industrial cutting gas of adding assist gas and catalyzer use.
Background technology
For a long time, acetylene-oxygen flame cutting has occupied the dominant position of gas flame cutting, and it has the flame temperature height, and cutting, welding speed are fast, technical maturity, and operating method is advantages such as the actually operating personnel are familiar with.But theoretical investigation and practical application show: there is following shortcoming in the acetylene-oxygen flame cutting:
(1) contain unsaturated link(age) in the acetylene molecule, character is active, the explosion hazard height
(2) the acetylene raw material is a calcium carbide, and it is huge, seriously polluted to consume energy;
(3) operating process easily produces tempering phenomenon, easily has an accident.
In order to eliminate all negative consequences that the acetylene-oxygen cutting brings, people are seeking the acetylene gas surrogate always, and have developed the Cutting Gas based on petroleum-type byproducts such as propane, propylene.Though their safety and environmental protection performance improves significantly than acetylene gas, flame temperature and cutting speed in feet per minute are superior not as the acetylene-oxygen cutting, and the price height, and it is single to originate, and temperature is wayward.
Summary of the invention
The object of the present invention is to provide and a kind ofly can adjust calorific value as required, energy-conserving and environment-protective, cheap, temperature can be controlled, raw material sources abundant, can adapt to the energy-saving environmental protection type dimethylether industrial cutting gas of different application occasion.
The technical scheme that is adopted is in order to achieve the above object:
Dme is a kind of novel clean fuel, is raw material production with oil, Sweet natural gas, coal, and raw material sources are abundant.Along with the development of dme maximization technology, its production cost reduces significantly in recent years, has possessed the price of competing with the petroleum-type byproduct, uses dme as the cutting fuel gas source, is initiative of the present invention.
So directly substituting acetylene with dme is great characteristics of the present invention as industry cutting combustion gas.
Yet the dme calorific value is lower, and directly combustion flame temperature is about 2300 ℃, and using to compare with acetylene gas on big thickness steel plate does not have much difference, but is used for little thickness steel plate cutting and soldering, perforate etc. seem that than acetylene speed is slower.In order to remedy this defective of dme, the present invention starts with from flame mechanism, have combustion-supporting, catalysis on a small quantity by adding, the catalyzer of cracking and the poly-function of resistance, the dme combustionvelocity is accelerated, heating is concentrated, thereby flame temperature is brought up to about 2900 ℃, satisfied the demand of industrial common cutting substantially.Concrete prescription is to be main component with the dme, adds other assist gas and have the catalyzer thorough mixing that combustion-supporting, catalysis, cracking and resistance gather on a small quantity to form, and (wt%) is as follows for its component concentration:
Dme 20-90%,
Assist gas 5-80%,
Catalyzer 0.1-10%.
Described assist gas is an acetylene, or propane, or propylene, or any in the liquefied petroleum gas (LPG), or two kinds, two or more mixed gas.
Described catalyst component content is as follows:
90# gasoline 100g,
Ferrocene 3～15g,
Dimerization ring penta ethene iron [(C
5H
5)
2Fe] 3～15g,
Hydrogen peroxide 1～5g,
Isooctyl ester nitrate 3～15g,
Sodium bicarbonate 3～15g.
The preparation method of energy-saving environmental protection type dimethylether industrial cutting gas is:
A. prepare by said ratio have combustion-supporting, catalysis, cracking and the poly-catalyzer of resistance;
B. earlier with catalyzer charged pressure jar;
C. again with dme charged pressure jar in proportion;
D. at last with assist gas charged pressure jar in proportion.
The invention has the advantages that:
1. dme is a kind of novel clean fuel, is raw material production with oil, Sweet natural gas, coal, and raw material sources are abundant.Along with the development of dme maximization technology, its production cost reduces significantly in recent years, and having possessed the price advantage of competing with the petroleum-type byproduct will become the infant industry fuel gas source.
2. the needs that can adapt to different user, the present invention introduces a small amount of assist gas as a supplement on single dme Cutting Gas basis, as acetylene, propane, propylene, liquefied petroleum gas (LPG) etc., give full play to the synergistic effect of multiple gases, the calorific value of dimethylether industrial combustion gas is changed with different occasions between 28.15～50.22MJ/kg scope.The dme wide material sources, cheap, it is less influenced by international oil price.
3. dme is an oxygenated fuel, sufficient combustion, safe, pollution-free.Multiple functions such as that catalyzer contains is combustion-supporting, catalysis, cracking and resistance are poly-can greatly improve the Cutting Gas temperature of combustion.
1. dme Cutting Gas and all the other component concentrations can be regulated, therefore can be according to the different demands of user, the industrial combustion gas of modulation thermal value range between 28.15～50.22MJ/kg.
Description of drawings
Fig. 1 is an industrial cutting gas experimental result picture of the present invention.
Wherein, the semi-automatic cutting dolly of experiment facility: GC1-30 is used for the steel plate cutting, and the manual jet absorption type burning torch of G01-30 is used for perforate.Experiment steel plate: 40mm plain carbon stool plate; Cutting torch: common plum blossom 2# cutting torch.
Embodiment
Embodiment one
A kind of energy-saving environmental protection type dimethylether industrial cutting gas, it is characterized in that: with dme, or be main component, add other assist gas and have combustion-supporting, catalysis, cracking and the poly-catalyzer of resistance with the dme, thorough mixing forms, and (wt%) is as follows for its component concentration:
Dme 55%,
Assist gas 44%,
Catalyzer 1%.
Embodiment two
A kind of energy-saving environmental protection type dimethylether industrial cutting gas is characterized in that: with the dme is main component, adds other assist gas and has the poly-catalyzer of combustion-supporting, catalysis, cracking and resistance, and thorough mixing forms, and (wt%) is as follows for its component concentration:
Dme 20%,
Assist gas 78%,
Catalyzer 2%.
Embodiment three
A kind of energy-saving environmental protection type dimethylether industrial cutting gas is characterized in that: with the dme is main component, adds other assist gas and has the poly-catalyzer of combustion-supporting, catalysis, cracking and resistance, and thorough mixing forms, and (wt%) is as follows for its component concentration:
Assist gas 12%,
Catalyzer 3%.
Described assist gas is an acetylene, or propane, or propylene, or any in the liquefied petroleum gas (LPG), or two kinds, two or more mixed gas.
Described catalyzer embodiment
Embodiment 1:90# gasoline 100g, ferrocene 3g, dimerization ring penta ethene iron [(C
5H
5)
2Fe] 3g, hydrogen peroxide 1g, isooctyl ester nitrate 3g sodium bicarbonate 3g.
Embodiment 2:90# gasoline 100g, ferrocene 9g, dimerization ring penta ethene iron [(C
5H
5)
2Fe] 9g, hydrogen peroxide 3g, isooctyl ester nitrate 9g; Sodium bicarbonate 9g.
Embodiment 3:90# gasoline 100g, ferrocene 15g, dimerization ring penta ethene iron [(C
5H
5)
2Fe] 15g, hydrogen peroxide 5g, isooctyl ester nitrate 15g, sodium bicarbonate 15g.
Preparation method embodiment of the present invention
Embodiment one
A. get above-mentioned catalyzer 50g, inject 40L liquefied petroleum gas (LPG) empty bottle;
B. get industrial leuna gas 500g and inject above-mentioned LP gas cylinder;
C. industrial dme 4450g is injected LP gas cylinder;
D. valve-off shakes up placement, promptly finishes the production of 5kg energy-saving environmental protection type dimethylether (SF-1) industrial cutting gas.
Embodiment two:
A. get catalyzer 50g, inject 40L liquefied petroleum gas (LPG) empty bottle;
B. get acetylene 500g and inject above-mentioned LP gas cylinder;
C. industrial dme 4450g is injected LP gas cylinder;
D. valve-off shakes up placement, promptly finishes the production of 5kg energy-saving environmental protection type dimethylether (SF-2) acetylene industrial cutting gas.
Embodiment three:
A. get catalyzer 50g, inject 40L liquefied petroleum gas (LPG) empty bottle;
B. get industrial leuna gas 1000g and inject above-mentioned LP gas cylinder;
C. industrial dme 3950g is injected LP gas cylinder;
D. valve-off shakes up placement, promptly finishes the production of 5kg energy-saving environmental protection type dimethylether (SF-3) industrial cutting gas.
Claims (6)
1. energy-saving environmental protection type dimethylether industrial cutting gas is characterized in that:
A. directly cut combustion gas as industry with dme;
B. based on dme, add assist gas and catalyzer, its component concentration is as follows:
Dme 20-90%,
Assist gas 5-80%,
Catalyzer 0.1-10%.
2. energy-saving environmental protection type dimethylether industrial cutting gas according to claim 1 is characterized in that: the component concentration of described catalyzer is:
90# gasoline 100g,
Ferrocene 3～15g,
Dimerization ring penta ethene iron [(C
5H
5)
2Fe] 3～15g,
Hydrogen peroxide 1～5g,
Isooctyl ester nitrate 3～15g,
Sodium bicarbonate 3～15g.
3. root energy-saving environmental protection type dimethylether industrial cutting gas according to claim 2, it is characterized in that: described assist gas is an acetylene, or propane, or propylene, or any in the liquefied petroleum gas (LPG), or two kinds, two or more mixed gas.
4. energy-saving environmental protection type dimethylether industrial cutting gas according to claim 1 is characterized in that: the preparation method of energy-saving environmental protection type dimethylether SF-1 industrial cutting gas is:
A. get catalyzer 50g earlier, inject 40L liquefied petroleum gas (LPG) empty bottle;
B. get industrial leuna gas 500g and inject a LP gas cylinder;
C. more industrial dme 4450g is injected a LP gas cylinder;
D. last valve-off shakes up placement, promptly finishes the preparation of 5kg energy-saving environmental protection type dimethylether SF-1 industrial cutting gas.
5. energy-saving environmental protection type dimethylether industrial cutting gas according to claim 1 is characterized in that: the preparation method of energy-saving environmental protection type dimethylether SF-2 industrial cutting gas is:
A. get catalyzer 50g, inject 40L liquefied petroleum gas (LPG) empty bottle;
B. get acetylene 500g and inject above-mentioned LP gas cylinder;
C. industrial dme 4450g is injected LP gas cylinder;
D. valve-off shakes up placement, promptly finishes the preparation of 5kg energy-saving environmental protection type dimethylether SF-2 acetylene industrial cutting gas.
6. energy-saving environmental protection type dimethylether industrial cutting gas according to claim 1 is characterized in that: the preparation method of energy-saving environmental protection type dimethylether SF-3 industrial cutting gas is:
A. get catalyzer 50g, inject 40L liquefied petroleum gas (LPG) empty bottle;
B. get industrial leuna gas 1000g and inject above-mentioned LP gas cylinder;
C. industrial dme 3950g is injected LP gas cylinder;
D. valve-off shakes up placement, promptly finishes the preparation of 5kg energy-saving environmental protection type dimethylether SF-3 industrial cutting gas.
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| CNB2005100212190A CN100392051C (en) | 2005-07-05 | 2005-07-05 | Energy-saving environmental protection type dimethylether industrial cutting gas |
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|---|---|---|---|
| CNB2005100212190A CN100392051C (en) | 2005-07-05 | 2005-07-05 | Energy-saving environmental protection type dimethylether industrial cutting gas |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101089152B (en) * | 2007-07-10 | 2010-07-28 | 熊世平 | Industrial fuel gas for metal welding and cutting in high efficiency and low consumption |
| CN101220307B (en) * | 2008-01-23 | 2010-12-01 | 四川泸天化股份有限公司 | Novel dimethyl ether acetylene mix welding gas |
| CN103937571A (en) * | 2014-04-26 | 2014-07-23 | 张军 | Efficient cutting gas synergist, preparation method thereof as well as special adding equipment and method of efficient cutting gas synergist |
| CN109321294A (en) * | 2018-10-16 | 2019-02-12 | 宁波艾科制冷工程有限公司 | A kind of industry air mixture |
| CN109694762A (en) * | 2019-01-11 | 2019-04-30 | 浙江纺织服装职业技术学院 | A kind of ether hydro carbons welding gas |
| CN111356553A (en) * | 2017-11-17 | 2020-06-30 | 普莱克斯技术有限公司 | Oxygen fuel gas mixture and method of use |
| CN112195049A (en) * | 2020-09-01 | 2021-01-08 | 宁波盾科新材料有限公司 | Welding gas mixture without oxygen combustion supporting |
| CN112195048A (en) * | 2020-09-01 | 2021-01-08 | 宁波盾科新材料有限公司 | Welding gas mixture without oxygen combustion supporting |
| CN112195050A (en) * | 2020-09-01 | 2021-01-08 | 宁波盾科新材料有限公司 | Welding gas mixture without oxygen combustion supporting |
| CN116814307A (en) * | 2023-08-17 | 2023-09-29 | 广东雷火能源科技有限公司 | High-efficiency synthetic liquid fuel and processing method thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1206329C (en) * | 2003-06-15 | 2005-06-15 | 乐清市金佩克新能源有限公司 | Metal welding and cutting ether-hydrocarbon gas |
-
2005
- 2005-07-05 CN CNB2005100212190A patent/CN100392051C/en active Active
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101089152B (en) * | 2007-07-10 | 2010-07-28 | 熊世平 | Industrial fuel gas for metal welding and cutting in high efficiency and low consumption |
| CN101220307B (en) * | 2008-01-23 | 2010-12-01 | 四川泸天化股份有限公司 | Novel dimethyl ether acetylene mix welding gas |
| CN103937571A (en) * | 2014-04-26 | 2014-07-23 | 张军 | Efficient cutting gas synergist, preparation method thereof as well as special adding equipment and method of efficient cutting gas synergist |
| CN103937571B (en) * | 2014-04-26 | 2015-11-04 | 张军 | A kind of high efficiency cutting gas synergistic agent, preparation method and special interpolation equipment thereof and addition means |
| CN111356553A (en) * | 2017-11-17 | 2020-06-30 | 普莱克斯技术有限公司 | Oxygen fuel gas mixture and method of use |
| US11920097B2 (en) | 2017-11-17 | 2024-03-05 | Praxair Technology, Inc. | Oxy fuel gas mixtures and methods for use |
| CN109321294A (en) * | 2018-10-16 | 2019-02-12 | 宁波艾科制冷工程有限公司 | A kind of industry air mixture |
| CN109694762A (en) * | 2019-01-11 | 2019-04-30 | 浙江纺织服装职业技术学院 | A kind of ether hydro carbons welding gas |
| CN112195049A (en) * | 2020-09-01 | 2021-01-08 | 宁波盾科新材料有限公司 | Welding gas mixture without oxygen combustion supporting |
| CN112195048A (en) * | 2020-09-01 | 2021-01-08 | 宁波盾科新材料有限公司 | Welding gas mixture without oxygen combustion supporting |
| CN112195050A (en) * | 2020-09-01 | 2021-01-08 | 宁波盾科新材料有限公司 | Welding gas mixture without oxygen combustion supporting |
| CN116814307A (en) * | 2023-08-17 | 2023-09-29 | 广东雷火能源科技有限公司 | High-efficiency synthetic liquid fuel and processing method thereof |
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| Publication number | Publication date |
|---|---|
| CN100392051C (en) | 2008-06-04 |
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