CN1712221A - Automatic marking production line of bearing - Google Patents
Automatic marking production line of bearing Download PDFInfo
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- CN1712221A CN1712221A CN 200510084036 CN200510084036A CN1712221A CN 1712221 A CN1712221 A CN 1712221A CN 200510084036 CN200510084036 CN 200510084036 CN 200510084036 A CN200510084036 A CN 200510084036A CN 1712221 A CN1712221 A CN 1712221A
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- 230000007246 mechanism Effects 0.000 claims description 78
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- 238000004140 cleaning Methods 0.000 claims description 34
- 238000003825 pressing Methods 0.000 claims description 22
- 239000004744 fabric Substances 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 16
- 238000012360 testing method Methods 0.000 claims description 16
- 230000001141 propulsive effect Effects 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 14
- 238000002372 labelling Methods 0.000 claims description 13
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000009966 trimming Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
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- 238000012423 maintenance Methods 0.000 claims description 3
- 230000008520 organization Effects 0.000 claims description 3
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- 239000000047 product Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
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- 239000004020 conductor Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
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- 230000001052 transient effect Effects 0.000 description 1
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Abstract
An automatic marking production line for bearings is composed of an automatic feeder consisting of feeding tray and automatic single bearing feeder, a marking unit consisting of control panel, bearing driving cylinder, bearing track, bearing cleaner, marking unit, template and template locator, and an automatic collecting unit consisting of bearing driving unit, control panel and bearing collector.
Description
Technical field
The invention belongs to metal product mark technical field, particularly a kind of automatic marking production line of bearing.
Background technology
Some metal products, for example bearing will be stamped the relevant information about this product thereon before dispatching from the factory.The mark of the many at present employing galvano-cautery of product mark method.The mark process comprises: get product, mark location, mark, send product, for operations such as mark water.All by finishing this operation manually, have problems in the production practices: speed is slow for conventional method, therefore, can waste the plenty of time; The mark location is inaccurate; The mark pressure transient; Mark water feed flow is inhomogeneous, therefore cause the mark quality to be difficult to reach desirable effect lastingly, and the running stores waste is big, and especially people's the state of mind, energy, health etc. all vary with each individual, particularly night shift or overtime work, and the mark difficult quality ensures.For this large batch of repeated labor, realize that automatic operation will bring huge economic benefit.
Summary of the invention
The purpose of this invention is to provide a kind of automatic marking production line of bearing that is constituted by autoloader, automatic mark main frame, automatic material receiving machine, to rewinding, all realize operation automatically from feeding, cleaning, location, mark feed flow.
The objective of the invention is to realize by following proposal.
According to automatic marking production line of bearing of the present invention, it is characterized in that by autoloader I, automatic mark main frame II, automatic material receiving machine III forms, the discharging opening of autoloader I is connected with automatic mark main frame II charging aperture, automatically the bearing of the discharging opening of mark main frame II and automatic material receiving machine III inlet joins, and is electrically connected.
Autoloader I is by frame, be contained in this charging circular groove above frame, be contained in the disc bearing feed table in this charging circular groove, be contained in the power transmission shaft that is connected successively under this disc bearing feed table center, shaft coupling, reductor, motor, the frequency modulator of the adjustable speed that is connected of motor therewith, by the material toggling sheet that is sleeved on the supercentral little axle of feed table, be fixed on the automatic setting gauge that the back-moving spring on this little axle is formed, be located at the discharging opening of the band adjustable plate on the charging circular groove, being located near the limit for height device of discharging opening forms
2) mark main frame II comprises body automatically, be contained in the upper platen on this body, be contained in the control panel in the right front bight of this upper platen, be installed in the bearing propulsion cylinder mechanism on the upper platen from right to left successively, bearing track, the bearing cleaning mechanism, mark mechanism, masterplate detent mechanism and masterplate, be installed in the mark water liquid feed device that is connected with labelling head of lower body left part, the feeder that is connected with bearing propulsion cylinder mechanism, be installed in the power supply and the appliance controling plate that are connected with control panel and each electric component on lower body right side, the mark machine mainboard that is connected with mark mechanism, respectively with bearing propulsion cylinder mechanism, bearing track, mark mechanism, mark water liquid feed device, the external relay that feeder is connected
3) automatic material receiving machine III comprises body, be installed in the bearing inlet in the right front bight on this body table top, be located at row's bearing propulsive mechanism on table top right side, the bearing propulsive mechanism is adjacent therewith holds bearing housing, be contained in the collecting machine control panel of body side, be located at the mobile bearing baffle plate on row's bearing propulsive mechanism opposite
4) the mark main frame is provided with the general supply socket that is connected with each power unit, the feeder supply socket that is connected of general supply socket therewith, the collecting machine holding wire is connected with mark main frame appliance controling plate, collecting machine power supply and host power supply join, and collecting machine one row's bearing propulsive mechanism and external relay join.
The last row of described control panel from left to right is provided with total power switch; the test mode switch; the mark power switch; the propulsion cylinder switch; alarm lamp; alarm switch; second row from left to right is provided with the flow regulator that is connected with bearing propulsion cylinder mechanism; pneumatic indicator lamp; the mark counter that is connected with mark mechanism; the masterplate impression counter that is connected with reticle holder; the feed flow indicator lamp that is connected with mark mechanism; the continuous liquid supply button; the voltmeter of the 3rd row for being connected with power supply; ammeter; rewinding stopping alarm device; following row from left to right: the dynamo-electric source switch of the mark that is connected with mark mechanism; the mark time switch; mark voltage-regulation button; the mark time is regulated button; the feed flow time is regulated button; the collecting machine SR that is connected with collecting machine is located at the mark safeties of control panel right flank middle and upper part and the feed flow selection of times switch of downside thereof.
Described bearing propulsion cylinder mechanism is by the cylinder support that is fixed on the upper platen, be contained in the cylinder in this cylinder support, be contained in the bearing pushing plate of this cylinder piston front end, be contained in the cylinder lengthwise position trimming bolt and the fine setting trip bolt thereof of cylinder rear end, the set bolt of bearing propulsion cylinder organization soleplate and the propulsion cylinder location switch that is contained on the cylinder are formed.
Described bearing track is connected into by long rails and cross track, long rails is by vertical fixed head, vertical vertical adjustable plate of paralleling of fixed head and regulate bolt and upper platen is formed therewith, cross track by with the mutually concordant bearing access panel of the right-hand member of vertical adjustable plate, parallel transverse adjustable plate that the bearing access panel is relative therewith and adjusting bolt thereof and upper platen are formed, the right part inboard of described bearing track fixed head is provided with near switch, and this joins near switch and described appliance controling plate.
Described bearing cleaning mechanism is by the cleaning mechanism support that is located on the upper platen, be contained in the cleaning cloth device of this cleaning mechanism support front end, cleaning cloth fixed thereon, and support bracket fastened base form, the cleaning cloth device by anchor clamps, pressing plate and be clipped in anchor clamps and pressing plate between and the cleaning cloth clip that wraps in the cleaning cloth outside the pressing plate and be located at the pressing plate outer end formed.
Described mark mechanism is by the mark support that is located on the upper platen, be located at the labelling head of this mark support front end, being located at mark support on this mark bracket base vertically regulates bolt and forms, described mark support is by the column tube that is contained on the bracket base, be sleeved on rack beam and lifting handle on this column tube, the spring that is contained in the rack beam front end is contained, the adjusting set lever that is contained in culvert of rack beam front and back ends and spring and column tube junction surface is respectively formed, and labelling head is installed in the lower end that spring is contained.
Described masterplate detent mechanism is made up of masterplate anchor clamps and masterplate location lateral adjustments device, described masterplate anchor clamps are made up of active side anchor clamps and fixation side anchor clamps, the both sides anchor clamps are formed by pressing plate, base plate, the adjusting bolt that passes pressing plate and base plate, masterplate is clipped between pressing plate and the base plate, described masterplate location lateral adjustments device is by active side anchor clamps base plate, be located at sliding tray on this base plate, the horizontal adjustment bolt that is located in this sliding tray is formed.
Described power supply is provided with the general supply socket, the feeder supply socket, total power switch, the alternating current steady voltage plug that is connected of total power switch therewith, the transformer that voltage stabilizing AC power therewith is connected, respectively therewith transformer be connected+the 12V power switch and+24V power switch and line bank, described power supply also is provided with two power maintenance switch, is used for the floor push socket and the mark accessory power outlet of manual mark mode.
Described mark water liquid feed device is by the mark water receptacle, mark water solution feed pump, and the woven hose of linkage flag water solution feed pump and mark water receptacle, the liquid-level probe that is located in the mark water receptacle is formed, and the efferent duct of mark water solution feed pump is connected with mark mechanism.
Described feeder is by electrically-controlled valve, the three linked piece of forming by air gauge, filter and oil sprayer that is connected of electrically-controlled valve therewith, and the gas pipeline that is connected of three linked piece and cylinder is formed therewith.
Described row's bearing propulsive mechanism is by cylinder, the cylinder that is located at this cylinder rear portion advances length adjuster, the bearing that is connected the piston nose of cylinder advances long slab, being located at this bearing advances the propelling width lengthened plate of long slab one end to form, the described bearing housing front side that holds is provided with and holds the full set positions sheet of bearing housing case, it is full of switch that but back side edge is provided with the case of move left and right, rear side is provided with case and completely holds the casing adjustment sheet, the bearing inlet is by fixed base plate, be contained in the fixedly swash plate on this fixed base plate, adjustable plate and inlet are formed near switch, the described control panel that is contained in the collecting machine body side surface is provided with the air gauge that comprises that is connected with cylinder, the pneumatic triple piece of filter and oil sprayer, reversal valve, the propulsion cylinder flow control valve, advance the test button, propelling time adjusting knob, bearing adjusting knob blanking time of advancing, and the collecting machine attaching plug, the control signal line interface that is connected with mark main frame appliance controling plate.
Adopt automatic marking production line of bearing of the present invention, connect power supply after, production line is started working, the bearing on the self-feeding dish is sent to discharging opening, enters the mark main frame, cleans by cleaning mechanism, delivers to after the mark of mark mechanism by the collecting machine rewinding.Control panel on the mark main frame indicates the duty of production line and controls production process, is specified below:
(1) control panel general supply: the control panel total power switch, self-locking, it is bright to open back power supply indication red light.Connect the control system power supply.When mark water exhausted in the mark water receptacle, at this moment the warning of glittering of this switch answered supplemental markers water.
(2) test mode: self-locking, to press this switch green light bright.Control section enters test mode, and mark voltage is by the control of mark power supply, and propulsion cylinder can be controlled by switch.
(3) mark power supply: self-locking, it is bright to press this switch red colored lamp, and the mark power supply is controlled thus under test mode, and when installing or change masterplate, this function can be used as adjusts the masterplate use.
(4) propulsion cylinder: self-locking, it is bright to press this switch amber light.Propulsion cylinder is controlled thus under test mode, and when installing or change masterplate, this function can be used as adjusts the masterplate use.In non-test mode, utilize limit switch to regulate cylinder and advance the position.
(5) alarm: lack the material alarm, alarm warning reminding staff's charging or close production line when the bearing charging finishes.
(6) lack the material alarm switch: close or open to lack and expect alarm.
(7) continuous liquid supply button: when first erection unit or replacing mark water, press this button and can carry out continuous liquid supply, so that allow liquid-supplying system enter the automatic liquid supply state as early as possible.
(8) mark fuse:
(9) feed flow shows: this lamp is bright during feed flow.
(10) electric current indication: the size of current during the indication mark.
(11) collecting machine stops alarm: when the rewinding cabinet was full, production line quit work, and red light is bright.
(12) feed flow selection of times switch: each feed flow can be selected mark 1-10 time.
(13) pneumatic indication: when propulsion cylinder was worked, this switch was bright.
(14) Flow-rate adjustment: regulate the flow of propulsion cylinder, can control the fltting speed of propulsion cylinder, turning clockwise advances slowly, and placement advances fast counterclockwise.
(15) mark counting: count range 1-99999, can return-to-zero.
(16) masterplate impression: when new masterplate is installed, this is counted return-to-zero, can write down the life-span of masterplate.
(17) voltage indication: indicate the mark voltage of mark voltage knob adjusting thus.
(18) mark control power supply: the power supply of control marking system, this switch cuts out under test mode, and the work of mark power supply is not limited by this switch.
(19) mark is regularly: self-locking, and it is bright to press this switch green light, and the mark time is set by mark time adjusting knob, and when manual mark state, the zero-time of beginning mark is controlled by floor push.Have only this switch production line when down state just can enter automatic mark state.
(20) mark voltage-regulation: mark voltage-regulation knob, can in lying prostrate scope, regulate 0-25 mark voltage continuously.
(21) the mark time is regulated: set the mark time in 0.3-10 scope second.The mark time, short more marker color was light more, and the mark mark depths is shallow more, and vice versa.
(22) the feed flow time: feed flow time set knob, in 0.1-5 scope second, set the feed flow time.
(23) collecting machine resets: the rewinding axle box bearing is full, and switch is bright, and production line quits work, and after collecting machine is emptied, must just can work on by this reset key production line.
(24) total power switch: air switch is the total power switch (containing feeder) of production line.
(25) mark output plughole (side panel is used for manual mark),
The mark positive polarity connects the positive wire plug, another termination labelling head of lead.Mark voltage negative pole connects the cathode conductor plug, on the pedestal or workpiece of another termination mark workpiece of lead.
(26) floor push (side panel is used for manual mark)
Pin is stepped on switch, and button is set in mark at this moment must press (promptly using timer), otherwise inoperative.Counter is not worked in foot-operated mark duty.
(27) two power switch: when power spare breaks down, utilize this switch to safeguard, can make the mark machine recover operate as normal in the short period of time.
(28) collecting machine interface: the communication interface of collecting machine and main frame and 24V and 12V DC voltage are supplied with interface.
(29) collecting machine 220V power interface.
The characteristics of production line of the present invention are: all finish automatically from product charging, location, mark, discharging, rewinding, mark water feed flow, mark counting, the bearing accurate positioning, the indicia patterns of getting is clear, mark is stable, and system reliability is strong, and is easy and simple to handle, the efficient height, save mark water, the masterplate loss is little, the automatization level height.Can reduce the product labelling cost of manufacture significantly, improve mark quality and mark speed, increase work efficiency, alleviate staff labor intensity, raise labour productivity.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 be feeder structural representation.
Fig. 3 is the vertical view of Fig. 2.
Fig. 4 is a mark main machine structure schematic diagram.
Fig. 5 is the vertical view of Fig. 4.
Fig. 6 is the left view of Fig. 4.
Fig. 7 is the control panel enlarged diagram.
Fig. 8 is a cleaning mechanism handpiece structure schematic diagram.
Fig. 9 is a masterplate clamp structure schematic diagram.
Figure 10 is the A-A cutaway view of Fig. 9.
Figure 11 is a collecting machine plan structure schematic diagram.
Figure 12 is the side view of Figure 11.
The specific embodiment
Below in conjunction with description of drawings the specific embodiment of the present invention.
As shown in Figure 1, automatic marking production line of bearing of the present invention, it is characterized in that by autoloader I, automatic mark main frame II, automatic material receiving machine III forms, the discharging opening of autoloader I is connected with automatic mark main frame II charging aperture, and the bearing of the discharging opening of mark main frame II and automatic material receiving machine III inlet joins automatically, and is electrically connected.
As Fig. 2, shown in Figure 3, autoloader I is by frame 111, be contained in this charging circular groove 106 above frame 111, be contained in the disc bearing feed table 105 in this charging circular groove 106, be contained in the power transmission shaft that is connected successively 104 under these disc bearing feed table 105 centers, shaft coupling 103, reductor 102, motor 101, the frequency modulator 115 of the adjustable speed that is connected of motor 101 therewith, by the material toggling sheet 110 that is sleeved on the supercentral little axle 109 of feed table, be fixed on the automatic setting gauge that the back-moving spring 112 on this little axle 109 is formed, be located at the discharging opening 113 of the band adjustable plate on the charging circular groove 106, being located near discharging opening 113 limit for height devices forms
As Fig. 4, Fig. 5, shown in Figure 6, automatically mark main frame II comprises body 1, be contained in the upper platen 20 on this body 1, be contained in the control panel 2 in the right front bight of this upper platen 20, be installed in the bearing propulsion cylinder mechanism on the upper platen 20 from right to left successively, bearing track, the bearing cleaning mechanism, mark mechanism, masterplate detent mechanism 16 and masterplate, be installed in the mark water liquid feed device that is connected with labelling head of lower body left part, the feeder that is connected with bearing propulsion cylinder mechanism, be installed in the power supply and the appliance controling plate 6 that are connected with control panel 2 and each electric component on lower body right side, the mark machine mainboard 4 that is connected with mark mechanism, respectively with bearing propulsion cylinder mechanism, bearing track, mark mechanism, mark water liquid feed device, the external relay 5 that feeder is connected
As Figure 11, shown in Figure 12, automatic material receiving machine III comprises body 321, be installed in the bearing inlet 301 in the right front bight on these body 321 table tops, be located at row's bearing propulsive mechanism on table top right side, the bearing propulsive mechanism is adjacent therewith holds bearing housing 311, be contained in the collecting machine control panel of body side, be located at the mobile bearing baffle plate 305 on row's bearing propulsive mechanism opposite
As shown in Figure 6, the mark main frame is provided with the general supply socket 47 that is connected with each power unit, the feeder supply socket 46 that is connected of general supply socket 47 therewith, the collecting machine holding wire is connected with mark main frame appliance controling plate 6, collecting machine power supply and host power supply join, and collecting machine one row's bearing propulsive mechanism and external relay 5 join.
As shown in Figure 7; the last row of described control panel 2 from left to right is provided with total power switch 201; test mode switch 202; mark power switch 203; propulsion cylinder switch 204; alarm lamp 205; alarm switch 206; second row from left to right is provided with the flow regulator 214 that is connected with bearing propulsion cylinder mechanism; pneumatic indicator lamp 213; the mark counter 215 that is connected with mark mechanism; the masterplate impression counter 216 that is connected with reticle holder; the feed flow indicator lamp 209 that is connected with mark mechanism; continuous liquid supply button 207; the voltmeter 217 of the 3rd row for being connected with power supply; ammeter 210; rewinding stopping alarm device 211; following row from left to right: the dynamo-electric source switch 218 of the mark that is connected with mark mechanism; mark time switch 219; mark voltage-regulation button 220; the mark time is regulated button 221; the feed flow time is regulated button 222; the collecting machine SR 223 that is connected with collecting machine is located at the mark safeties 208 of control panel 2 right flank middle and upper parts and the feed flow selection of times switch 212 of downside thereof.
As shown in Figure 5, described bearing propulsion cylinder mechanism is by the cylinder support 35 that is fixed on the upper platen 20, be contained in the cylinder 23 in this cylinder support 35, be contained in the bearing pushing plate 34 of this cylinder piston front end, be contained in the cylinder lengthwise position trimming bolt 26 and the fine setting trip bolt 25 thereof of cylinder 23 rear ends, the set bolt 24 of bearing propulsion cylinder organization soleplate and the propulsion cylinder location switch 22 that is contained on the cylinder 23 are formed.
As shown in Figure 5, described bearing track is connected into by long rails and cross track, long rails is by vertical fixed head 32, vertical vertical adjustable plate 17 of paralleling of fixed head 32 and regulate bolt and upper platen 20 is formed therewith, cross track by with the mutually concordant bearing access panel 19 of the right-hand member of vertical adjustable plate 17, the parallel transverse adjustable plate 21 that bearing access panel 19 is relative and regulate bolt and upper platen 20 is formed therewith, the right part inboard of described bearing track fixed head 32 is provided with near switch 33, and this joins near switch 33 and described appliance controling plate 6.
As shown in Figure 8, described bearing cleaning mechanism is by the cleaning mechanism support 31 that is located on the upper platen 20, be contained in the cleaning cloth device 18 of these cleaning mechanism support 31 front ends, cleaning cloth fixed thereon, and the base 30 of fixed support 31 form, cleaning cloth device 18 by anchor clamps 181, pressing plate 182 and be clipped in anchor clamps 181 and pressing plate 182 between and the cleaning cloth clip 184 that wraps in the cleaning cloth 183 in pressing plate 182 outsides and be located at pressing plate 182 outer ends formed.
As shown in Figure 5, described mark mechanism is by the mark support 28 that is located on the upper platen 20, be located at the labelling head 29 of these mark support 28 front ends, being located at mark support on these mark support 28 bases vertically regulates bolt 7 and forms, as shown in Figure 6, described mark support 28 is by the column tube 40 that is contained on the bracket base, be sleeved on rack beam 38 and lifting handle 36 on this column tube 40, the spring that is contained in rack beam 38 front ends contains 37, before being contained in rack beam respectively, the adjusting set lever 39 at rear end and spring culvert 37 and column tube 40 junction surfaces is formed, and labelling head 29 is installed in spring and contains 37 lower end.
As Fig. 9, shown in Figure 10, described masterplate detent mechanism 16 is made up of masterplate anchor clamps and masterplate location lateral adjustments device, described masterplate anchor clamps are made up of active side anchor clamps and fixation side anchor clamps, the both sides anchor clamps are formed by pressing plate 161, base plate 162, the adjusting bolt 163 that passes pressing plate 161 and base plate 162, masterplate 164 is clipped between pressing plate 161 and the base plate 162, described masterplate location lateral adjustments device is by active side anchor clamps base plate 162, be located at sliding tray 166 on this base plate, the horizontal adjustment bolt 167 that is located in this sliding tray 166 is formed.
As shown in Figure 4, described power supply is provided with general supply socket 47, feeder supply socket 46, total power switch 45, the alternating current steady voltage plug 8 that is connected of total power switch 45 therewith, the transformer 9 that is connected of alternating current steady voltage plug 8 therewith, respectively therewith transformer 9 be connected+the 12V power switch and+24V power switch 7 and line bank 3, described power supply also is provided with two power maintenance switch 42, is used for the floor push socket 43 and the mark accessory power outlet 44 of manual mark mode.
As shown in Figure 4, described mark water liquid feed device is by mark water receptacle 12, mark water solution feed pump 15, the woven hose 13 of linkage flag water solution feed pump 15 and mark water receptacle 12, the liquid-level probe 14 that is located in the mark water receptacle is formed, and the efferent duct of mark water solution feed pump 15 is connected with mark mechanism.
As shown in Figure 4, described feeder is by electrically-controlled valve 10, the three linked piece of forming by air gauge, filter and oil sprayer 11 that is connected of electrically-controlled valve 10 therewith, and the gas pipeline that is connected of three linked piece 11 and cylinder 23 is formed therewith.
As shown in figure 11, described row's bearing propulsive mechanism is by cylinder 302, the cylinder that is located at these cylinder 302 rear portions advances length adjuster 303, the bearing that is connected the piston nose of cylinder 302 advances long slab 304, being located at this bearing advances the propelling width lengthened plate 306 of long slab 304 1 ends to form, described bearing housing 311 front sides that hold are provided with and hold the full set positions sheet 309 of bearing housing case, it is full of switch 310 that but back side edge is provided with the case of move left and right, rear side is provided with case and completely holds casing adjustment sheet 307, and bearing inlet 301 is by fixed base plate, be contained in the fixedly swash plate on this fixed base plate, adjustable plate 308 and inlet are formed near switch.As shown in figure 12, the described control panel that is contained in the collecting machine body side surface is provided with the pneumatic triple piece that comprises air gauge, filter and oil sprayer 315 that is connected with cylinder 302, reversal valve 316, propulsion cylinder flow control valve 317, advance test button 318, propelling time adjusting knob 319, the bearing adjusting knob 320 blanking time of advancing, and collecting machine attaching plug 313, the control signal line interface 314 that is connected with mark main frame appliance controling plate.
During concrete operations, at first regulate bearing track width and feeder exit passageway width and height and collecting machine throat width according to bearing size, adjust near the distance between switch and the bearing again, its distance should be between 2～4mm.
After pressing the control panel test mode, press the propulsion cylinder button, at this moment propulsion cylinder all stretches out, and according to the size of bearing, repetition test is adjusted the cylinder location switch, and generally advancing size adjusting is to get final product than the big 5mm multiple spot of bearing.
Close the mark power switch, close the test mode switch, with mark time set 0.6 second, hug down the mark time switch, start feeder, allow production line work under the state that does not have mark voltage, pressure is set in 3 kilograms; Regulate flow according to practical bearing material loading progress, the big more speed of flow is fast more.
Regulate the cylinder pushing plate, regulate according to the size of bearing.If the bigger or less fine setting adjustable range of bearing size is not enough, removable air cylinder base reaches optimum state.
Have cleaning cloth in the cleaner plate mechanism, prevent that the foul on the bearing from scratching masterplate, the height of cleaning mechanism is decided according to the height of bearing, guarantees that cleaning cloth can be pressed on the bearing, rotation and lifting handle adjustable pressure.Guarantee that cleaning cloth can be pressed on the bearing.
With the masterplate location, according to the height and the width of the good Template Location machinery of bearing size adjustment.
Production line is in bearing test and advanced state, occupies bearing along the cylinder push pedal to the masterplate position, must guard against to have some spaces, otherwise mark will be inaccurate, if there is deviation to finely tune by trimming bolt.The masterplate detent mechanism is provided with masterplate position adjustments bolt and adjustable height bolt, and the masterplate height is decided according to the bearing height, is advanced into the high 1mm of end than bearing and gets final product.Masterplate is accurately aligned bearing, and screw the masterplate anchor clamps.Use the control panel feed flow until labelling head is fully moistening.
Adjust labelling head pressure, set mark voltage, the mark time, adjust liquid-supplying system.
Boot program is:
1, connects power line is safe.
2, open total power switch.
3, open control panel total power switch, mark power switch, mark time switch.
4, open the feeder power switch.
5, bearing is put into feeder, begin automatic mark operation.
6, after marking, bearing enters the rewinding case.
Claims (11)
1, a kind of automatic marking production line of bearing, it is characterized in that by autoloader (I), automatic mark main frame (II), automatic material receiving machine (III) is formed, the discharging opening of autoloader (I) is connected with automatic mark main frame (II) charging aperture, automatically the bearing of the discharging opening of mark main frame (II) and automatic material receiving machine (III) inlet joins, and is electrically connected
1) autoloader (I) is by frame (111), be contained in the charging circular groove (106) above this frame (111), be contained in the disc bearing feed table (105) in this charging circular groove (106), be contained in the power transmission shaft that is connected successively (104) under this disc bearing feed table (105) center, shaft coupling (103), reductor (102), motor (101), the frequency modulator (115) of the adjustable speed that is connected of motor (101) therewith, by the material toggling sheet (110) that is sleeved on the supercentral little axle of feed table (109), be fixed on the automatic setting gauge that the back-moving spring (112) on this little axle (109) is formed, be located at the discharging opening (113) of the band adjustable plate on the charging circular groove (106), being located near the limit for height device of discharging opening (113) forms
2) mark main frame (II) comprises body (1) automatically, be contained in the upper platen (20) on this body (1), be contained in the control panel (2) in the right front bight of this upper platen (20), be installed in the bearing propulsion cylinder mechanism on the upper platen (20) from right to left successively, bearing track, the bearing cleaning mechanism, mark mechanism, masterplate detent mechanism (16) and masterplate, be installed in the mark water liquid feed device that is connected with labelling head of lower body left part, the feeder that is connected with bearing propulsion cylinder mechanism, be installed in the power supply and the appliance controling plate (6) that are connected with control panel (2) and each electric component on lower body right side, the mark machine mainboard (4) that is connected with mark mechanism, respectively with bearing propulsion cylinder mechanism, bearing track, mark mechanism, mark water liquid feed device, the external relay (5) that feeder is connected
3) automatic material receiving machine (III) comprises body (321), be installed in the bearing inlet (301) in the right front bight on this body (321) table top, be located at row's bearing propulsive mechanism on table top right side, the bearing propulsive mechanism is adjacent therewith holds bearing housing (311), be contained in the collecting machine control panel of body side, be located at the mobile bearing baffle plate (305) on row's bearing propulsive mechanism opposite
4) the mark main frame is provided with the general supply socket (47) that is connected with each power unit, the feeder supply socket (46) that is connected of general supply socket (47) therewith, the collecting machine holding wire is connected with mark main frame appliance controling plate (6), collecting machine power supply and host power supply join, and collecting machine one row's bearing propulsive mechanism and external relay (5) join.
2; automatic marking production line of bearing according to claim 1; the last row who it is characterized in that described control panel (2) from left to right is provided with total power switch (201); test mode switch (202); mark power switch (203); propulsion cylinder switch (204); alarm lamp (205); alarm switch (206); second row from left to right is provided with the flow regulator (214) that is connected with bearing propulsion cylinder mechanism; pneumatic indicator lamp (213); the mark counter (215) that is connected with mark mechanism; the masterplate impression counter (216) that is connected with reticle holder; the feed flow indicator lamp (209) that is connected with mark mechanism; continuous liquid supply button (207); the voltmeter (217) of the 3rd row for being connected with power supply; ammeter (210); rewinding stopping alarm device (211); following row from left to right: the dynamo-electric source switch (218) of the mark that is connected with mark mechanism; mark time switch (219); mark voltage-regulation button (220); the mark time is regulated button (221); the feed flow time is regulated button (222); the collecting machine SR (223) that is connected with collecting machine is located at the mark safeties (208) of control panel (2) right flank middle and upper part and the feed flow selection of times switch (212) of downside thereof.
3, automatic marking production line of bearing according to claim 1, it is characterized in that described bearing propulsion cylinder mechanism is by the cylinder support (35) that is fixed on the upper platen (20), be contained in the cylinder (23) in this cylinder support (35), be contained in the bearing pushing plate (34) of this cylinder piston front end, be contained in the cylinder lengthwise position trimming bolt (26) and the fine setting trip bolt (25) thereof of cylinder (23) rear end, the set bolt (24) of bearing propulsion cylinder organization soleplate and the propulsion cylinder location switch (22) that is contained on the cylinder (23) are formed.
4, automatic marking production line of bearing according to claim 1, it is characterized in that described bearing track is connected into by long rails and cross track, long rails is by vertical fixed head (32), vertical adjustable plate (17) that vertical therewith fixed head (32) parallels and adjusting bolt thereof and upper platen (20) are formed, cross track by with the mutually concordant bearing access panel (19) of the right-hand member of vertical adjustable plate (17), parallel transverse adjustable plate (21) that bearing access panel (19) is relative therewith and adjusting bolt thereof and upper platen (20) are formed, the right part inboard of described bearing track fixed head (32) is provided with near switch (33), and this joins near switch (33) and described appliance controling plate (6).
5, automatic marking production line of bearing according to claim 1, it is characterized in that described bearing cleaning mechanism is by the cleaning mechanism support (31) that is located on the upper platen (20), be contained in the cleaning cloth device (18) of this cleaning mechanism support (31) front end, cleaning cloth fixed thereon, the base (30) that reaches fixed support (31) is formed, and cleaning cloth device (18) is by anchor clamps (181), pressing plate (182) and be clipped in anchor clamps (181) and pressing plate (182) between and the cleaning cloth clip (184) that wraps in the cleaning cloth (183) in pressing plate (182) outside and be located at pressing plate (182) outer end form.
6, automatic marking production line of bearing according to claim 1, it is characterized in that described mark mechanism is by the mark support (28) that is located on the upper platen (20), be located at the labelling head (29) of this mark support (28) front end, being located at mark support on this mark support (28) base vertically regulates bolt (7) and forms, described mark support (28) is by the column tube (40) that is contained on the bracket base, be sleeved on rack beam (38) and lifting handle (36) on this column tube (40), the spring that is contained in rack beam (38) front end is contained (37), before being contained in rack beam respectively, the adjusting set lever (39) at rear end and spring culvert (37) and column tube (40) junction surface is formed, and labelling head (29) is installed in the lower end that spring is contained (37).
7, automatic marking production line of bearing according to claim 1, it is characterized in that described masterplate detent mechanism (16) is made up of masterplate anchor clamps and masterplate location lateral adjustments device, described masterplate anchor clamps are made up of active side anchor clamps and fixation side anchor clamps, the both sides anchor clamps are by pressing plate (161), base plate (162), passing the adjusting bolt (163) of pressing plate (161) and base plate (162) forms, masterplate (164) is clipped between pressing plate (161) and the base plate (162), described masterplate location lateral adjustments device is by active side anchor clamps base plate (162), be located at sliding tray on this base plate (166), the horizontal adjustment bolt (167) that is located in this sliding tray (166) is formed.
8, automatic marking production line of bearing according to claim 1, it is characterized in that described power supply is provided with general supply socket (47), feeder supply socket (46), total power switch (45), the alternating current steady voltage plug (8) that is connected of total power switch (45) therewith, the transformer (9) that is connected of alternating current steady voltage plug (8) therewith, respectively therewith transformer (9) be connected+the 12V power switch and+24V power switch (7) and line bank (3), described power supply also is provided with two power maintenance switch (42), is used for the floor push socket (43) and the mark accessory power outlet (44) of manual mark mode.
9, automatic marking production line of bearing according to claim 1, it is characterized in that described mark water liquid feed device is by mark water receptacle (12), mark water solution feed pump (15), the woven hose (13) of linkage flag water solution feed pump (15) and mark water receptacle (12), the liquid-level probe (14) that is located in the mark water receptacle is formed, and the efferent duct of mark water solution feed pump (15) is connected with mark mechanism.
10, automatic marking production line of bearing according to claim 1, it is characterized in that described feeder is by electrically-controlled valve (10), the three linked piece of being made up of air gauge, filter and oil sprayer (11) that is connected of electrically-controlled valve (10) therewith, the gas pipeline that is connected of three linked piece (11) and cylinder (23) is formed therewith.
11, automatic marking production line of bearing according to claim 1, it is characterized in that described row's bearing propulsive mechanism is by cylinder (302), the cylinder that is located at this cylinder (302) rear portion advances length adjuster (303), the bearing that is connected the piston nose of cylinder (302) advances long slab (304), being located at this bearing advances the propelling width lengthened plate (306) of long slab (304) one ends to form, described bearing housing (311) front side that holds is provided with and holds the full set positions sheet (309) of bearing housing case, it is full of switch (310) that but back side edge is provided with the case of move left and right, rear side is provided with case and completely holds casing adjustment sheet (307), bearing inlet (301) is by fixed base plate, be contained in the fixedly swash plate on this fixed base plate, adjustable plate (308) and inlet are formed near switch, the described control panel that is contained in the collecting machine body side surface is provided with the air gauge that comprises that is connected with cylinder (302), the pneumatic triple piece of filter and oil sprayer (315), reversal valve (316), propulsion cylinder flow control valve (317), advance test button (318), propelling time adjusting knob (319), bearing adjusting knob blanking time (320) of advancing, and collecting machine attaching plug (313), the control signal line interface (314) that is connected with mark main frame appliance controling plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100840363A CN1330483C (en) | 2005-07-18 | 2005-07-18 | Automatic marking production line of bearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100840363A CN1330483C (en) | 2005-07-18 | 2005-07-18 | Automatic marking production line of bearing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1712221A true CN1712221A (en) | 2005-12-28 |
| CN1330483C CN1330483C (en) | 2007-08-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100840363A Expired - Fee Related CN1330483C (en) | 2005-07-18 | 2005-07-18 | Automatic marking production line of bearing |
Country Status (1)
| Country | Link |
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| CN (1) | CN1330483C (en) |
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| CN102514386A (en) * | 2011-12-13 | 2012-06-27 | 苏州工业园区高登威科技有限公司 | Baffle capable of being symmetrically adjusted |
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| CN104210261A (en) * | 2014-07-25 | 2014-12-17 | 王铁苗 | Pushing device for screw cap marking machine |
| CN104999803A (en) * | 2015-07-03 | 2015-10-28 | 宁波科镭仕激光科技有限公司 | Automatic laser marking machine for bearing |
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| CN108944065A (en) * | 2018-08-23 | 2018-12-07 | 新昌县奔力机械有限公司 | Pipeline system laser marking device for bearing designation |
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