CN1710114A - A post-processing method for steel-backed aluminum-based solid-liquid phase composite plate - Google Patents
A post-processing method for steel-backed aluminum-based solid-liquid phase composite plate Download PDFInfo
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- CN1710114A CN1710114A CN 200510012100 CN200510012100A CN1710114A CN 1710114 A CN1710114 A CN 1710114A CN 200510012100 CN200510012100 CN 200510012100 CN 200510012100 A CN200510012100 A CN 200510012100A CN 1710114 A CN1710114 A CN 1710114A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 37
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 37
- 239000007791 liquid phase Substances 0.000 title claims abstract description 19
- 239000002131 composite material Substances 0.000 title claims description 47
- 238000000034 method Methods 0.000 title claims description 17
- 238000012805 post-processing Methods 0.000 title claims description 3
- 238000005096 rolling process Methods 0.000 claims abstract description 34
- 241000357293 Leptobrama muelleri Species 0.000 claims abstract description 23
- 238000001816 cooling Methods 0.000 claims abstract description 9
- 238000005253 cladding Methods 0.000 claims description 20
- 238000007711 solidification Methods 0.000 claims description 8
- 230000008023 solidification Effects 0.000 claims description 8
- 238000010008 shearing Methods 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract 2
- 230000001112 coagulating effect Effects 0.000 abstract 1
- 230000008602 contraction Effects 0.000 abstract 1
- 229910052742 iron Inorganic materials 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000000137 annealing Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- -1 iron-aluminum compound Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Metal Rolling (AREA)
- Heat Treatment Of Steel (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种钢背铝基固液相复合板的界面剪切强度后处理方法。The invention relates to a method for post-processing the interface shear strength of a steel-backed aluminum-based solid-liquid phase composite plate.
背景技术Background technique
钢背铝基固液相复合板是固态钢板与铝基合金液复合而成的、由钢背与铝基覆层构成的复合板。由于铝基覆层的膨胀系数明显大于钢背的膨胀系数,因此,在钢背铝基固液相复合后的凝固冷却过程中,铝基覆层的收缩量远大于钢背的收缩量,但是由于铝基覆层的强度远小于钢背的强度,这样,在复合界面处,钢背强烈地阻碍了铝基覆层的正常收缩,因此在复合界面处产生相当大的附加应力。复合成形后,该应力残留在复合板界面,并且与后续工艺过程产生的应力相叠加,加剧对复合界面的破坏作用,所以在复合成形后需要对复合板进行后处理,充分减小界面附加应力,使复合板界面剪切强度得以提高。The steel-backed aluminum-based solid-liquid phase composite plate is a composite plate composed of a solid steel plate and an aluminum-based alloy liquid, and is composed of a steel back and an aluminum-based cladding. Since the expansion coefficient of the aluminum-based cladding is significantly greater than that of the steel back, the shrinkage of the aluminum-based cladding is much greater than that of the steel back during the solidification and cooling process after the steel-backed aluminum-based solid-liquid phase recombination, but Since the strength of the aluminum-based cladding is much smaller than that of the steel back, the steel back strongly hinders the normal shrinkage of the aluminum-based cladding at the composite interface, thus generating considerable additional stress at the composite interface. After compound forming, the stress remains on the interface of the composite plate, and is superimposed on the stress generated by the subsequent process, which intensifies the damage to the composite interface. Therefore, after compound forming, the composite plate needs to be post-processed to fully reduce the additional stress on the interface. , so that the composite plate interface shear strength can be improved.
目前主要采用扩散退火方法对复合板进行后处理,处理时间通常在10小时以上,退火温度高达300℃以上。在长时间的高温退火过程中,处于附加应力区的原子可获得足够的能量,由高能平衡位置迁移到低能平衡位置,从而减小了界面附加应力,提高了界面剪切强度。但是对于钢背铝基固液相复合板,长时间的高温扩散退火,不但能耗大、成本提高,而且复合界面处会形成80μm以上的脆硬铁铝化合物厚层,造成复合界面脆化,这样在减小界面附加应力的同时,界面脆化还会使复合界面剪切强度的提高受到限制,复合界面剪切强度仅由70MPa提高到71MPa。At present, the diffusion annealing method is mainly used to post-treat the composite plate. The treatment time is usually more than 10 hours, and the annealing temperature is as high as 300°C. During the long-term high-temperature annealing process, the atoms in the additional stress region can obtain enough energy to migrate from the high-energy equilibrium position to the low-energy equilibrium position, thereby reducing the additional stress on the interface and improving the interface shear strength. However, for steel-backed aluminum-based solid-liquid phase composite panels, long-term high-temperature diffusion annealing not only consumes a lot of energy and increases costs, but also forms a thick layer of brittle hard iron-aluminum compound over 80 μm at the composite interface, resulting in embrittlement of the composite interface. In this way, while reducing the additional stress on the interface, the interface embrittlement will also limit the improvement of the shear strength of the composite interface, and the shear strength of the composite interface is only increased from 70MPa to 71MPa.
发明内容Contents of the invention
本发明所要解决的技术问题是,克服钢背铝基固液相复合板扩散退火后处理方法“能耗大、界面剪切强度提高幅度不大”的不足,提供一种能够弥补铝基覆层与钢背在固液相复合后的凝固冷却过程中产生的收缩量差异进而减小复合界面附加应力的后处理方法,进一步提高钢背铝基固液相复合板的界面剪切强度。The technical problem to be solved by the present invention is to overcome the deficiencies of the post-treatment method of steel-backed aluminum-based solid-liquid phase composite plate diffusion annealing "large energy consumption and small increase in interfacial shear strength", and provide a method that can compensate for the aluminum-based cladding The difference in shrinkage produced during solidification and cooling with the steel back after solid-liquid phase recombination reduces the additional stress on the composite interface and further improves the interfacial shear strength of the steel-backed aluminum-based solid-liquid phase composite plate.
本发明解决其技术问题所采用的技术方案是:在室温下,在精密轧机上,对钢背铝基固液相复合板,进行压下率为1.5-3.5%的轧制。The technical solution adopted by the present invention to solve the technical problem is: rolling the steel-backed aluminum-based solid-liquid phase composite plate at a reduction rate of 1.5-3.5% on a precision rolling mill at room temperature.
压下率为复合板轧前厚度与轧后厚度之差再除以轧前厚度。The reduction rate is the difference between the thickness of the composite plate before rolling and the thickness after rolling and then divided by the thickness before rolling.
由于铝基覆层的强度远小于钢背的强度,在轧制处理时,铝基覆层的变形量要远大于钢背的变形量,这样,利用轧制处理造成的铝基覆层与钢背变形量的差异来弥补复合凝固冷却过程中铝基覆层与钢背收缩量的差异,进而减小复合板界面附加应力,从而进一步提高复合板界面剪切强度。Since the strength of the aluminum-based cladding is much smaller than that of the steel back, the deformation of the aluminum-based cladding is much greater than that of the steel back during the rolling process. The difference in back deformation is used to make up for the difference in shrinkage between the aluminum-based cladding and the steel back during the composite solidification and cooling process, thereby reducing the additional stress at the interface of the composite panel, thereby further improving the shear strength of the interface of the composite panel.
轧制后处理的压下率至关重要,如果压下率小于1.5%,则轧制处理产生的铝基覆层与钢背变形量的差异不能完全弥补复合凝固冷却过程中铝基覆层与钢背收缩量的差异,达不到充分减小复合板界面附加应力的目的;如果压下率大于3.5%,则轧制处理产生的铝基覆层与钢背变形量的差异,虽然弥补了复合凝固冷却过程中铝基覆层与钢背收缩量的差异,但是造成了新的铝基覆层与钢背变形量的差异,在复合界面处又形成了新的附加应力,导致复合界面剪切强度的降低。因此,能够弥补复合凝固冷却过程中铝基覆层与钢背收缩量差异、有效提高界面剪切强度的轧制后处理压下率范围为1.5-3.5%。The reduction rate of the post-rolling treatment is very important. If the reduction rate is less than 1.5%, the difference in deformation between the aluminum-based cladding and the steel back produced by the rolling treatment cannot fully compensate for the difference between the aluminum-based cladding and the steel back during the composite solidification and cooling process. The difference in the shrinkage of the steel back cannot achieve the purpose of fully reducing the additional stress at the interface of the composite plate; if the reduction rate is greater than 3.5%, the difference in the deformation of the aluminum-based cladding and the steel back produced by the rolling process can make up for it. The difference in shrinkage between the aluminum-based cladding and the steel back during the composite solidification and cooling process results in a difference in the deformation of the new aluminum-based cladding and the steel back, and a new additional stress is formed at the composite interface, resulting in shearing of the composite interface. decrease in shear strength. Therefore, the post-rolling reduction rate range of 1.5-3.5% can make up for the shrinkage difference between the aluminum-based coating and the steel back during the composite solidification and cooling process, and effectively improve the interfacial shear strength.
本发明和已有技术相比所具有的有益效果是:利用本发明,对钢背铝基固液相复合板进行轧制后处理,复合界面剪切强度由70MPa提高到75-82MPa,节能和提高界面剪切强度的效果非常好。本发明方法简单、方便。Compared with the prior art, the present invention has the beneficial effects that: using the present invention, the steel-backed aluminum-based solid-liquid phase composite plate is subjected to post-rolling treatment, and the shear strength of the composite interface is increased from 70MPa to 75-82MPa, saving energy and The effect of increasing the interfacial shear strength is very good. The method of the invention is simple and convenient.
具体实施方式Detailed ways
在室温下,在精密轧机上,对钢背铝基固液相复合板,进行压下率为1.5-3.5%轧制。利用轧制处理产生的铝基覆层与钢背变形量的差异来弥补复合凝固冷却过程中铝基覆层与钢背收缩量的差异,进而减小复合板界面附加应力,提高复合板界面剪切强度。At room temperature, on a precision rolling mill, rolling is carried out at a reduction rate of 1.5-3.5% for the steel-backed aluminum-based solid-liquid phase composite plate. The difference in the deformation of the aluminum-based cladding and the steel back produced by the rolling process is used to compensate for the difference in the shrinkage of the aluminum-based cladding and the steel back during the composite solidification and cooling process, thereby reducing the additional stress at the interface of the clad plate and improving the interface shear of the clad plate. cutting strength.
具体应用一Specific application one
对由1.2mm厚08Al钢板、1.0mm厚工业纯铝覆层构成的固液相复合板,在室温下,在精密轧机上,进行压下率为3.5%的轧制后处理,复合板复合界面剪切强度由轧制前的70MPa提高到轧制后的82MPa。For the solid-liquid phase composite plate composed of 1.2mm thick 08Al steel plate and 1.0mm thick industrial pure aluminum cladding, at room temperature, on a precision rolling mill, carry out post-rolling treatment with a reduction rate of 3.5%, and the clad plate composite interface The shear strength increased from 70MPa before rolling to 82MPa after rolling.
具体应用二Specific application two
对由1.2mm厚08Al钢板、2.0mm厚Al-28Pb覆层构成的固液相复合板,在室温下,在精密轧机上,进行压下率为3%的轧制后处理,复合板复合界面剪切强度由轧制前的70MPa提高到轧制后的76MPa。For the solid-liquid phase composite plate composed of 1.2mm thick 08Al steel plate and 2.0mm thick Al-28Pb coating, at room temperature, on a precision rolling mill, carry out post-rolling treatment with a reduction rate of 3%, and the composite interface of the clad plate The shear strength increased from 70MPa before rolling to 76MPa after rolling.
具体应用三Specific application three
对由1.2mm厚08Al钢板、2.0mm厚Al-20Sn覆层构成的固液相复合板,在室温下,在精密轧机上,进行压下率为2%的轧制后处理,复合板复合界面剪切强度由轧制前的70MPa提高到轧制后的76MPa。For the solid-liquid phase composite plate composed of 1.2mm thick 08Al steel plate and 2.0mm thick Al-20Sn cladding, at room temperature, on a precision rolling mill, carry out post-rolling treatment with a reduction rate of 2%, and the composite interface of the clad plate The shear strength increased from 70MPa before rolling to 76MPa after rolling.
具体应用四Specific application four
对由1.2mm厚08Al钢板、2.0mm厚Al-7Gr覆层构成的固液相复合板,在室温下,在精密轧机上,进行压下率为1.5%的轧制后处理,复合板复合界面剪切强度由轧制前的70MPa提高到轧制后的75MPa。For the solid-liquid phase composite plate composed of 1.2mm thick 08Al steel plate and 2.0mm thick Al-7Gr coating, at room temperature, on a precision rolling mill, carry out post-rolling treatment with a reduction rate of 1.5%, and the clad plate composite interface The shear strength increased from 70MPa before rolling to 75MPa after rolling.
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