Vitamins D separates purifies and crystallization method
Technical field
The invention belongs to photochemistry synthesis of vitamin d field, particularly vitamins D
2, D
3, D
4Purify and separate and the crystalline method.
Background technology
Vitamins D is human health, domestic animal, poultry normal growth and breeds one of requisite important VITAMIN, there are impurity and remaining 7-dehydrocholesterols such as a large amount of tachysterols, lumisterol in the product of photochemical synthesis of vitamin d, these byproducts are because structural similitude, character is close, have a strong impact on the separation purification and the crystallization of vitamins D, wherein tachysterol still is malicious byproduct, therefore must separate and remove.The classical way of removing these impurity is to adopt 3,5 dinitrobenzoylchloride or butyryl chloride esterification Crystallization Separation method of purification, and this method technical process is long, and toxicity is big, and three waste discharge is many.Owing to be fractionation, so the vitamins D loss is many, also have not carboxylate fully simultaneously, so yield is low.And the chromatography rule adopts benzene to make solvent, and toxicity is big.Chinese patent 99108675.9 is introduced and is used overcritical column chromatography, owing to need the high pressure with 7.5-15Mpa, device security requires high, is difficult to industrialization, and needs the more expensive modified silica-gel of price.
Summary of the invention
At above problem, the purpose of this invention is to provide the vitamins D that a kind of technological process is simple, treatment capacity is big, toxicity is low, environmental pollution is little, yield is high and separate purification and crystallization method novel method.
Technical scheme of the present invention is: adopt column chromatography, earlier by 1: the weight ratio of 0.3-3 fully is dissolved in the photochemical oil of vitamins D in the adsorption solvent, the chromatography column of dress aluminum oxide in injecting; Carry out wash-out with eluting solvent and separate, Fractional Collections is followed the tracks of with thin layer chromatography, washes out fully until vitamins D; With the pure vitamin D component removal of solvent under reduced pressure of collecting, add recrystallisation solvent, freezing and crystallizing under-5-10 ° temperature, through 10-16 hour after-filtration, vacuum-drying got the vitamins D crystallization.
Evenly add the fine particulate alumina adsorbant with porous plate to chromatography column.
Above-mentioned adsorption solvent is: alkane, as sherwood oil; Naphthenic hydrocarbon is as hexanaphthene, pentamethylene, normal hexane; The ester class is as methyl acetate, ethyl formate, ethyl acetate, N-BUTYL ACETATE etc.; Alcohols is as methyl alcohol, ethanol; Preferred sherwood oil, normal hexane, ethyl acetate.
Above-mentioned eluting solvent is: alkane, as sherwood oil, normal hexane; Naphthenic hydrocarbon is as hexanaphthene, pentamethylene; Halohydrocarbon, as methylene dichloride, the ester class is as methyl acetate, ethyl formate, ethyl acetate, N-BUTYL ACETATE; Alcohols: as methyl alcohol, ethanol, or have the mixture of the above solvent of close polarity and washing effect, preferred methylene dichloride and ethyl acetate.
Above-mentioned recrystallisation solvent is: ketone, as acetone; The ester class is as methyl-formiate, methyl acetate, ethyl formate, ethyl acetate, acetic acid, butyl ester; Alcohols: as methyl alcohol and ethanol; Or non-proton property polar solvent, as oxo solvent, nitrogen-containing solvent and other their mixtures; Preferable formic acid methyl esters, methyl alcohol or ethyl acetate.
Above-mentioned recrystallisation solvent is 0.5-3 with the weight ratio of the pure vitamin D component of collecting: 1.
The present invention adopts column chromatography, selects high-efficiency aluminum oxide sorbent material and special dress post method, suitable solvent systems, improved yield, purity reaches more than 99.7%, and technology is simple, reduce cost, reduced environmental pollution, reached the purpose of green chemical industry process basically.
Embodiment
1, the selection of sorbent material
Sorbent material is most important to column chromatography for separation.Sorbent material commonly used has silica gel, aluminum oxide etc., because the alumina adsorption capacity is big, cheap and easy to get, and good separating effect, therefore preferred aluminum oxide is as the column chromatography stationary phase.
2, dress post method
Separator column evenly whether directly influence separating effect, so sorbent material must be adorned very evenly.The present invention adopts the charging process of even porous plate, can obviously improve the separating effect of post.
3, chromatography solvent systems
The chromatography solvent systems is extremely important to the separation fully of each component.Earlier photochemical oil is dissolved in the adsorption solvent, adds in the post and adsorb.Separate washing out again with eluting solvent, follow the tracks of with thin layer chromatography, Fractional Collections is to reach complete isolating purpose.These solvents can be alkane such as sherwood oil etc.; Naphthenic hydrocarbon such as hexanaphthene, pentamethylene etc.; Halohydrocarbon such as methylene dichloride etc.; Ester class such as methyl acetate, ethyl formate, ethyl acetate, N-BUTYL ACETATE etc.; Alcohols such as methyl alcohol, ethanol etc.; Or have the mixture of the above solvent of close polarity and washing effect, to reach the separation fully of each component.
4, recrystallisation solvent system
The chromatographic solution of Fractional Collections is not complete single composition, also contains some impurity, must carry out crystallization, just can obtain pure vitamins D with further separating impurity.Therefore the selection of recrystallisation solvent is extremely important.These solvents are ketone such as acetone; Ester class such as methyl-formiate, methyl acetate, ethyl formate, ethyl acetate, N-BUTYL ACETATE; Alcohols such as methyl alcohol and ethanol.The present invention is preferred crystallization solvent system has obtained the vitamins D crystallization that crystalline form is good, purity is very high.
Below example specifies above process by experiment.
Embodiment 1
Press 0.4-0.6: 1 weight ratio, or with 50 the gram 2,386 ten thousand IU vitamins D
3Photochemical oil (crude product) is dissolved in the 100 gram sherwood oils, evenly joins 4 centimetres of internal diameters by porous plate, and is high 1 meter, in adorn in the chromatography column of 1 kilogram of aluminum oxide, wait to have flowed the back and carry out wash-out separation with ethyl acetate, Fractional Collections, is followed the tracks of with thin plate by 5 liters every part.With the pure vitamin D that collects
3The component evaporated under reduced pressure adds the recrystallisation solvent ethyl acetate, and freezing and crystallizing filtered 12 hours, and vacuum-drying again gets the needle-like vitamins D
3Crystallization 8.2 grams, purity is 99.7%, 111.0 ° of optically-actives meet the vitamins D that pharmacopeia is stipulated
3
Embodiment 2
With 400 grams, 2,452 ten thousand IU vitamins Ds
3Photochemical oil (crude product) is dissolved in 800 ml n-hexanes, joins 10 centimetres of internal diameters, and is high 2 meters, in adorn in the chromatography column of 10 kilograms of aluminum oxide, wait to have flowed the back and carry out wash-out with methylene dichloride and separate, Fractional Collections, is followed the tracks of with thin plate by 500 milliliters every part.Pure vitamin D component evaporated under reduced pressure with collecting adds recrystallisation solvent methyl esters methyl esters 200ml, and freezing and crystallizing filters, and vacuum-drying gets the needle-like vitamins D
3Crystallization 65.5 grams.Purity is 100.1%, and 111.9 ° of optically-actives meet the vitamins D that pharmacopeia is stipulated
3
Embodiment 3
Vitamins D with 50 grams, 1,800 ten thousand IU
2Photochemical oil is dissolved in 100 milliliters of ethyl acetate, joins in the alumina adsorption post as embodiment 1, and presses embodiment 1 process operations.With the vitamins D of collecting
2The component methanol crystallization gets the acicular vitamins D that meets the pharmacopeia requirement of 6.5 grams
2Crystallization.