The method of methanol conversion system alkene
Technical field
The method of the methanol conversion system of the present invention relates to alkene is particularly about the method for methanol conversion system ethene, propylene.
Background technology
Ethene, the effect of propylene in modern chemistry industry hold the balance.Up to this point, most ethene, propylene all come from refining of petroleum.But for oil, price increase and supply problem of unstable were arranged in short duration, then have the resource storage capacity limited for a long time, thereby produce the problem of " oil crisis ".By methyl alcohol or dme is that to produce low-carbon alkene (MTO or DTO) be the novel process that is hopeful to replace petroleum path most to catalytic material.The synthesis technique of methyl alcohol, dme is quite ripe, and raw material sources are abundant, such as coal, Sweet natural gas and solid waste being passed through synthetic gas (CO+H
2) directly synthetic obtaining.For this novel process, appropriate catalyst is a key point.In U.S. Pat 4440871, U.S. carbon compound company (UCC) has developed novel silicon aluminium phosphate series molecular sieve (SAPO-n).Wherein SAPO-34 has represented the catalytic performance preferable to MTO.Synthesized silicon-aluminum phosphate SAPO-34 molecular sieve is by SiO
2, AlO
2 -, PO
2 +Three kinds of tetrahedrons interconnect and form, and have structure, window diameter range 0.43~0.50 nanometer of class chabazite, and have moderate acid and good thermostability and hydrothermal stability.The catalyzer that with the SAPO-34 molecular sieve is active ingredient is to MTO or DTO) reaction has than excellent catalytic performance, and its initial conversion can reach 100%, and (ethene+propylene) selectivity can reach more than 80%.According to the present requirement of China, therefore the demand growth of propylene can reach ethene in MTO or the DTO product, the adjustable relatively requirement of propylene ratio by regulating processing condition greater than the demand growth of ethene.
Summary of the invention
Technical problem to be solved by this invention is to use in the document to exist ethene, propylene selectivity low in the aluminium silicophosphate molecular sieve producing light olefins technology in the past, and ethene, the problem that propene yield is low provide a kind of method of new methanol conversion system alkene.When this method is used for methanol to olefins reaction, have ethene, propylene selectivity height, the characteristics that yield is high.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows: a kind of method of methanol conversion system alkene is a raw material with methyl alcohol, and water is solvent, is 300~500 ℃ in temperature of reaction, and reaction pressure is a normal pressure, and the weight space velocity of methyl alcohol is 1.0~10 hours
-1, water/methyl alcohol weight ratio is under 0~5 condition, and material benzenemethanol reacts by beds and generates ethene and propylene, and wherein catalyzer comprises following component by weight percentage:
A) 10~100% Zn-SAPO-34 molecular sieve;
B) 0~90% binding agent.
In the technique scheme, the temperature of reaction preferable range is 400~500 ℃, and the weight space velocity preferable range of methyl alcohol is 1.0~5 hours
-1, water/methyl alcohol weight ratio preferable range is 3~5.By weight percentage, the amount preferable range of Zn-SAPO-34 molecular sieve is 30~80%; Binding agent consumption preferable range is 20~70%, and the binding agent preferred version is to be selected from least a in aluminum oxide, silicon oxide or the magnesium oxide, and more preferably scheme is an aluminum oxide.Zinc preferred version in the Zn-SAPO-34 molecular sieve is directly to add the synthetic SAPO-34 of introducing framework of molecular sieve in the crystallization liquid by zinc salt.
Preparation of catalysts process of the present invention is described below:
1. the synthetic SAPO-34 molecular screen primary powder that contains Zn.During molecular sieve synthetic, its silicon source can be silicon sol, active silica or tetraethoxy, and the aluminium source can be pseudo-boehmite, alcoxyl aluminium or activated alumina.The raw material of template, silicon source, aluminium source, phosphorus source and water meets following formula: 0.03~0.6R: (Si
0.01~0.98: Al
0.01~0.6: P
0.01~06): 2~500H
2O: 0.03~0.6M
M represents Zn salt, and R represents template, can adopt tetraethyl ammonium hydroxide, morpholine, triethylamine or their mixture etc. as template.
Concrete molecular sieve preparation method carries out according to the following steps:
1), takes by weighing a certain amount of silicon source, phosphorus source, aluminium source, water, template, metal-salt according to the proportioning in the said structure formula
2) according to a definite sequence with the mixing of materials that weighs up, and stir the formation gel fully
3) with 2) resulting gel 100~250 ℃ of following crystallization again, the reaction times, the solid that the product behind the crystallization filters and centrifugation obtains was through the SAPO-34 molecular screen primary powder of washing, drying can obtain containing Zn greater than 0.5 hour.Its drying can seasoning or 80 ℃ again~150 ℃ under carry out.
2. Preparation of catalysts.Utilize the SAPO-34 molecular screen primary powder of the 1 resulting Zn of containing, add that drying and roasting make product catalyst behind a certain amount of binding agent and the pore-forming material, drying is carried out under 50~120 ℃, roasting was carried out under 350~600 ℃ 1~8 hour, and wherein pore-forming material is selected from sesbania powder, carboxymethyl cellulose or starch.
When above-mentioned catalyzer is used for the reaction of methanol-to-olefins reaction, temperature of reaction is 300~500 ℃, reaction pressure is a normal pressure, preferable temperature of reaction is 400~500 ℃, the weight space velocity of methyl alcohol was at 1.0~5.0 o'clock, conversion of raw material can reach 100%, utilizes the yield of low-carbon alkene of the molecular sieve catalyst that the present invention makes higher.
The present invention is owing to adopt the catalyst activity component of Zn-SAPO-34 molecular sieve as methanol conversion system alkene, its catalyst performance has had obvious improvement than Hydrogen SAPO-34 molecular sieve, simultaneously by regulating water/alcohol ratio, the temperature of reaction condition, the selectivity of ethene, propylene and butylene is significantly improved, can reach 96.86%, the yield of ethene and propylene can reach more than 91% simultaneously, has obtained better technical effect.
The invention will be further elaborated below by embodiment.
Embodiment
[embodiment 1]
Synthesizing of the SAPO-34 molecular sieve of containing metal Zn
According to formula (0.5TEAOH+2.0Morpholine): 0.6SiO
2: Al
2O
3: P
2O
5: 60H
2O: 0.03Zn (NO
3)
2Take by weighing raw material.
Earlier with a certain amount of rAl
2O
3H2O, positive acid solution fully mix and form the homogeneous jelly.Keep whipped state, add the composite mould plate agent that zinc nitrate aqueous solution, silicon sol, tetraethyl ammonium hydroxide and morphine quinoline are formed successively, mend a certain amount of deionized water at last.Fully stir the back and form the crystallization mixed solution.With the crystallization mixed solution that obtains above 200 ℃ of following crystallization 48 hours, product obtains solid phase prod after centrifugation, it 110 ℃ of oven dry in baking oven is spent the night, the XRD test shows, products obtained therefrom is the SAPO-34 molecular sieve, and do not have other impurity peaks, illustrate that metal ion has entered the skeleton of molecular sieve equably.
[embodiment 2]
Molecular sieve catalyst preparation 1
The former powder that makes in the example 1 was removed template in 3.0 hours 600 ℃ of following roastings, carry out compressing tablet respectively, broken back sieve is got 20-40 purpose granularity part, is numbered CS-01, wait to check and rate.
[embodiment 3]
Molecular sieve catalyst preparation 2
Get former powder 6 grams that make in the example 1, with rAl
2O
3H
2O 6 gram, sesbania powder 2 grams mix, and add the rare nitric acid 9ml of 3wt%, mediate, extruded moulding, 120 ℃ of dry down 8 hours, 600 ℃ following roastings 3.0 hours, and broken back sieve is got 20-40 purpose granularity part, is numbered CS-02, waits to check and rate.
[embodiment 4]
The molecular sieve catalyst examination
Adopt fixed-bed catalytic reactor, embodiment 1 and embodiment 2 resulting CS-01, CS-02 catalyzer are carried out catalyzer examination experiment respectively.Experiment condition is, the catalyzer loading capacity is 1.46 grams, and temperature of reaction is 450 ℃, and reaction pressure is a normal pressure, and the weight space velocity of first alcohol and water was respectively 1.25 hours
-1With 3.75 hours
-1, the flow of nitrogen is 50 ml/min.The results are shown in Table 1.
The result of table 1 methanol-to-olefins reaction
Sample | Methanol conversion (weight %) | Reaction times
*(hour)
| Hydrocarbon product distribution (weight %) |
??CH
4 | ??C
2H
6 | ??C
2H
4 | ??C
3H
8 | ??C
3H
6 | ??C
4H
10 | ??C
4H
8 | ??C
5 + | ??C
2 =~C
4 = |
?CS-01 | ????100% | ????6.0 | ??1.38 | ??0.39 | ??60.12 | ??0.40 | ??31.22 | ??0 | ??5.52 | ??0.97 | ??96.86 |
?CS-02 | ????100% | ????6.0 | ??2.54 | ??0.45 | ??57.49 | ??0.44 | ??30.89 | ??0 | ??6.12 | ??2.07 | ??94.50 |
*Reaction times is defined as before the dme appearance, and the oxygenate rate is 100% time
[embodiment 5]
Change the experiment of feed water alcohol ratio
Experiment condition is: the catalyzer loading capacity of getting embodiment 4 is 1.46 grams, and temperature of reaction is 450 ℃, and reaction pressure is a normal pressure, and the weight space velocity of methyl alcohol is 10 hours
-1, the flow of nitrogen is 50 ml/min.The results are shown in Table 1.As can be seen from the table, water alcohol is than being 0.1,3 or 5 o'clock, and the selectivity situation of the initial conversion of methyl alcohol, (ethene+propylene) sees Table 2.
The result of table 2 methanol-to-olefins reaction
Methanol conversion (weight %) | Water alcohol is than (gram/gram) | Products distribution (weight %) |
?CH
4 | ??C
2H
6 | ?C
2H
4 | ??C
3H
8 | ??C
3H
6 | ??C
4H
10 | ??C
4H
8 | ??C
5 + | ??DME | ??MEOH |
??100% | ??0 | ?1.40 | ??0.43 | ?36.63 | ??1.84 | ??33.14 | ????0 | ??12.66 | ??3.91 | ??0.36 | ??9.63 |
??100% | ??1 | ?0.75 | ??0 | ?45.85 | ??0 | ??37.13 | ????0 | ??10.52 | ??2.51 | ??0.38 | ??2.86 |
??100% | ??3 | ?0.85 | ??0 | ?46.15 | ??0 | ??36.80 | ????0 | ??10.84 | ??2.58 | ??0.44 | ??2.34 |
??100% | ??5 | ?0.84 | ??0 | ?46.39 | ??0 | ??35.56 | ????0 | ??10.42 | ??2.36 | ??0.59 | ??3.84 |
*15 minutes sample times
[embodiment 6]
Change the experiment of temperature of reaction
Experiment condition is: the catalyzer loading capacity of getting embodiment 4 is 1.46 grams, and temperature of reaction is 400 ℃, and 450 ℃, 500 ℃, reaction pressure is a normal pressure, and the weight space velocity of first alcohol and water was respectively 10 hours
-1With 30 hours
-1, the flow of nitrogen is 50 ml/min, the results are shown in Table 3.As can be seen from the table, the relative proportion of ethene, propylene can be regulated easily by temperature of reaction.
The result of table 3 methanol-to-olefins reaction
Methanol conversion (weight %) | Temperature of reaction (℃) | Products distribution (weight %) |
??CH
4 | ??C
2H
6 | ??C
2H
4 | ??C
3H
8 | ??C
3H
6 | ?C
4H
10 | ??C
4H
8 | ??C
5 + | ??DME | ??MEOH |
????100% | ????400 | ??0.52 | ??0.43 | ??36.28 | ??0 | ??42.53 | ??0 | ??14.74 | ??2.96 | ??0.34 | ??2.63 |
????100% | ????450 | ??0.85 | ??0 | ??46.15 | ??0 | ??36.80 | ??0 | ??10.84 | ??2.58 | ??0.44 | ??2.34 |
????100% | ????500 | ??2.73 | ??0 | ??52.61 | ??0 | ??27.73 | ??0 | ??7.44 | ??2.34 | ??1.19 | ??5.96 |
*15 minutes sample times
[embodiment 7]
Experiment condition is: the catalyzer loading capacity of getting embodiment 4 is 1.46 grams, and temperature of reaction is 450 ℃, and reaction pressure is a normal pressure, and the weight space velocity of first alcohol and water was respectively 5 hours
-1With 15 hours
-1, the flow of nitrogen is 50 ml/min, and the result is as follows: methanol conversion is 100%, and the yield of (ethene+propylene) is 84.57%.