CN1704163A - Molecular screen microspherical catalyst - Google Patents

Molecular screen microspherical catalyst Download PDF

Info

Publication number
CN1704163A
CN1704163A CN 200410024731 CN200410024731A CN1704163A CN 1704163 A CN1704163 A CN 1704163A CN 200410024731 CN200410024731 CN 200410024731 CN 200410024731 A CN200410024731 A CN 200410024731A CN 1704163 A CN1704163 A CN 1704163A
Authority
CN
China
Prior art keywords
catalyst
molecular sieve
zeolite catalyst
silica
weight percentage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 200410024731
Other languages
Chinese (zh)
Other versions
CN100413586C (en
Inventor
金文清
滕加伟
李斌
杨为民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
Original Assignee
China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Petroleum and Chemical Corp, Sinopec Shanghai Research Institute of Petrochemical Technology filed Critical China Petroleum and Chemical Corp
Priority to CNB2004100247316A priority Critical patent/CN100413586C/en
Publication of CN1704163A publication Critical patent/CN1704163A/en
Application granted granted Critical
Publication of CN100413586C publication Critical patent/CN100413586C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Catalysts (AREA)

Abstract

The invention relates to a molecular sieve micro-balloon catalyst which mainly resolves the problem that the two indexes of macro-mole sieve capacity and good mechanic strength of catalyst can't exist at the same time. It adopts molecular sieve and adds alumina, silicon oxide and clay so that the packing density of catalyst is at 0.6-0.9 gram/milliliter which can be used in industry preparation of fixed bed, fluid bed or moved bend molecular sieve.

Description

Microsphere zeolite catalyst
Technical field
The present invention relates to microsphere zeolite catalyst, particularly about a kind of high-load microsphere zeolite catalyst of suitable fluidized bed process.
Background technology
Molecular sieve catalyst is because its excellent catalytic performance successfully is applied to the number of chemical course of reaction.Simultaneously, because the highly acid of molecular sieve, when the various organic matters of catalysis reacted, coking especially easily, living carbon made and the very fast inactivation of catalyst can successfully carry out in order to make reaction that catalyst is coke burning regeneration constantly.For this reason, developed various types of reactions-regeneration technology system and corresponding catalyst type, as reactors such as moving bed, fluid bed, risers, its catalyst is a microspheric, and requires to have advantages of good abrasion and fluidizing performance.
The typical catalytic cracking of petroleum refining industry (FCC) catalyst is the microballoon molecular sieve, and molecular sieve content generally is not more than 30%, and the binding agent that the preparation catalyst uses is Ludox, aluminium colloidal sol, silicon gel, alumina gel, silica-alumina gel etc.As:
The acidifying peptization boehmite that Chinese patent CN1240813, CN1311288 provide and the double aluminium binder of aluminium colloidal sol, by steps such as control suitable substance P H values, can be made into molecular sieve content less than 40% microspherical catalyst, have reactivity worth and abrasion strength resistance preferably.
USP3959689 has used the stable Ludox of a kind of aluminium as binding agent, and when molecular sieve content 17%, the microspherical catalyst DAVISON abrasion index that makes is 3% hour -1
Japanese kokai publication sho 61-215206 adds aluminium colloidal sol with phosphorus compound, and USP3867279 joins phosphate in the microballoon of part combination, is used to improve the mechanical strength of catalyst.
Usually molecular sieve catalyst is when chemical field is used, for improve reactive activity and product once through yield as far as possible, the general catalyst (as greater than 40% weight) that requires to use higher molecular sieve content, but because the catalyst of macromolecule sieve content must cause the reduction of catalyst mechanical strength, particularly use the binding agent and the preparation method of these conventional FCC catalyst, when the preparation macromolecule sieves the microspherical catalyst of content, the non-constant of the mechanical strength of catalyst and wear resistance, be easy to efflorescence, cause cyclonic separation catalyst difficulty, catalyst attrition is serious, and too thin catalyst fines is reunited easily, the catalyst fluidization weak effect causes reaction result (conversion ratio, selectivity) undesirable, thereby can't satisfy the requirement of fluidized-bed reaction technology.General catalyst abrasion index is low more, illustrates that the catalyst wear resistance is good more, and when the polishing machine of catalyst during greater than 4.0 hours-1, then this catalyst just has been difficult to commercial Application.
Summary of the invention
Technical problem to be solved by this invention is to overcome the problem that exists the sieve content of macromolecule in the catalyst and two indexs of catalyst mechanical strength not to possess simultaneously in the conventional art, and a kind of new microsphere zeolite catalyst is provided.This catalyst not only has high molecular sieve content, has the good wear resistance and the characteristics of catalytic activity simultaneously.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows: a kind of microsphere zeolite catalyst comprises following component by weight percentage:
A) 40~80% molecular sieve;
B) 10~30% aluminium oxide;
C) 0.5~10% silica;
D) 0~30% clay;
Wherein the bulk density of catalyst is 0.6~0.9 grams per milliliter, and abrasion index is 1.2~4.0 hours -1
In the technique scheme, the consumption preferable range of molecular sieve is 50~70% by weight percentage, and the consumption preferable range of aluminium oxide is 15~25%, and the consumption preferable range of silica is 0.5~5%.The preferred version of molecular sieve is to be selected from least a in X type molecular sieve, Y zeolite, ZSM type molecular sieve, modenite, beta molecular sieve or the SAPO type molecular sieve; The raw material sources preferred version of aluminium oxide is an aluminium colloidal sol; The raw material sources preferred version of silica is a waterglass; The clay preferred version is for being selected from imvite, tired soil, galapectite, sepiolite or the kaolin of taking off; The catalyst shape preferred version is 20~150 microns a spheric granules.
Method for preparing catalyst:
Its preparation process is basic with the FCC catalyst preparation process of knowing; usually earlier clay being added proper amount of deionized water soaks; stir with the high shear making beating then; the aluminium sol adhesive and the waterglass that add required amount again; the pH value of regulating slurry with acid is 3~10; for the protection molecular sieve is not destroyed by too strong acid or alkali, molecular sieve in the end adds usually.For the intensity of catalyst, the reinforced order of various raw materials changes the influence that there is no greatly, thereby can regulate arbitrarily according to the needs of reaction and preparation.Prepared like this slurry is uniform suspension, generally can place 8~48 hours and not obvious layering.
Usually solid content of slurry is 25~45% (weight), for reducing the evaporation of water amount, reduces energy consumption, and solid content scope preferably is 30~40% (weight).
Slurry under 500~600 ℃ of inlet temperatures, 250~350 ℃ condition of outlet, spray shaping, roasting 0.5~10 hour under 500~650 ℃ of conditions again.
The microsphere particle catalyst that makes, if necessary, can be further at water or exchange of ammonium salt solution intermediate ion or washing several, the dry catalyst sample that gets.
Prepared catalyst is 20~150 microns a spheric granules, and bulk density is 0.6~0.9 grams per milliliter.
This composite binder and method for preparing catalyst can be used for preparing fixed bed or moving bed and FCC catalyst equally, have very high intensity and reactivity worth.
The raw material that the present invention uses can for:
A: molecular sieve as the activity of such catalysts component, can be one or more mixed molecular sieves such as X type, Y type, ZSM series, modenite, β type, SAPO series, and can be the molecular sieve of other ion-exchanges such as ammonium type, Hydrogen, sodium type and rare earth.
The zeolite crystal size requirements is preferably in below 2 microns below 10 microns, and too big zeolite crystal is unfavorable for forming the microspherical catalyst of high mechanical properties.
B: clay is a FCC type commonly used, if you would take off soil, tire out and take off natural claies such as soil, galapectite, sepiolite, and the most frequently used is kaolin.
C: binding agent is aluminium colloidal sol or waterglass and mixture thereof.
D: regulating the used acid of pH value is organic acid or inorganic acid, as nitric acid, hydrochloric acid or formic acid etc., can remove by simple roasting or washing process.
Method for preparing catalyst of the present invention can be used for the differential responses Preparation of catalysts, as the catalyst of olefin cracking propylene enhancing, ethene, and the catalyst of pyridine base-synthesized compounds, and methanol-to-olefins MTO catalyst and preparing gasoline by methanol MTG catalyst etc.
The present invention is by selecting high performance composite binder and corresponding catalyst slurrying, spray art technology, control suitable slurry conditions, overcome the shortcoming in the above-mentioned conventional art, its abrasion index of 50% microsphere zeolite catalyst of preparation can arrive 1.2% hour -1, (measuring the abrasion index of microspherical catalyst with enterprise of Qilu Petrochemical company mark Q/TSH002.5.125-93 method) has good wear resistance and higher bulk density.Use this composite binder and preparation method, preparation can reach better machinery and fluidizing performance, and can reduce the consumption of binding agent during less than the microballoon of 50% molecular sieve amount, replace cheap filler such as clay, be used for the cost that actual production can reduce catalyst greatly.Because an amount of clay exists, improve the pore size distribution structure of catalyst simultaneously, had unimpeded diffusion duct, can fully effectively utilize the catalytic performance of molecular sieve, made catalyst have good reaction activity, obtained better technical effect.
The invention will be further elaborated below by embodiment.
The specific embodiment
[embodiment 1]
With kaolin 68 grams (igloss 15%), adding water 125 grams soaked 10 minutes, then with high shear making beating 10 minutes, the aluminium colloidal sol that adds 300 grams (alumina content 20.6% (weight)) stirred 5 minutes, waterglass 20 grams that add 26% silica again, and adding 20% (weight) nitric acid, to regulate pH value be about 3.5, adds 125 gram HZSM-5 molecular sieves making beating 15 minutes at last, the slurry of 40% (weight) solid content.This slurry spray-drying is shaped, 600 ℃ of import wind-warm syndrome degree, 350 ℃ of outlets, getting particle mean size is the microspherical catalyst of 60 microns molecular sieve content 50% weight.Measure to such an extent that catalyst is piled than 0.83 grams per milliliter abrasion index 1.5% hour -1
[embodiment 2]
The preparation process condition identical with embodiment 1 changes the consumption of molecular sieve, waterglass and aluminium colloidal sol, and kaolin is poising agent, makes catalyst (when the waterglass consumption is high, with 10% weight nitric acid ammonium salt solution exchange three times and drying, roasting).
And with the catalyst 30 gram fluidized-bed reactor of packing into, the control reaction temperature is at 450~650 ℃, 550, and air speed WHSV1~15 hour -1, 5, water/molar equivalent 0.5~3,1, under the condition of pressure 0~1.5 atmospheric pressure (gauge pressure), be used to take out the test of surplus mixed c 4 preparing propylene by catalytic cracking, ethene, the reactivity worth of examination catalyst.
Tabulation 1
Embodiment Molecular sieve % weight Aluminium oxide % weight Silica % weight Catalyst Appraisal result
Heap Bick/milliliter Abrasion index % hour -1 ??C 4 Conversion ratio % Propene yield % Yield of ethene %
????1 ????50 ????25 ????2 ??0.83 ????1.5 ????72.3 ????30.5 ????9.6
????2 ????50 ????25 ????1 ??0.72 ????3.5 ????73.6 ????31.2 ????9.2
????3 ????50 ????25 ????8 ??0.85 ????1.2 ????65.3 ????28.4 ????8.4
????4 ????50 ????10 ????8 ??0.78 ????3.1 ????63.6 ????26.5 ????6.5
????5 ????50 ????15 ????8 ??0.81 ????2.1 ????67.8 ????28.5 ????8.2
????6 ????50 ????15 ????2 ??0.68 ????3.9 ????68.2 ????28.9 ????8.6
????7 ????60 ????25 ????2 ??0.70 ????1.6 ????74.6 ????32.1 ????10.6
????8 ????70 ????25 ????2 ??0.65 ????2.7 ????76.2 ????32.6 ????10.3
????9 ????80 ????15 ????5 ??0.61 ????3.8 ????75.2 ????31.5 ????9.8
[comparative example 1]
With kaolin 100 grams (igloss 15%), add water 650 gram making beating 30 minutes, add 20 milliliters of hydrochloric acid (20% weight) and boehmite 128 grams (igloss 20%), pulled an oar 30 minutes, add 250 gram HZSM-5 molecular sieve making beating 15 minutes again, the aluminium colloidal sol and the hydrochloric acid (20% weight) that add 240 grams (alumina content 20.6% weight) at last stirred 20 minutes for 13 milliliters.This slurry spray-drying is shaped, and washs two times, the also roasting in 10 hours of 120 ℃ of dryings with 15~20 times deionized water.Get microspherical catalyst C.Record the catalyst heap than 0.71 grams per milliliter, abrasion index 13.6% hour -1

Claims (5)

1, a kind of microsphere zeolite catalyst comprises following component by weight percentage:
A) 40~80% molecular sieve;
B) 10~30% aluminium oxide;
C) 0.5~10% silica;
D) 0~30% clay;
Wherein the bulk density of catalyst is 0.6~0.9 grams per milliliter, and abrasion index is 1.2~4.0 hours -1
2, according to the described microsphere zeolite catalyst of claim 1, it is characterized in that the consumption of molecular sieve is 50~70% by weight percentage, at least a in X type molecular sieve, Y zeolite, ZSM type molecular sieve, modenite, beta molecular sieve or SAPO type molecular sieve of molecular screening.
3, according to the described microsphere zeolite catalyst of claim 1, it is characterized in that the consumption of aluminium oxide is 15~25% by weight percentage, the raw material sources of aluminium oxide are aluminium colloidal sol.
4, according to the described microsphere zeolite catalyst of claim 1, it is characterized in that the consumption of silica is 0.5~5% by weight percentage, the raw material sources of silica are waterglass; Clay is selected from imvite, tired soil, galapectite, sepiolite or the kaolin of taking off.
5,, it is characterized in that catalyst is 20~150 microns a spheric granules according to the described microsphere zeolite catalyst of claim 4.
CNB2004100247316A 2004-05-28 2004-05-28 Molecular screen microspherical catalyst Expired - Lifetime CN100413586C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2004100247316A CN100413586C (en) 2004-05-28 2004-05-28 Molecular screen microspherical catalyst

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2004100247316A CN100413586C (en) 2004-05-28 2004-05-28 Molecular screen microspherical catalyst

Publications (2)

Publication Number Publication Date
CN1704163A true CN1704163A (en) 2005-12-07
CN100413586C CN100413586C (en) 2008-08-27

Family

ID=35575955

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB2004100247316A Expired - Lifetime CN100413586C (en) 2004-05-28 2004-05-28 Molecular screen microspherical catalyst

Country Status (1)

Country Link
CN (1) CN100413586C (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102029184A (en) * 2010-11-04 2011-04-27 中国天辰工程有限公司 Catalyst used in process of preparing dimethyl ether from methanol on fluidized bed and preparation method thereof
CN102188989A (en) * 2011-03-24 2011-09-21 中国天辰工程有限公司 Fluidized bed catalyst and preparation method thereof
CN102371168A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Preparation method of fluid catalyst
CN102372534A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Method for preparing light olefins through conversion of oxygen-containing compounds
CN102373070A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Method for producing light olefins by light oil catalytic cracking
CN102371167A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Fluidized bed catalyst and its preparation method
CN102371183A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Preparation method for adhesive-free fluidized bed catalyst
CN102451754A (en) * 2010-10-26 2012-05-16 中国石油化工股份有限公司 Molecular sieve composition, molecular sieve active component-containing particle, and their preparation methods as well as catalytic cracking catalyst
CN102744097A (en) * 2011-04-20 2012-10-24 中国石油化工股份有限公司 Low wear fluidized bed catalyst and its preparation method
CN105749958A (en) * 2016-02-04 2016-07-13 中国海洋石油总公司 Movable bed methanol to olefin arene spherical catalyst and preparation method of movable bed methanol to olefin arene spherical catalyst
CN106622343A (en) * 2015-11-02 2017-05-10 中国石油化工股份有限公司 Catalyst for preparing propylene through fluidized bed methanol conversion

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1046641C (en) * 1990-12-05 1999-11-24 中国科学院大连化学物理研究所 Modified zeolite catalyst for light hydrocardon aromatization reaction
US6884744B2 (en) * 2001-04-13 2005-04-26 W. R. Grace & Co.-Conn. Zeolite based catalyst of ultra-high kinetic conversion activity
CN1199732C (en) * 2002-06-20 2005-05-04 中国科学院大连化学物理研究所 Catalyst for reversal disproportionation preparation of propene from ethylene and butylene

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102373070B (en) * 2010-08-23 2013-09-18 中国石油化工股份有限公司 Method for producing light olefins by light oil catalytic cracking
CN102371168A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Preparation method of fluid catalyst
CN102372534B (en) * 2010-08-23 2014-07-02 中国石油化工股份有限公司 Method for preparing light olefins through conversion of oxygen-containing compounds
CN102371168B (en) * 2010-08-23 2013-12-04 中国石油化工股份有限公司 Preparation method of fluid catalyst
CN102373070A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Method for producing light olefins by light oil catalytic cracking
CN102371167A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Fluidized bed catalyst and its preparation method
CN102371183A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Preparation method for adhesive-free fluidized bed catalyst
CN102372534A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Method for preparing light olefins through conversion of oxygen-containing compounds
CN102451754A (en) * 2010-10-26 2012-05-16 中国石油化工股份有限公司 Molecular sieve composition, molecular sieve active component-containing particle, and their preparation methods as well as catalytic cracking catalyst
CN102451754B (en) * 2010-10-26 2013-06-05 中国石油化工股份有限公司 Molecular sieve composition, molecular sieve active component-containing particle, and their preparation methods as well as catalytic cracking catalyst
CN102029184A (en) * 2010-11-04 2011-04-27 中国天辰工程有限公司 Catalyst used in process of preparing dimethyl ether from methanol on fluidized bed and preparation method thereof
CN102029184B (en) * 2010-11-04 2013-01-23 中国天辰工程有限公司 Catalyst used in process of preparing dimethyl ether from methanol on fluidized bed and preparation method thereof
CN102188989A (en) * 2011-03-24 2011-09-21 中国天辰工程有限公司 Fluidized bed catalyst and preparation method thereof
CN102188989B (en) * 2011-03-24 2013-08-07 中国天辰工程有限公司 Fluidized bed catalyst and preparation method thereof
CN102744097B (en) * 2011-04-20 2014-11-26 中国石油化工股份有限公司 Low wear fluidized bed catalyst and its preparation method
CN102744097A (en) * 2011-04-20 2012-10-24 中国石油化工股份有限公司 Low wear fluidized bed catalyst and its preparation method
CN106622343A (en) * 2015-11-02 2017-05-10 中国石油化工股份有限公司 Catalyst for preparing propylene through fluidized bed methanol conversion
CN105749958A (en) * 2016-02-04 2016-07-13 中国海洋石油总公司 Movable bed methanol to olefin arene spherical catalyst and preparation method of movable bed methanol to olefin arene spherical catalyst

Also Published As

Publication number Publication date
CN100413586C (en) 2008-08-27

Similar Documents

Publication Publication Date Title
CA2392923C (en) A catalytic cracking process using a modified mesoporous aluminophosphate material
RU2427424C2 (en) Catalyst composition for processing heavy starting material
KR100694945B1 (en) High zeolite content and attrition resistant catalyst, methods for preparing the same and catalyzed processes therewith
JP6074559B2 (en) Catalyst for enhancing propylene in fluid catalytic cracking.
JP2020509122A (en) System and method for cracking a hydrocarbon stream such as crude oil utilizing a catalyst comprising a zeolite mixture
JP4820919B2 (en) Catalyst for producing monocyclic aromatic hydrocarbon and method for producing monocyclic aromatic hydrocarbon
CN100413586C (en) Molecular screen microspherical catalyst
CN107974286B (en) Catalytic cracking method for producing low-carbon olefin and light aromatic hydrocarbon
JP2012139640A (en) Catalyst for producing monocyclic aromatic hydrocarbon and method of producing the monocyclic aromatic hydrocarbon
US7157501B2 (en) Fischer-tropsch process using a fischer-tropsch catalyst and a zeolite-containing catalyst
CN102371168A (en) Preparation method of fluid catalyst
WO2004041969A1 (en) Fischer-tropsch process using a fischer-tropsch catalyst and zeolite y
CN108097303B (en) Preparation method of catalyst for preparing low-carbon olefin by catalytic cracking of diesel oil
CN1309471C (en) Zeolite based catalyst of ultra-high kinetic conversion activity
EP4275789A1 (en) Catalytic cracking agent containing phosphorus modified molecular sieve, and preparation method therefor, preparation system thereof and use thereof
CN100475756C (en) Method for producing propylene and ethene by using catalytic cracking olefin through fluid bed
CN100338184C (en) Catalytic cracking method
CN1195581C (en) Prepn of fluid cracking catalyst
CN1298684C (en) Process for preparing octaene by butene oligomerization
CN1100117C (en) Method for increasing liquefied gas yield and gasoline octane number
CN110479362B (en) Catalyst for high yield of diesel oil and low carbon olefin, and preparation method and application thereof
CN114425405B (en) Catalytic cracking auxiliary agent for improving propylene concentration and preparation method and application thereof
CN1115379C (en) Catalyst of cracking petroleum
CN1060204C (en) Laminar column clay microphere cracking catalyst for heavy oil and its preparation
RU2807083C1 (en) Phosphorus modified molecular sieve with mfi structure, catalytic cracking auxiliary and catalytic cracking catalyst containing phosphorus modified molecular sieve with mfi structure, and also processes for their preparation

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CX01 Expiry of patent term

Granted publication date: 20080827

CX01 Expiry of patent term