CN1695922A - Full electrodynamic mould locking device of rubber injection machine - Google Patents

Full electrodynamic mould locking device of rubber injection machine Download PDF

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Publication number
CN1695922A
CN1695922A CNA200510043563XA CN200510043563A CN1695922A CN 1695922 A CN1695922 A CN 1695922A CN A200510043563X A CNA200510043563X A CN A200510043563XA CN 200510043563 A CN200510043563 A CN 200510043563A CN 1695922 A CN1695922 A CN 1695922A
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CN
China
Prior art keywords
injection moulding
moulding machine
bearing
reduction box
rubber injection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CNA200510043563XA
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Chinese (zh)
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CN100413671C (en
Inventor
吕柏源
危卫华
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Qingdao University of Science and Technology
Qingdao University of Technology
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Qingdao University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Qingdao University of Science and Technology filed Critical Qingdao University of Science and Technology
Priority to CNB200510043563XA priority Critical patent/CN100413671C/en
Publication of CN1695922A publication Critical patent/CN1695922A/en
Application granted granted Critical
Publication of CN100413671C publication Critical patent/CN100413671C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A full-electric mould locking unit for rubber injector is composed of an electric screw drive system consising of speed reducer and dual-speed motor, a bearing case and an eelctric demoulding unit. A main scrwe connected with the movable mould plate is engaged with a long cylindrical drive nut in the inner hole of a hollow output shaft of speed reducer for locking or opening the mould.

Description

Full electrodynamic mould locking device of rubber injection machine
Affiliated technical field
The present invention relates to injection molding of rubber processing equipment field, particularly relate to a kind of full electrodynamic mould locking device.
Background technology
The clamping apparatus of at present domestic and international rubber injection moulding machine mainly contains three kinds of structures and forms, and the one, toggle mechanical type, the 2nd, mechanical hydraulic-pressure type, the 3rd, fluid pressure type.There is following shortcoming in mechanical clamping apparatus: (1) complicated in mechanical structure, and bulky; (2) be not suitable for the clamping apparatus of big stroke.There is following shortcoming in the clamping apparatus of fluid pressure type: (1) wastes energy, and it is in the entire job process, and motor is in duty all the time, cause waste of electric energy, in operation process, be transformed into the hydraulic pressure energy simultaneously by electric energy, be transformed into mechanical energy again, also cause the loss of electric energy; (2) in the hydraulic system, consumable accessory is too many, causes mechanical breakdown easily, influences reliability; (3) in the operation process, hydraulic system is leaked easily, aggravating working environment; (4) maintaining difficulty, operating cost is higher.The clamping apparatus of mechanical hydraulic-pressure type exists above-mentioned shortcoming equally.
Goal of the invention
The objective of the invention is to overcome the shortcoming that the rubber injection machine clamping apparatus of existing machinery toggle formula, mechanical hydraulic-pressure type and fluid pressure type exists, provide a kind of simple in structure, energy savings, reduce the rubber injection machine clamping apparatus of environmental pollution.
Summary of the invention
To achieve these goals, the invention provides a kind of all-electric spiral clamping apparatus.The present invention mainly is made up of electric screw transmission system, bearing housing and electronic stripper apparatus, divides three parts to describe in detail below.
Described electric screw transmission system, be provided with the twice-enveloping worm gear reducer, input shaft end at reduction box is connected with the double-speed motor of high starting torque, the output shaft of reduction box is made hollow shaft, the elongated cylindrical drive nut is installed in the hollow shaft endoporus, with flat key drive nut and hollow shaft are linked, be furnished with the main spiral that mates with mother nut in nut central authorities.The other end of main spiral is semi-circular bulb, and semi-circular bulb is connected the ball cup the inside of injection (mo(u)lding) machine moving platen bottom and matches with it, drives during the nut rotation to be installed in that the goods counterdie moves up and down on the moving platen, makes locked mode and die sinking and moves.
Described bearing housing, be installed in the hollow box beam of rubber injection moulding machine base, load sensor is equipped with in the inner chamber bottom of bearing housing, self-aligning thrust roller bearing has been installed above sensor, the elongated cylindrical drive nut passes the endoporus of self-aligning thrust roller bearing, and the shaft shoulder of drive nut is compressed an end face of bearing, is equipped with taper roll bearing above the shaft shoulder, compress taper roll bearing with gland, and with bolt that gland and bearing block is fastening; The nut and the spiral that extend to bearing housing have constituted screw pair.
Described electronic stripper apparatus is fixed by bolts on the support of injection (mo(u)lding) machine moving platen lower hollow position, it is provided with the linear pattern gear-box and exchanges the continuous variable speed motor with single-phase US and is connected, in gearbox, dispose the cylinder tooth bar that to do vertical lift, cylinder tooth bar upper end is connected to knockout pin, in the knockout pin outer setting fairlead is arranged, fairlead is embedded on the moving platen and by bolted.
Preferably, the reduction box of electric transmission system is on the basis of planar double-enveloping wormwheel, worm screw, casing, self-contained bearing and the gland of prior art, the main shaft of reduction box is made hollow shaft,, and connect main shaft and drive nut is fastening with key so that drive nut passes its central authorities.
Preferably, the reduction box overload capacity of electric transmission system is big, and noise is low, and running steadily.Especially traditional main shaft diameter is fully enlarged, and it is made hollow shaft sleeve, realize that thus screw pair directly passes the main shaft of reduction box, thereby make spiral reach the purpose of free lifting, simultaneously greatly improve parts and decided the power situation, simplified mechanism, saved space and floor space.
Preferably, be provided with bearing housing at the reduction box output, the huge axial force that produces during locked mode is all born by the bearing of installing in this bearing housing, makes the reduction box main shaft exempt the infringement of axial force, thereby guarantees the safe and reliable work of locked mode process.
Preferably, in bearing housing, be provided with load sensor, sensor can be the signal transition of clamp force the signal of telecommunication, can accurately detect the variation of locked mode process clamp force and final clamp force, and can set the operating point of clamp force, when clamp force reached the locked mode tonnage of setting, the locked mode transmission system stopped action, realized the operation of predetermined clamp force.
Preferably, be provided with supporting screw pair in the hollow main shaft of transmission system, the nut of screw pair is mounted in the hollow main shaft with key, and spiral matches with nut.When hollow spindle rotates under motor-driven, drive the nut transmission, because the feather key of spiral can not rotate spiral, then spiral produces spiral and axially rises or down maneuver under the effect of feather key and spiral guide slot, makes the action of locked mode and die sinking.Thereby realize the electronic locked mode and the purpose of die sinking.
Preferably, electronic stripper apparatus is provided with single phase ac continuous variable speed auxiliary-motor, directly drives the linear pattern gear-box by it, and the cylinder tooth bar that drives in the case is done rising or descending motion, rises or descends thereby drive the knockout pin that is connected in cylinder tooth bar end.When locked mode, knockout pin is formed one with counterdie under cylinder tooth bar descending motion effect; When die sinking, knockout pin is deviate from rubber parts under cylinder tooth bar ascending motion effect from mould, realize the purpose of the electronic demoulding thus.
Beneficial effect
Adopt full electrodynamic mould locking of the present invention and stripper apparatus, have following advantage:
(1) save electric energy: electronic transmission can be disposed the motor of adaptive power according to locked mode and stripper apparatus power demand, and raising active power cuts down the consumption of energy; Directly be transformed into mechanical energy by electric energy, the centre need not can change by hydraulic pressure, improves transmission efficiency, cuts down the consumption of energy; Transmission system is only worked in die sinking or locked mode process, and all the other times are inactive states, need continuous operation unlike hydraulic system, thereby have saved electric energy.
(2) realize big stroke opening and closing mould easily: mechanical toggle opening and closing mould, its stroke are subjected to the frame for movement restriction, and same hydraulicdriven hydraulic cylinder length can not be oversize, and electric screw locked mode nut length can be made decision according to the stroke that the opening and closing mould requires.
(3) mode transfer is convenient: the die sinking of mould and locked mode realize that according to sensor-digital display circuit it comes mode transfer without mechanical system or with the overflow mode of hydraulic pressure, and the present invention does not need mode transfer as long as locked mode pressure reaches when setting value, and does with regard to the lock stop die worker.
(4) improve equipment dependability: the few easy workout part of power driven system, and do not have hydraulicdriven leakage problem, thus improved the reliability of equipment.
(5) reduced operating cost: the maintaining workload is little, and fallible component is few, simultaneously the maintaining technical staff is not had special requirement, thereby has reduced operating cost.
(6) realize carrying out production strictly in line with rules and regulations: the present invention does not have the evaporating, emitting, dripping or leaking of liquid or gas problem.
Description of drawings
Fig. 1 is a full electrodynamic mould locking device structure chart of the present invention
Fig. 2 is bearing housing structure figure of the present invention
Fig. 3 is a stripper apparatus structure chart of the present invention
Realize the preferred embodiment of invention
The present invention is described further below in conjunction with drawings and the embodiments, is not limitation of the invention.
Fig. 1 is a full electrodynamic mould locking device structure chart of the present invention.The present invention includes the electric screw transmission system, bearing housing and electronic stripper apparatus.In the electric screw transmission system, be provided with plane-generated double enveloping reduction box 1, at reduction box 1 power shaft high starting is installed and changes the double-speed motor 2 of distance, reduction box 1 output main shaft is a hollow shaft 3, drive nut 4 is installed in the endoporus, and with flat key 5 drive nut 4 and main shaft 3 are linked, be equipped with main spiral 6 in nut 4 central authorities.The bulb end of main spiral 6 matches with the ball cup 9 that is installed in rubber injection moulding machine moving platen 27 bottom surfaces, during with the realization spiral lifting, is installed in goods counterdie 28 liftings on the moving platen 27, makes locked mode and die sinking action.
Fig. 2 is a bearing housing of the present invention, adorn a bearing block 7, bearing block 7 is installed in the box beam 8 of rubber injection moulding machine base, the inner chamber bottom of bearing block 7 is provided with load sensor 14, self-aligning thrust roller bearing 11 has been installed in the top of sensor 14, the endoporus that the drive nut 4 that extends to bearing housing passes bearing 11 is installed in bearing housing, and the shaft shoulder of drive nut 4 is compressed the upper surface of bearing 11, above the shaft shoulder, be equipped with taper roll bearing 13, compress taper roll bearing 13 with gland 10, and with bolt 15 gland 10 is connected fasteningly with bearing block 7, and extend to the nut 4 of bearing housing, constituted screw pair with the spiral 6 that extends to bearing housing.
Fig. 3 is an electronic stripper apparatus of the present invention, electronic stripper apparatus is installed on the support 26 of moving platen 27 lower hollow positions with bolt 25, it is provided with linear pattern gear-box 17 and exchanges continuous variable speed auxiliary-motor 18 composition one with single-phase US, in gearbox 17, be equipped with the cylinder tooth bar 19 that to make vertical lift, cylinder tooth bar 19 upper ends connect knockout pin 22, in knockout pin 22 outer setting fairlead 23 are arranged.Fairlead 23 is embedded on the moving platen 27 and is fastening by bolt 24.
The operating process that has the full electrodynamic mould locking device of the present invention of said structure below in conjunction with relevant description of drawings.
Mould patrix 29 is in original die opening state with counterdie 28, and stripper apparatus is in the reset condition that combines with counterdie.When sending the locked mode signal, starter motor 2 is pressed certain orientation and is rotated, the main shaft that drives reduction box 1 is also pressed the certain orientation rotation, driving nut 4 rotates, thereby drive spiral 6 and do axial ascending motion by guiding feather key 30, by moving platen 27, make counterdie 28 also do ascending motion, after counterdie 28 contacts were installed in the patrix 29 of fixed form 20 and progressively produce clamp force, at this moment counteractive clamp force reached collapsible form 27 by counterdie 28, passes to spiral 6 again, pass to nut 4 again, pass to the shaft shoulder of nut 4 again, pass to self-aligning thrust roller bearing 11 again, affact axial force load sensor 14 at last; When clamp force reached predetermined clamp force, load sensor 14 sent signal, and locked mode motor 2 quits work.Behind injection and sulfuration end-of-job, operating system is sent and is opened the mould signal, and starter motor 2 rotates by opposite direction, drives moving platen 27 declines, makes counterdie 28 produce the die sinkings action, and when counterdie 28 dropped to certain position, counterdie 28 stopped to descend; This moment, operating system was sent the motor 18 of signal enabling stripper apparatus, drive reduction box 17, make elevation cylinder tooth bar 19 do ascending motion, and then, make knockout pin 22 that goods 31 are ejected counterdie 28 die cavitys, behind the taking-up goods 31, the motor of stripper apparatus is done running in the other direction, stripper apparatus resets, and has so far finished whole opening and closing mould and mode-lock operation process.
Above-described only is preferred implementation of the present invention.Except above version, the present invention can also make horizontal type structure; Motor can adopt variable-frequency motor or stepper motor; Reduction box can adopt plane-generated double enveloping reduction box or other exposed gear reduction boxes; But load sensor can adopt other load-sensing unit and be arranged on other measuring position; The reduction box main shaft can directly be made into inner bolt hole in one, and screw pair can adopt ball screw spiral pair and mould emptier can adopt general screw pair mould emptier or adopt secondary mould emptier of ball screw spiral or the like.For present technique field those of ordinary skill, under the prerequisite that does not break away from the principle of the invention,, and increase on its basis or change some parts as long as adopted agent structure as full electrodynamic mould locking, all drop within protection scope of the present invention.

Claims (6)

1. a rubber injection moulding machine full electrodynamic mould locking device comprises the electric screw transmission system, bearing housing and electronic stripper apparatus.The electric screw transmission system is installed on the injection moulding machine base, it is characterized in that in system, being provided with the plane-generated double enveloping reduction box, the double-speed motor of high starting torque is housed at the input shaft end of reduction box, reduction box output main shaft is a hollow shaft, in the hollow shaft endoporus drive nut is housed, is furnished with main spiral in nut central authorities.One end of main spiral is the semi-round ball head, and the semicircle bulb is installed in the semi-round ball headstock the inside of injection (mo(u)lding) machine moving platen bottom surface.Its feature also is to be provided with bearing housing above the electric screw transmission system, bearing housing is equipped with bearing block, bearing block is placed in the hollow cross of injection (mo(u)lding) machine, the inner chamber of bearing block is provided with load sensor, side at sensor has been installed self-aligning thrust roller bearing, drive nut passes the endoporus of self-aligning thrust roller bearing, the shaft shoulder of drive nut is compressed an end face of self-aligning thrust roller bearing, be equipped with taper roll bearing at the shaft shoulder other end, and compress taper roll bearing with gland.Electronic stripper apparatus is installed in the moving platen bottom center of rubber injection moulding machine, its linear pattern gear-box exchanges the continuous variable speed group of motors with single-phase US and is integral, the tooth bar that can do elevating movement is housed in gearbox, tooth bar one end connects knockout pin, be provided with fairlead in the knockout pin outside, fairlead is embedded on the moving platen.
2. rubber injection moulding machine full electrodynamic mould locking device according to claim 1: the motor of its electric transmission system can adopt variable-frequency motor, servomotor or stepper motor; Reduction box can adopt other forms of gear reduction box.
3. according to claim 1 and 2 described rubber injection moulding machine full electrodynamic mould locking devices: reduction box output main shaft endoporus can directly be made into the inside spin shape, can adopt the secondary or other forms of screw pair of ball screw spiral.
4. rubber injection moulding machine full electrodynamic mould locking device according to claim 1: its load sensor can adopt other load-sensing unit and be arranged on other position.
5. rubber injection moulding machine full electrodynamic mould locking device according to claim 1: its electronic stripper apparatus screw pair, can adopt general screw pair or adopt the ball screw spiral pair.
6. rubber injection moulding machine full electrodynamic mould locking device according to claim 1: under the situation that does not increase major part, whole type can be made horizontal type structure.
CNB200510043563XA 2005-05-20 2005-05-20 Full electrodynamic mould locking device of rubber injection machine Expired - Fee Related CN100413671C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB200510043563XA CN100413671C (en) 2005-05-20 2005-05-20 Full electrodynamic mould locking device of rubber injection machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB200510043563XA CN100413671C (en) 2005-05-20 2005-05-20 Full electrodynamic mould locking device of rubber injection machine

Publications (2)

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CN1695922A true CN1695922A (en) 2005-11-16
CN100413671C CN100413671C (en) 2008-08-27

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100467248C (en) * 2006-03-07 2009-03-11 青岛科技大学 Electric injection device
CN101143550B (en) * 2006-09-13 2010-05-12 刘全文 Novel traffic tool
CN102218380A (en) * 2011-06-27 2011-10-19 苏州互友工业设备有限公司 Fully-automatic pentagonal spraying machine
CN103379988A (en) * 2011-02-15 2013-10-30 克劳斯玛菲科技有限公司 Mould clamping device
CN104669568A (en) * 2015-03-16 2015-06-03 广东伊之密精密机械股份有限公司 Gear reducer transmission mechanism for mold locking of all-electric injection molding machine

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08103958A (en) * 1994-09-26 1996-04-23 Toshiba Mach Co Ltd Injection compression molding machine
JP3256853B2 (en) * 1999-09-22 2002-02-18 日精樹脂工業株式会社 Mold clamping device of injection molding machine
JP3562717B2 (en) * 2001-04-03 2004-09-08 日精樹脂工業株式会社 Traction type electric injection molding machine
CN2866103Y (en) * 2005-05-20 2007-02-07 青岛科技大学 Rubber injector whole electric mould locking device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100467248C (en) * 2006-03-07 2009-03-11 青岛科技大学 Electric injection device
CN101143550B (en) * 2006-09-13 2010-05-12 刘全文 Novel traffic tool
CN103379988A (en) * 2011-02-15 2013-10-30 克劳斯玛菲科技有限公司 Mould clamping device
CN103379988B (en) * 2011-02-15 2015-11-25 克劳斯玛菲科技有限公司 Mold closing mechanism
CN102218380A (en) * 2011-06-27 2011-10-19 苏州互友工业设备有限公司 Fully-automatic pentagonal spraying machine
CN104669568A (en) * 2015-03-16 2015-06-03 广东伊之密精密机械股份有限公司 Gear reducer transmission mechanism for mold locking of all-electric injection molding machine

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Publication number Publication date
CN100413671C (en) 2008-08-27

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Granted publication date: 20080827

Termination date: 20150520