CN1690094A - Superfine polymer rigid filling and its preparation and use - Google Patents

Superfine polymer rigid filling and its preparation and use Download PDF

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Publication number
CN1690094A
CN1690094A CN 200410017791 CN200410017791A CN1690094A CN 1690094 A CN1690094 A CN 1690094A CN 200410017791 CN200410017791 CN 200410017791 CN 200410017791 A CN200410017791 A CN 200410017791A CN 1690094 A CN1690094 A CN 1690094A
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ultra
fine polymer
rigid filled
vinylbenzene
emulsion
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邬润德
童莜莉
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

The invention provides an ultra-fine polymer rigid packing, the method for producing it, and its application in producing polypropylene composite. The benefit effect mainly lies in: such packing is of adjustable grain diameter, fine coarseness, and good rigidness, good dispersity, white product; the produce is of reasonable technique, simple method, low temperature, and slight environmental contamination; can be used for producing polypropylene composite, with good toughening effect, and easy to disperse.

Description

A kind of ultra-fine polymer rigid filled and preparation and application
(1) technical field
It is rigid filled and preparation method thereof to the present invention relates to a kind of ultra-fine polymer, and the rigid filled application in the preparation polypropylene composite material of this ultra-fine polymer.
(2) background technology
The more employing of the particle diameter of the latex particle of letex polymerization at present changes the consumption of emulsifying agent and controls, the rigid filled particle synthetic of ultra-fine polymer control condition does not still have detailed research, the amount of initiator, linking agent to the rigid filled particle of ultra-fine polymer form the particle of speed, formation whether sticking and and the rigidity of particle bigger influence is arranged, it influences dispersion and enhancing in polymkeric substance too.Inorganic nano-particle is because agglomeration strength is big, and difficult hot melt in the short period of time is disperseed in processing preferably, and its application is restricted.
Inorganic, organic nanocomposite can improve the dispersiveness of nanoparticle in polymkeric substance largely, and the normal method that adopts has: inorganic nano-particle is coated with the machine thing; Embed organism between the lamella inorganic nano material, most representative is that Japan is at the 1987 PA6/ clay nano mixtures that make.Utilize the rigid filled particle surface tension force of ultra-fine polymer little, good with polypropylene compatible, with it strengthen, tenacity-increased profax, can easily not reunite just like inorganic nano-filler, difficult dispersive shortcoming, its surface is easily modified, the preparation method is simple, cost is more cheap than most of inorganic nano-fillers, easily promotes in actual applications.
(3) summary of the invention
The present invention is that a kind of technology is reasonable, method is simple in order to provide, and makes adjustable rigid filled particle of ultra-fine polymer of granularity and preparation method thereof, and the application of the rigid filled particle of described ultra-fine polymer in the preparation polypropylene composite material.
For reaching the goal of the invention the technical solution adopted in the present invention be:
A kind of ultra-fine polymer is rigid filled, and the rigid filled quality of described ultra-fine polymer is composed as follows:
Vinylbenzene 20~50%, linking agent 1~5%, water 45~76%, buffer reagent 0.2~1.0%, initiator 0.05~2.0%, emulsifying agent 0.5~3%.
Described linking agent is one of following or its mixture:
1. divinylbenzene, 2. Ethylene glycol dimethacrylate (EGDM), 3. dicyclopentadiene, 4. triallyl isocyanurate (TAIC).
Described buffer reagent is one of following:
1. sodium bicarbonate, 2. SODIUM PHOSPHATE, MONOBASIC, 3. trisodium phosphate.
Described initiator is one of following:
1. Potassium Persulphate, 2. Sodium Persulfate, 3. ammonium persulphate, 4. hydrogen peroxide.
Described emulsifying agent is one of following or its mixture:
1. potassium oleate, 2. sodium oleate, 3. sodium lauryl sulphate, 4. Sodium dodecylbenzene sulfonate, 5. OP-10.
Described method is carried out as follows:
Vinylbenzene, emulsifying agent, linking agent, buffer reagent, the water of recipe quantity are added pre-emulsification in the reactor, part pre-emulsion is stayed 1/4~1/2 the initiator that adds recipe quantity in the reactor and is warming up to 60~80 ℃, drips remaining pre-emulsion then, and evenly adds the aqueous solution of residue initiator, dropwise back insulation 0.5~2 hour, be warming up to 80~95 ℃, constant temperature is 1~2 hour again, cooling, breakdown of emulsion, washing is filtered, and it is rigid filled that vacuum-drying gets ultra-fine polymer.
The rigid filled quality of described ultra-fine polymer is composed as follows:
Vinylbenzene 40%, potassium oleate 2%, divinylbenzene 2.4%, sodium hydrogen phosphate 0.5%, distilled water 54.7%, Potassium Persulphate 0.4%; Described method is carried out as follows: vinylbenzene, potassium oleate, divinylbenzene, sodium hydrogen phosphate, distilled water are added pre-emulsification in the reactor, part pre-emulsion is stayed 1/4~1/2 the Potassium Persulphate that adds recipe quantity in the reactor and is warming up to 70 ℃, drip remaining pre-emulsion then, and the aqueous solution of evenly adding residue Potassium Persulphate, dropwise back insulation 0.5~2 hour, be warming up to 85 ℃, constant temperature is 1~2 hour again, cooling, breakdown of emulsion, washing is filtered, and it is rigid filled that vacuum-drying gets ultra-fine polymer.
Described ultra-fine polymer is rigid filled to can be used to prepare polypropylene composite material: with mass content be that 1~10% ultra-fine polymer is rigid filled, 76~96% polypropylene, 1~15% compatilizer disperse, mix, extrude through 180~200 ℃ of melting heats, makes polypropylene composite material.Described compatilizer is one of following or its mixture:
1. vinylbenzene, butadiene block copolymer (SBS), 2. vinylbenzene, butadiene random copolymer elastomerics (BS), 3. polypropylene grafted vinylbenzene (PP-g-St).
Beneficial effect of the present invention is mainly reflected in: the rigid filled particle diameter of (1) gained ultra-fine polymer is adjustable, fine size, rigidity big, good dispersity, product look white; (2) preparation industry rationally, method is simple, temperature of reaction is low, environmental pollution is little; (3) be applied to the preparation toughening effect of polypropylene composite material good, make it easier dispersion.
(4) embodiment
The present invention is described further below in conjunction with specific embodiment:
Embodiment 1~4: the preparation that ultra-fine polymer is rigid filled
Respectively with 500g, 400g, 300g, 200g vinylbenzene, 18g emulsifying agent potassium oleate, 20g linking agent Ethylene glycol dimethacrylate, 5g buffer reagent NaHCO 3, 453g, 553g, 653g, 753g distilled water water adds pre-emulsification in the reactor, part pre-emulsion is stayed the interior 1g of adding of reactor Potassium Persulphate initiator and is warming up to 70 ℃, drip the remaining pre-emulsion and the aqueous solution that contains 3g Potassium Persulphate initiator then, dropwise back insulation 1 hour, be warming up to 85 ℃, constant temperature is 1 hour again, cooling, and it is as follows to measure the size of particles result:
Embodiment ????1 ????2 ????3 ????4
Concentration of styrene, wt% ????50 ????40 ????30 ????20
Size distribution/um D50/% D90/% S.S.A/ (m 2/c.c) ????0.80~1.23 ????0.84 ????0.99 ????5.90 ????0.75~0.90 ????0.77 ????0.84 ????7.06 ????0.60~0.94 ????0.65 ????0.73 ????9.79 ????0.46~0.55 ????0.47 ????0.51 ????12.81
Embodiment 5~9: the preparation that ultra-fine polymer is rigid filled
Respectively with 300g vinylbenzene, 20g different sorts emulsifying agent, 15g linking agent Ethylene glycol dimethacrylate, 5g buffer reagent NaH 2PO 4, 656g water adds pre-emulsification in the reactor, part pre-emulsion is stayed the interior 1g of adding of reactor ammonium persulfate initiator and is warming up to 80 ℃, drip the remaining pre-emulsion and the aqueous solution that contains the 3g ammonium persulfate initiator then, dropwise back insulation 0.5 hour, be warming up to 85 ℃, constant temperature is 1 hour again, cooling, and it is as follows to measure the size of particles result:
Embodiment ????5 ????6 ????7 ????8 ????9
OP-10: Sodium dodecylbenzene sulfonate: sodium lauryl sulphate ????4∶1∶1 ????3∶2∶1 ????3∶1∶2 ????2∶2∶2 ????1∶2∶3
Size distribution/um D50/% D90/% S.S.A/ (m 2/c.c) ????0.60~0.83 ????0.74 ????0.99 ????8.90 ????0.45~0.75 ????0.57 ????0.70 ????10.6 ????0.37~0.63 ????0.45 ????0.61 ????13.9 ????0.87~1.01 ????0.97 ????1.05 ????6.81 ????0.92~1.35 ????1.05 ????1.24 ????5.94
Embodiment 10~14: the preparation that ultra-fine polymer is rigid filled
Respectively with 250g vinylbenzene, and the compound emulsifying agent of 10g, 15g, 20g, 25g, 30g (OP-10: Sodium dodecylbenzene sulfonate: sodium laurylsulfonate=4: 1: 1), 25g linking agent divinylbenzene, 10g buffer reagent NaH 2PO 4701g, 696g, 691g, 686g, 681g distilled water add pre-emulsification in the reactor, part pre-emulsion is stayed the interior 1g of adding of reactor ammonium persulfate initiator and is warming up to 80 ℃, drip the remaining monomer pre-emulsion and the 3g ammonium persulfate initiator aqueous solution then, dropwise back insulation 0.5 hour, be warming up to 85 ℃, constant temperature is 1 hour again, cooling, and it is as follows to measure the size of particles result:
The composite emulsifying agent concentration, wt% ????1 ????1.5 ????2.0 ????2.5 ????3.0
Size distribution/um D50/% D90/% S.S.A/ (m 2/c.c) ????0.90~1.15 ????1.00 ????1.10 ????6.94 ????0.75~0.97 ????0.67 ????0.82 ????7.90 ????0.49~0.72 ????0.57 ????0.70 ????12.6 ????0.39.~0.53 ????0.45 ????0.51 ????14.5 ????0.60~0.83 ????0.74 ????0.99 ????10.6
Embodiment 15~18: the preparation that ultra-fine polymer is rigid filled
With 400g vinylbenzene, 22g emulsifying agent sodium oleate, 25g linking agent triallyl isocyanurate, 5g buffer reagent NaH 2PO 4, 542g distilled water adds pre-emulsification in the reactor, part pre-emulsion is stayed the various initiators of the interior 1g of adding of reactor and is warming up to 70 ℃, drip the remaining pre-emulsion and the aqueous solution that contains the various initiators of 5g then, dropwise back insulation 0.5 hour, be warming up to 90 ℃, constant temperature is 1 hour again, cooling, and it is as follows to measure the size of particles result:
Embodiment ????15 ????16 ????17 ????18
Initiator Potassium Persulphate Sodium Persulfate Ammonium persulphate Hydrogen peroxide
Size distribution/um D50/% D90/% S.S.A/ (m 2/c.c) ????0.50~0.67 ????0.57 ????0.64 ????9.94 ????0.55?~0.77 ????0.67 ????0.71 ????9.90 ????0.59~0.72 ????0.67 ????0.70 ????8.69 ????0.69.~0.83 ????0.75 ????0.79 ????8.11
Embodiment 19~22: the preparation that ultra-fine polymer is rigid filled
Sodium laurylsulfonate=3: 2: 1), 25g linking agent dicyclopentadiene, 3g buffer reagent NaH with 300g vinylbenzene, 22g compound emulsifying agent (OP-10: Sodium dodecylbenzene sulfonate: 2PO 4, the 640g deionized water adds pre-emulsification in the reactor, part pre-emulsion is stayed the interior difference amount initiator hydrogen peroxide that add of reactor and is warming up to 60 ℃, drip remaining pre-emulsion and different amount initiator hydrogen peroxide then, dropwise back insulation 0.5 hour, be warming up to 80 ℃, constant temperature is 1 hour again, cooling, and it is as follows to measure the size of particles result:
Embodiment ????19 ????20 ????21 ????22
Initiator wt% ????0.1 ????0.5 ????0.1 ????0.7 ????0.1 ????0.9 ????0.1 ????1.1
Size distribution/um D50/% D90/% S.S.A/ (m 2/c.c) ????0.50~0.67 ????0.57 ????0.64 ????12.94 ????0.51~0.71 ????0.67 ????0.70 ????12.30 ????0.39~0.52 ????0.41 ????0.49 ????14.8 ????0.55~0.77 ????0.75 ????0.76 ????11.11
Embodiment 23~26: the preparation that ultra-fine polymer is rigid filled
With 400g vinylbenzene, 20g emulsifying agent sodium oleate, the different linking agents of 14g, 5g buffer reagent NaH 2PO 4, 560g distilled water adds pre-emulsification in the reactor, part pre-emulsion is stayed the interior 0.5g of adding of reactor initiator potassium persulfate and is warming up to 70 ℃, drip the remaining pre-emulsion and the aqueous solution that contains the 1g initiator potassium persulfate then, dropwise back insulation 0.5 hour, be warming up to 90 ℃, constant temperature is 1 hour again, cooling, and it is as follows to measure the size of particles result:
Embodiment ????23 ????24 ????25 ????26
Linking agent Ethylene glycol dimethacrylate Divinylbenzene Triallyl isocyanurate Dicyclopentadiene
Size distribution/um D50/% D90/% S.S.A/ (m 2/c.c) ????0.40~0.57 ????0.47 ????0.54 ????13.94 ????0.45~0.64 ????0.54 ????0.62 ????12.90 ????0.49~0.62 ????0.53 ????0.60 ????11.69 ????0.69~0.80 ????0.72 ????0.78 ????8.11
Embodiment 27~30: the preparation that ultra-fine polymer is rigid filled
With 400g vinylbenzene, 20g emulsifying agent potassium oleate, the linking agent divinylbenzene 16g of different amounts, 24g, 32g, 40g, 5g buffer reagent NaH 2PO 4555g, 547g, 539g, 531g distilled water add pre-emulsification in the reactor, part pre-emulsion is stayed the interior 1.0g of adding of reactor initiator potassium persulfate and is warming up to 70 ℃, drip the remaining pre-emulsion and the aqueous solution that contains the 3g initiator potassium persulfate then, dropwise back insulation 0.5 hour, be warming up to 90 ℃, constant temperature is 1 hour again, cooling, it is as follows to measure the size of particles result:
Embodiment ????27 ????28 ????29 ????30
The divinylbenzene amount, g ????16 ????24 ????32 ????40
Size distribution/um D50/% D90/% S.S.A/ (m 2/c.c) ????0.42~0.56 ????0.49 ????0.53 ????12.90 ????0.41~0.54 ????0.47 ????0.50 ????14.70 ????0.49~0.62 ????0.53 ????0.60 ????11.69 ????0.59~0.81 ????0.67 ????0.74 ????8.23
Embodiment 31~35: the preparation of polypropylene composite material
Rigid filled with 10g embodiment 28 gained ultra-fine polymers is that filler is respectively at mixing with the polypropylene grafted vinylbenzene of compatilizer of 950g, 930g, 910g, 890g, 870g polypropylene and 20g, the butadiene block copolymer that adds 20g, 40g, 60g, 80g, 100g respectively, disperse, mix, extrude through 180~200 ℃ of melting heats, make a kind of new polypropylene composite material, measure its mechanical property, the result is as follows:
Embodiment ??31 ??32 ??33 ??34 ??35
Butadiene block copolymer, wt% ??2 ??4 ??6 ??8 ??10
Tensile strength/Mpa tensile modulus/Mpa elongation at break/% ??31.4 ??854 ??618 ??26.3 ??810 ??890 ??25.5 ??842 ??855 ??25.2 ??816 ??940 ??26.1 ??723 ??896
Simple beam impact strength/Mpa ??24 ??39 ??45 ??52 ??48
Embodiment 36~40: the preparation of polypropylene composite material
Respectively with 10g, 30g, 50g, 70g, 90g embodiment 28 gained ultra-fine polymers are rigid filled mixes with polypropylene grafted vinylbenzene of compatilizer and the 50g butadiene block copolymer of 890g, 870g, 850g, 830g, 810g polypropylene and 50g, disperse, mix, extrude through 180-200 ℃ of melting heat, make a kind of new polypropylene composite material, measure its mechanical property, the result is as follows:
Embodiment ????36 ????37 ????38 ????39 ????40
Crosslinked polystyrene, wt% ????1 ????3 ????5 ????7 ????9
Tensile strength/Mpa tensile modulus/Mpa elongation at break/% ????30.4 ????894 ????618 ????30.3 ????890 ????590 ????28.5 ????942 ????555 ????25.2 ????816 ????540 ????26.1 ????723 ????896
Simple beam impact strength/Mpa ????35 ????41 ????51 ????45 ????48
Embodiment 41~44: the preparation of polypropylene composite material
Rigid filled with 100g embodiment 28 gained ultra-fine polymers as the different compatilizers of filler with 780g polypropylene and 120g, through 180-200 ℃ of fusion, dissipation of heat, mix, extrude, make a kind of new polypropylene composite material, measure its mechanical property, the result is as follows:
Embodiment ?41 ?42 ?43 ????44
Compatilizer Polypropylene grafted vinylbenzene The butadiene random copolymer elastomerics Butadiene block copolymer The polypropylene grafted vinylbenzene of 6wt% butadiene block copolymer+6wt%
Tensile strength/Mpa tensile modulus/Mpa elongation at break/% ?30.4 ?894 ?618 ?28.3 ?790 ?590 ?28.5 ?812 ?555 ????29.1 ????823 ????896
Simple beam impact strength/Mpa ?35 ?32 ?41 ????48
Embodiment 45,46: the preparation of polypropylene composite material
Mix with the polypropylene grafted vinylbenzene of the compatilizer of 900g different sorts polypropylene and 20g as filler with 60g embodiment 28 gained ultra-fine polymers are rigid filled, the butadiene block copolymer that adds 20g, disperse, mix, extrude through 180-200 ℃ of melting heat, make a kind of new polypropylene composite material, measure its mechanical property, the result is as follows:
Embodiment ????45 ????46
Polyacrylic model Homo-polypropylene F401 Co-polypropylene T30S
Tensile strength/Mpa tensile modulus/Mpa elongation at break/% ????34.4 ????1332 ????518 ????32.3 ????1123 ????890
Simple beam impact strength/Mpa ????25 ????54

Claims (10)

1. a ultra-fine polymer is rigid filled, it is characterized in that described ultra-fine polymer is rigid filled
Quality is composed as follows:
Vinylbenzene 20~50%
Linking agent 1~5%
Water 45~76%
Buffer reagent 0.2~1.0%
Initiator 0.05~2.0%
Emulsifying agent 0.5~3%.
2. ultra-fine polymer as claimed in claim 1 is rigid filled, it is characterized in that described linking agent is one of following or its mixture:
1. divinylbenzene, 2. Ethylene glycol dimethacrylate, 3. dicyclopentadiene, 4. triallyl isocyanurate.
3. ultra-fine polymer as claimed in claim 1 is rigid filled, it is characterized in that described buffer reagent is one of following:
1. sodium bicarbonate, 2. SODIUM PHOSPHATE, MONOBASIC, 3. trisodium phosphate.
4. ultra-fine polymer as claimed in claim 1 is rigid filled, it is characterized in that described initiator is one of following:
1. Potassium Persulphate, 2. Sodium Persulfate, 3. ammonium persulphate, 4. hydrogen peroxide.
5. ultra-fine polymer as claimed in claim 1 is rigid filled, it is characterized in that described emulsifying agent is one of following or its mixture:
1. potassium oleate, 2. sodium oleate, 3. sodium lauryl sulphate, 4. Sodium dodecylbenzene sulfonate, 5. OP-10.
6. prepare the rigid filled method of ultra-fine polymer as claimed in claim 1, it is characterized in that described method carries out as follows:
Vinylbenzene, emulsifying agent, linking agent, buffer reagent, the water of recipe quantity are added pre-emulsification in the reactor, part pre-emulsion is stayed 1/4~1/2 the initiator that adds recipe quantity in the reactor and is warming up to 60~80 ℃, drips remaining pre-emulsion then, and evenly adds the aqueous solution of residue initiator, dropwise back insulation 0.5~2 hour, be warming up to 80~95 ℃, constant temperature is 1~2 hour again, cooling, breakdown of emulsion, washing is filtered, and it is rigid filled that vacuum-drying gets ultra-fine polymer.
7. the rigid filled preparation method of ultra-fine polymer as claimed in claim 6 is characterized in that the rigid filled quality of described ultra-fine polymer is composed as follows:
Vinylbenzene 40%
Potassium oleate 2%
Divinylbenzene 2.4%
Sodium hydrogen phosphate 0.5%
Distilled water 54.7%
Potassium Persulphate 0.4%
Described method is carried out as follows:
Vinylbenzene, potassium oleate, divinylbenzene, sodium hydrogen phosphate, distilled water are added pre-emulsification in the reactor, part pre-emulsion is stayed 1/4~1/2 the Potassium Persulphate that adds recipe quantity in the reactor and is warming up to 70 ℃, drips remaining pre-emulsion then, and evenly adds the aqueous solution of residue Potassium Persulphate, dropwise back insulation 0.5~2 hour, be warming up to 85 ℃, constant temperature is 1~2 hour again, cooling, breakdown of emulsion, washing is filtered, and it is rigid filled that vacuum-drying gets ultra-fine polymer.
8. the application in the preparation polypropylene composite material that ultra-fine polymer as claimed in claim 1 is rigid filled.
9. the application in the preparation polypropylene composite material that ultra-fine polymer as claimed in claim 8 is rigid filled, it is characterized in that described application be with mass content be that 1~10% ultra-fine polymer is rigid filled, 76~96% polypropylene, 1~15% compatilizer disperse, mix, extrude through 180~200 ℃ of melting heats, makes polypropylene composite material.
10. ultra-fine polymer as claimed in claim 8 is rigid filled in the application of preparation in the polypropylene composite material, it is characterized in that described compatilizer is one of following or its mixture:
1. vinylbenzene, butadiene block copolymer
2. vinylbenzene, butadiene random copolymer elastomerics
3. polypropylene grafted vinylbenzene.
CN 200410017791 2004-04-21 2004-04-21 Superfine polymer rigid filling and its preparation and use Pending CN1690094A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110358197A (en) * 2019-08-07 2019-10-22 联塑科技发展(武汉)有限公司 A kind of random copolymerization polypropylene pipe and preparation method thereof of novel enhanced toughening

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110358197A (en) * 2019-08-07 2019-10-22 联塑科技发展(武汉)有限公司 A kind of random copolymerization polypropylene pipe and preparation method thereof of novel enhanced toughening

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