CN1673413A - Anti-discolouring technology for copper alloy coin blank and special preparation for anti-discolouring thereof - Google Patents

Anti-discolouring technology for copper alloy coin blank and special preparation for anti-discolouring thereof Download PDF

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Publication number
CN1673413A
CN1673413A CN200410021461.3A CN200410021461A CN1673413A CN 1673413 A CN1673413 A CN 1673413A CN 200410021461 A CN200410021461 A CN 200410021461A CN 1673413 A CN1673413 A CN 1673413A
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China
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copper alloy
rinsing
coin blank
blank cake
alloy coin
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CN200410021461.3A
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CN100400709C (en
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董江
刘迪
魏立营
张吉刚
孙立军
刘禾
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China Banknote Printing and Minting Group Co Ltd
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China Banknote Printing and Minting Corp
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Abstract

The color change resisting process for copper alloy coin butt includes the steps of annealing, acid pickling, the first rinsing, polishing, the second rinsing, anticorrosion treating, the third rinsing and drying. The cleaned and smoothed coin butt is set inside color change resisting solution to produce chemical reaction forming organic conversion film on the surface. The present invention has copper alloy re-compounding corrosion inhibiting technology, and in the reagent with BTA and other compounds as effective components, the copper alloy butt produces chemical reaction to form compact organic conversion film and has inorganic molecule filling the gaps in complex compound, so as to isolate the butt from air and water and avoid electrochemical corrosion and color change.

Description

Anti-tarnishing process for copper alloy coin blank and anti-tarnishing special preparation thereof
Technical Field
The invention relates to a copper alloy coin blank anti-tarnishing process and an anti-tarnishing special preparation thereof, belonging to the surface treatment process technology of copper alloy.
Background
With the global development of economy, the cooperation between the world coinage industries is increasingly close. Southeast Asia and western developed countries tend to buy currency biscuits for printing at the home country's coinage factory. Copper and copper alloys are popular with the coinage industry for their beautiful colors and good machinability. However, the problem of color change of the blank cakes always troubles the coinage industry, and the blank cakes can not be stored for a long time after the surface treatment is finished, so that the international supply of the blank cakes is limited to a certain extent.
Shenyang coin making factory is the base for producing copper alloy coins in China and undertakes the production task of most of the copper alloy coins in China. However, in high-temperature seasons of each year, the blank cakes change color rapidly, and obvious color change happens only in a few hours, so that a large amount of manpower and material resources have to be invested for backwashing treatment, which not only causes low production efficiency, but also affects the surface quality of finished coins.
At present, the anti-discoloration protection of the blank cake is realized by utilizing a chemical adsorption film formed on the surface of the blank cake by the individual components of the polishing liquid in the blank cake polishing stage, which is widely adopted in the coinage industry. The protective film and the substrate are combined by chemical adsorption force, and the film body is not very compact, so the protective effect is poor.
Disclosure of Invention
The invention provides a copper alloy coin blank anti-tarnishing process and a special anti-tarnishing preparation thereof aiming at the problems. The invention makes the prepared special anti-tarnishing agent and the copper alloy coin blank cake generate chemical reaction to produce compact organic conversion coating on the surface of the copper alloy blank cake, thereby delaying the discoloring time of the copper alloy blank cake, and solving the problems of color change among working procedures and storage and transportation.
The invention discloses a copper alloy coin blank anti-tarnishing process which comprises the following steps:
1. annealing the blank cake: annealing the copper alloy coin blank cake to enable the copper alloy coin blank cake to reach the required hardness index;
2. acid washing: removing oxides on the surface of the copper alloy coin blank cake by using a mixed solution of sulfuric acid and phosphoric acid for 24-25 minutes;
3. rinsing 1: rinsing the copper alloy coin blank cake for the first time by using clear water for 9-10 minutes;
4. polishing: polishing and flattening the copper alloy coin blank cake for 25-27 minutes by using SC-880 which is easy to clean;
5. rinsing 2: rinsing the copper alloy coin blank cake for the second time by using clear water for 8-10 minutes;
6. and (3) antiseptic treatment: completely immersing the copper alloy coin blank cake with clean surface and no oxidation in the anti-tarnishing special preparation for 4-10 minutes, and enabling the copper alloy coin blank cake and the anti-tarnishing preparation to quickly generate chemical reaction to generate an organic matter conversion film, namely Cu- (-C)6H5N3) A surface polymer, the chemical reaction of which is:
7. rinsing 3: rinsing the copper alloy coin blank cake for the third time by using clear water;
8. and (5) drying.
The invention relates to a special anti-tarnishing preparation for copper alloy coin blank cakes, which comprises the following components in percentage by weight:
BTA:1-3g/l
nonylphenol polyoxyethylene lauryl ether: 3-5g/l
Benzoic acid: 0.1-1g/l
Sodium phosphate: 6-10g/l
The preparation method of the anti-tarnish special preparation comprises the following steps:
1. heating deionized water to 40-50 ℃, adding nonylphenol polyoxyethylene lauryl ether according to the component ratio, and adding BTA after the nonylphenol polyoxyethylene lauryl ether is completely dissolved;
2. adding benzoic acid according to the proportion;
3. adding sodium phosphate according to the proportion;
4. and (4) stirring uniformly.
The invention has the beneficial effects that:
the invention changes the traditional protection mode of the blank cake, namely, SiO is generated on the surface of the blank cake2And the protection mode of the organic polymer chemical adsorption film. But adopts a copper alloy compound corrosion inhibition technology, in a reagent taking BTA and other compounds as effective components, a copper alloy blank cake and the reagent undergo a chemical reaction to generate a compact organic conversion film, and inorganic molecules fill up gaps among complex molecules, so that air and water which are necessary for electrochemical corrosion on the surface of the blank cake are isolated, the electrochemical reaction lacks necessary conditions, and the purpose of discoloration resistance is achieved.
The organic conversion film is colorless and transparent, and is bonded with the metal substrate by chemical bonds, so that the bonding force is stronger than the chemical adsorption force. The film layer is continuous, and the wear resistance is good, so the protection effect of the film layer on the blank cake is obviously better than that of a chemical adsorption film.
The invention is suitable for a BAK blank cake finishing machine and can finish acid cleaning, polishing and corrosion prevention treatment of copper alloy coin blank cakes at one time. The copper alloy coin blank cake produced by the process has the advantages of bright surface, good product consistency and remarkable discoloration resistance, and can meet the requirement of coinage production.
Drawings
Figure 1 is a XPS characterization survey of the briquettes with and without preservation.
FIG. 2 is a Cu2pXPS spectrum of cake samples with and without preservation.
FIG. 3 is an XPS spectrum of N1s for copper alloy billets with and without corrosion protection.
Fig. 4A is a photograph of a neutral salt spray versus accelerated corrosion test.
FIG. 4B is SO2Gas vs. accelerated corrosion test photographs.
Fig. 4C is a photograph of a damp heat versus accelerated corrosion test.
Fig. 4D is a photograph of an artificial sweat versus accelerated corrosion test.
In fig. 1-3; a is an anti-discoloration treatment blank cake, and b is a polishing blank cake.
In fig. 4A-4D: no. 0 is a polished blank cake, and No. 1 is an anti-discoloration treatment blank cake.
The invention is described in detail below with reference to the following figures and examples:
XPS characterization of the present invention for color change resistant and finished compacts
XPS characterization the surface composition of the briquettes was measured on a photoelectron spectrometer model VGESCALAB 210, uk. Basic vacuum of main vacuum chamber is 4.5X 10-11300wat Mg K α ray is used as an excitation source, the Energy Pass (Pass Energy) is 20eV, the step size is 0.08eV, the charge correction is carried out by C1s ═ 285.00 binding Energy, and VG Eclipse Data System version V1.7t is adopted for spectrum acquisition and Data processing.
One of the green compacts was treated according to the present invention-the green compact was treated with discoloration resistance, and the other was treated with a finishing liquid-the green compact was finished.
Characterization results and discussion:
figure 1 is an XPS characterization survey of two biscuits. Fig. 1 shows that the surfaces of the two compacts differ mainly in the binding energy of 399.8eV, which corresponds to the binding energy of N1s, indicating that the sample treated for discoloration has nitrogen (N) element present on the surface.
Figure 2 shows the XPS spectra of Cu2p for two copper alloy biscuits. As can be seen from FIG. 2, the binding energy value of the glazed green cake Cu2p3/2 is 932.90eV, the binding energy value of Cu2p1/2 is 952.7eV, and the existence form of Cu on the surface cannot be determined from the point that the two peaks of +2, +1 and Cu in the zero valence state are very close to each other. In addition to the two peaks at the binding energy positions, the tarnish resistant briquettes showed two shoulders at 954.79 and 934.97, indicating that the surface copper acted with the tarnish resistant agent to form a new species.
FIG. 3 shows the XPS spectra of N1s for two copper alloy compacts, and from FIG. 3 it can be seen that the gloss compact showed no significant binding energy signal in the binding energy range examined, whereas the tarnish resistant compact showed a peak at 399.8eV, corresponding to the binding energy of N1s, indicating the presence of a nitrogen-containing compound in the tarnish resistant solution on the sample surface in combination with copper.
For ease of reference, Table 1 lists the United statesCu2p and N1s in NIST XPS database and the sameBinding energy value of the compound. Table 2 shows the experimentally measured values of the combined energy of Cu2p and N1s for two copper alloy billets. As can be seen by comparing the binding energy values in tables 1 and 2, the Cu2p3/2 and N1s binding energy values of the tarnish resistant briquettes are compared with the Cu- (-C) reported in the NIST XPS database in the United states6H5N3) The binding energy values of the Cu2p3/2 and the N1s are consistent, which fully indicates the action of the copper after the anti-tarnish treatment and the benzotriazole in the anti-tarnish agent, and generates Cu- (-C)6H5N3) A surface polymer.
Table 1: binding energy values of Cu2p and N1s and some of their compounds in the NIST XPS database, USA
SPECIES Binding energy(ev)
2p1/2 2p3/2
Cu -- 932.67
CuO 952.70 933.20
Cu2O 952.50 932.70
[Cu-(-C6H5N3)] -- 934.90
[Cu-(-C6H5N3)] 399.70
Table 2: experimentally measured values of the binding energy of Cu2p and N1s for two copper alloy billets treated with and without corrosion protection
SPECIES Binding energy(ev)
2p1/2 2p3/2
Cu(b) 952.70 932.90
Cu(a) 952.70 954.79 932.90 934.97
N1s 399.80
And (4) conclusion:
in conclusion, the XPS characterization result shows that after antiseptic treatment, copper and BTA in the antiseptic treatment react to generate Cu- (-C)6H5N3) The surface polymer plays the roles of corrosion resistance and discoloration resistance, and prevents the copper on the surface of the biscuit from being oxidized.
Accelerated corrosion test:
based on theoretical evaluation, accelerated corrosion tests are carried out on the corrosion resistance and the discoloration resistance of the two blank cakes. The tests are carried out according to the national standards and the enterprise standards of each test, and the specific conditions are as follows:
neutral salt fog accelerated corrosion test-GB/T10125-1997
SO2Gas accelerated corrosion test-GB/T9789-1988
Humid heat accelerated corrosion test-GB 2423.4-81
Accelerated corrosion test for artificial sweat-QJ/SYB 07.02-1997
As can be seen from the photographs of the accelerated corrosion tests in fig. 4A to 4D, the tarnish resistant green compact has significantly better corrosion resistance and discoloration resistance than the glazed green compact.
Detailed Description
Example 1
The invention discloses a copper alloy coin blank anti-tarnishing process which comprises the following steps:
1. annealing: annealing the copper alloy coin blank cake to enable the copper alloy coin blank cake to reach the required hardness index;
2. acid washing: removing oxides on the surface of the copper alloy coin blank cake by using a mixed solution of sulfuric acid and phosphoric acid for 25 minutes;
3. rinsing 1: carrying out first rinsing treatment on the copper alloy coin blank cake by using clear water for 8 minutes;
4. polishing: polishing and flattening the copper alloy coin blank cake for 26 minutes by using SC-880 which is easy to clean;
5. rinsing 2: rinsing the copper alloy coin blank cake for the second time by using clear water for 9 minutes;
6. and (3) antiseptic treatment: completely immersing the copper alloy coin blank cake with clean surface and no oxidation in the anti-tarnishing special preparation for 6 minutes, and enabling the copper alloy coin blank cake and the anti-tarnishing special preparation to quickly generate chemical reaction to generate an organic matter conversion film, namely Cu- (-C)6H5N3) A surface polymer, the chemical reaction of which is:
7. rinsing 3: rinsing the copper alloy coin blank cake for the third time by using clear water for 6 minutes;
8. and (5) drying.
The process is suitable for a BAK coin blank cake finishing machine. The grinding material and the coin blank are loaded according to the weight ratio of 1: 1, and polishing medium SC880 which is easy to clean is adopted to replace polishing liquid, so that the surface deposition of the coin blank and the chemical reaction influence are avoided Is carried out.
The invention relates to a special anti-tarnishing preparation for copper alloy coin blank cakes, which comprises the following components in percentage by weight:
BTA (benzotriazole): 1g/l
Nonyl phenol polyoxyethylene lauryl ether 3g/l
Benzoic acid: 0.1g/l
Sodium phosphate: 6g/l
The preparation method of the anti-tarnish special preparation comprises the following steps:
1. heating deionized water to 40 ℃, adding 1g/l of nonylphenol polyoxyethylene lauryl ether according to the mixture ratio of the components, and adding BTA3g/l after the nonylphenol polyoxyethylene lauryl ether is completely dissolved;
2. adding 0.1g/l of benzoic acid according to the mixture ratio;
3. adding 6g/l of sodium phosphate according to the mixture ratio;
4. and (4) stirring uniformly.
Example 2
The invention discloses a copper alloy coin blank anti-tarnishing process which comprises the following steps:
annealing → acid washing → rinsing 1 → polishing → rinsing 2 → antiseptic treatment → rinsing 3 → drying
After the copper alloy blank cake is annealed to reach the required hardness index, the surface oxide is washed away by acid liquor. After the surface is leveled, the surface is clean, the metal surface is not oxidized, and then enters an anti-tarnishing preparation to quickly generate chemical reaction, and an organic matter conversion film is generated on the surface.
The anti-tarnish preparation can be prepared from commercial products.
Example 3
The anti-tarnishing process of the copper alloy coin blank of the present invention was the same as in example 1.
The anti-tarnishing special preparation is prepared from the following components in parts by weight:
BTA (benzotriazole): 3g/l
Nonylphenol polyoxyethylene lauryl ether: 5g/l
Benzoic acid: 1g/l
Sodium phosphate: 10g/l
The preparation method of the anti-tarnish special preparation comprises the following steps:
1. heating deionized water to 45 ℃, adding 3g/l of nonylphenol polyoxyethylene lauryl ether according to the component ratio, and adding 5g/l of BTA after the nonylphenol polyoxyethylene lauryl ether is completely dissolved;
2. adding 1g/l of benzoic acid according to the mixture ratio;
3. adding 10g/l of sodium phosphate according to the mixture ratio;
4. and (4) stirring uniformly.
Example 4
The anti-tarnishing process of the copper alloy coin blank of the present invention was the same as in example 1.
The anti-tarnishing special preparation is prepared from the following components in parts by weight:
BTA (benzotriazole): 2g/l
Nonylphenol polyoxyethylene lauryl ether: 4g/l
Benzoic acid: 0.5g/l
Sodium phosphate: 8g/l
The preparation method of the anti-tarnish special preparation comprises the following steps:
1. heating deionized water to 50 ℃, adding 2g/l of nonylphenol polyoxyethylene lauryl ether according to the component ratio, and adding 4g/l of BTA after the nonylphenol polyoxyethylene lauryl ether is completely dissolved;
2. adding 0.5g/l of benzoic acid according to the mixture ratio;
3. adding 8g/l of sodium phosphate according to the mixture ratio;
4. and (4) stirring uniformly.
The process schedules of the above examples are shown in Table 3 below:
TABLE 3
Name of procedure Time (min) Remarks for note
Acid pickling 24-26 Setting the excess forward rotation time
Float for angling Washing machine Rinsing 1 7-9 Washing off surface residual liquid
Rinsing 2 8-10 Washing off surface residual liquid
Rinsing 3 7-8 Washing off surface residual liquid
Polishing of 25-27 As much use reversal as possible
Anti-corrosion treatment 4-8 Ensure that the preservative solution completely soaks the blank cake

Claims (3)

1. The anti-tarnishing process of the copper alloy coin blank cake is characterized by comprising the following steps of:
(1) annealing: annealing the copper alloy coin blank cake to enable the copper alloy coin blank cake to reach the required hardness index;
(2) acid washing: removing oxides on the surface of the copper alloy coin blank cake by using a mixed solution of sulfuric acid and phosphoric acid for 24-25 minutes;
(3) rinsing 1: rinsing the copper alloy coin blank cake for the first time by using clear water for 9-10 minutes;
(4) polishing: polishing and flattening the copper alloy coin blank cake by adopting a polishing medium easy to clean for 25-27 minutes;
(5) rinsing 2: rinsing the copper alloy coin blank cake for the second time by using clear water for 8-10 minutes;
(6) preservative treatment: clean the surface, and completely free of oxidized copperThe blank cake of gold coin is completely immersed in the anti-tarnishing agent for 4-10 min, the copper alloy coin blank cake and the anti-tarnishing agent rapidly react chemically to generate an organic matter conversion film, namely Cu- (-C)6H5N3) A surface polymer, the chemical reaction of which is:
(7) rinsing 3: rinsing the copper alloy coin blank cake for the third time by using clear water for 5-7 minutes;
(8) drying.
2. The preparation special for resisting the tarnish of the copper alloy coin blank cake is characterized by comprising the following components in parts by weight:
BTA:1-3g/l
3-5g/l of polyoxyethylene nonyl phenyl ether
Benzoic acid: 0.1-1g/l
Sodium phosphate: 6-10 g/l.
3. The preparation method of the anti-tarnishing special preparation for the copper alloy coin blank cake is characterized by comprising the following components in parts by weight:
BTA:1-3g/l
3-5g/l of polyoxyethylene nonyl phenyl ether
Benzoic acid: 0.1-1g/l
Sodium phosphate: 6-10 g/l;
the preparation method comprises the following steps:
1. heating deionized water to 40-50 ℃, adding nonylphenol polyoxyethylene lauryl ether according to the component ratio, and adding BTA after the nonylphenol polyoxyethylene lauryl ether is completely dissolved;
2. adding benzoic acid according to the proportion;
3. adding sodium phosphate according to the proportion;
4. and (4) stirring uniformly.
CNB2004100214613A 2004-03-25 2004-03-25 Anti-discolouring technology for copper alloy coin blank and special preparation for anti-discolouring thereof Expired - Lifetime CN100400709C (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114437635A (en) * 2022-02-22 2022-05-06 沈阳帕卡濑精有限总公司 Polishing agent for copper and copper alloy polishing process

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2550436B2 (en) * 1990-10-23 1996-11-06 株式会社ジャパンエナジー Anti-tarnish solution for copper
AU5561696A (en) * 1996-04-18 1997-11-07 International Business Machines Corporation Organic-metallic composite coating for copper surface protection
JP3373356B2 (en) * 1996-04-19 2003-02-04 株式会社ジャパンエナジー Discoloration preventing liquid and method for preventing discoloration of copper or copper alloy, and electronic component material using the same
CN1139675C (en) * 1999-09-03 2004-02-25 中国科学院金属研究所 Anticorrosion modifier for the surface of copper and copper alloy
JP4642255B2 (en) * 2000-09-04 2011-03-02 Jx日鉱日石金属株式会社 Sputtering target made of copper or copper alloy with oxidation discoloration inhibitor and its processing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114437635A (en) * 2022-02-22 2022-05-06 沈阳帕卡濑精有限总公司 Polishing agent for copper and copper alloy polishing process
CN114437635B (en) * 2022-02-22 2024-01-26 沈阳帕卡濑精有限总公司 Polishing agent for copper and copper alloy polishing process

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Assignee: Shenyang Mint

Assignor: CHINA BANKNOTE PRINTING AND MINTING Corp.

Contract fulfillment period: 2008.7.29 to 2013.7.28

Contract record no.: 2009210000083

Denomination of invention: Anti-discolouring technology for copper alloy coin blank and special preparation for anti-discolouring thereof

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Address after: 100044 Beijing city Xicheng District Xizhimen Street No. 143 triumph building

Patentee after: China Banknote Printing and Minting Group Co.,Ltd.

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Granted publication date: 20080709