CN1664068A - Process for producing fuel oil from coal tar - Google Patents

Process for producing fuel oil from coal tar Download PDF

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Publication number
CN1664068A
CN1664068A CN 200510052067 CN200510052067A CN1664068A CN 1664068 A CN1664068 A CN 1664068A CN 200510052067 CN200510052067 CN 200510052067 CN 200510052067 A CN200510052067 A CN 200510052067A CN 1664068 A CN1664068 A CN 1664068A
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China
Prior art keywords
oil
coal tar
delayed coking
fuel
hydrofining
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CN1311058C (en
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戴连荣
贺占海
刘忠易
张培文
贾栓
马玉东
张立新
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Inner Mongolia Boyuan Engineering Co., Ltd.
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NEI MONGGOL YUANXING TRONA CO Ltd
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Abstract

A process for preparing fuel oil with coal oil, relating to the method of retarding charring by using coal oil and the hydrogenation process, comprising retarding the coal oil charring at temperature 500~520 DEG C and pressure 0.22~ 0.26 MPa; controlling the quantity of filling water during the process, in proportion 3~10% of the waterless coal oil by weight, and getting fuel oil, liquid gas and coke products. The fuel oil needs further hydrofining to improve the quality of products; the hydrogenation temperature is 350~400 DEG C, pressure is 6.0~8.0, pitot is 0.5~3.0/h, the proportion between hydrogen and oil is 1000~1300:1; fractionating the hydrofined oil products and getting the product fitting national standard 90.

Description

The technology of producing fuel oil from coal tar
Technical field:
A kind of technology of producing fuel oil from coal tar relates to and utilizes coal tar, by the method for delayed coking and hydrogenation technique production oil fuel.
Background technology:
China is the country of the few oil of rich coal, and petroleum resources are along with the expansion shortage day by day of the growing consumers demand of the people.The substitute energy of oil is also actively sought in countries in the world, and coal and coalification product can obtain cheap oil substitutes by the method for taking hydrogenation or decarburization.Method with the coal resource made fuel oil has DCL/Direct coal liquefaction, indirect liquefaction and coal tar (containing the coal water slurry of mixing oil) deep processing at present.The producing fuel oil from coal tar method though sophisticated Technology is arranged both at home and abroad, exists stock oil is required height and originates wideless, the gained liquid product yield is low, and lightweight oil is on the low side, and the course of processing is loaded down with trivial details, resource is disperseed, and process scale is little, and environmental problem can not get basic solution.
Metallurgical Research Institute, Department of Architecture environmental protection institute, with coalite tar, native tar, washing oil etc. is raw material, adopt the normal pressure fractionating method, cut 105-310 ℃ of section cut, the coal tar that fractionation obtains is through acid-alkali washing, perhaps use the atlapulgite adsorption bleaching, add kerosene therein and the additive nitro-compound combines.Its impact of performance the same with ordinary diesel oil (can to-No. 40) meets national standard.
Coalification institute of Institutes Of Technology Of Taiyuan, semi coking tar is adopted three kinds of simple and easy method processing (often, distillation under vacuum, distillation pyrogenic process, backflow pyrogenic process), acid-alkali refining, the diesel oil that obtains proves through reality driving result of use, after adding an amount of ignition dope, can reach the performance requriements of No. 0 diesel oil substantially.
Factory of real company of Harbin Gas Works section has carried out the hydrofining test to coalite tar, promptly carries out catalytic hydrofinishing with the FH-98 new catalyst.Its stock oil is the cut before 370 ℃ of the coalite tars.At hydrogen pressure 8.0MPa, temperature of reaction 350-360 ℃, volume space velocity 0.5-0.8h -1, hydrogen to oil volume ratio 800: 1-1000: produce diesel oil under 1 the condition.Diesel oil can satisfy the index request of No. 0 diesel oil of GB after adding ignition dope.
Beijing Coal Chemistry Inst., Coal Sciences General Inst., to gasification tar, hydrofined gasoline, diesel oil have carried out systematic study, at gasification tar content of impurities height, the characteristics that heteroatoms is many, the condensed ring aromatic hydrocarbon content is high, proposed the hydrogenation technique of stock oil pre-treatment, presaturated hydrogenation, hydrofining, hydrocracking, vapour, diesel product all meet national standard.Hydroconversion condition is: 3822 catalyzer are used in hydrofining, reaction pressure 14.7MPa, 390 ℃ of temperature, hydrogen-oil ratio 1500, air speed 0.5h -13823 catalyzer are used in hydrocracking,>280 ℃ of wax oils, reaction pressure 14.7MPa, temperature 330-360 ℃, hydrogen-oil ratio 1200, air speed 1.5h -1>320 ℃ of wax oils, reaction pressure 14.7MPa, temperature 330-350 ℃, hydrogen-oil ratio 1500, air speed 1.0h -1
Existing oil fuel processing scheme adopts the scheme of first distillation, distillate repeated hydrogenation more.There is the deficiency of several aspects in this scheme, and the first, the yield of distillate is lower; The second, indexs such as residual oil density, viscosity, carbon residue, condensation point are than higher, and the comprehensive utilization added value is not high.The 3rd, the hydrogenation of total effluent cracking needs higher reaction pressure, temperature of reaction on the one hand, on the other hand the ingredient requirement height, it is wideless to originate, and stock oil impurity (mechanical impurity, metal content etc.) content is many, and reactor pressure decrease raises fast, catalyst deactivation is fast, and on-stream time shortens.
Summary of the invention:
Coal tar is carried out delayed coking; Its working temperature is 500~520 ℃, and pressure is 0.22~0.26Mpa; In delayed coking process, control water injection rate, account for anhydrous coal tar (weight) 3~10%.Obtain oil fuel, liquefied gas and coke product after the delayed coking of coal tar.Delayed coking gained oil fuel will improve the quality of products through further hydrofining; Wherein hydrogenation temperature is 350~400 ℃, and pressure is 6.0~8.0Mpa, and air speed is 0.5~3.0/h, and hydrogen-oil ratio is 1000~1300: 1; Hydrofining gained oil product can obtain to meet 90# gasoline ,-20 diesel oil and the oil fuel of national standard after fractionation.
Delayed coking is the technology of using in refining of petroleum, and it is to be raw material with residual oil, carries out a kind of course of processing that the degree of depth is warmly changed reaction under high temperature (500~550 ℃).The reaction of thermo-cracking, condensation mainly takes place in this process, and reaction product has gas, gasoline, diesel oil, wax oil and coke.
Present method to Petroleum Processing Technology (delayed coking) transplant improvement, and carry out effective and reasonable combination, full cut delayed coking of stock oil and heavy oil cycling hot cracking technology have overcome stock oil carbon residue height, shortcoming that ash is big greatly, distillate yield and process scale level have been improved, the yield of traditional technology distillate is about 70%, and this technology can reach more than 80%; Adopt the special catalyzer of coal tar hydrogenating simultaneously, realized in a reactor, under the mitigation condition high nitrogen, high-sulfur distillate are carried out hydrofining, i.e. desulfurization, denitrogenation, demetalization impurity and to reaction, output fine oil fuel such as alkene, aromatic hydrogenation cracking, cyclization is saturated.This catalyzer is compared with the oil hydrogenation catalyst, and specific surface area is big, and capacity is big, and is active high, and the test evaluation process is 500 hours non-inactivations of operation continuously, and long service life is stable, and operational condition relaxes, and the catalyzer cost is low, is convenient to commercially produce and use.
Description of drawings
Figure is the schema of this technology.
Embodiment
The composition and the character of the coal tar that present embodiment adopts:
Coal tar is tar under water, 20 ℃ of density>1.0g/cm 3, viscosity is higher, 50 ℃ of kinematic viscosity ≮ 200mm 2/ s belongs to the viscous crude or the coal slurry of mixing oil substantially.Carbon residue and ash are also higher, and respectively ≮ 5.0% and ≮ 0.2%, sulphur content<0.5% belongs to low sulphur coal tar, and nitrogen, oxygen level are higher, be respectively ≮ 3.4% and ≮ 4.0%.H/C atomic ratio ≮ 1.2 than general former innage, belong to mink cell focus.The fractions consisting instability is carried out true boiling point atmospheric depressurized distillation to coal tar,<100 ℃ of cut overhead products seldom, quantity of distillate ≯ 10% (comprising moisture≤4%); 100 ~ 210 ℃ of cut quantity of distillate ≯ 5%, this cut belongs to carbolic oil; 210 ℃~230 ℃ cut quantity of distillate ≯ 8%, this cut belongs to naphtalene oil; Oil and washing oil during 230 ℃~300 ℃ cut quantity of distillate ≯ 10%, this cut belong to; 300 ℃~360 ℃ cut quantity of distillate ≯ 25%, this cut belongs to carbolineum; HK ~ 280 ℃ cut quantity of distillate ≯ 23%; 280 ~ 360 ℃ of cut quantity of distillate ≯ 27%.
HK~280 ℃ cut character, density<0.97kg/m 3, zero pour is lower<and-20 ℃; Because this cut belongs to the carbolic oil cut, so acidity is higher,>96mg (KOH)/100mL; Oxidation stability is poor, and total insoluble substance>87mg/100mL contains the unsaturated hydrocarbons component, iodine number>13g (I)/100g, colourity≤No. 18 (Saybolt), it is very fast to deposit colour-change naturally.Nitrogen content is higher, for>3500ppm, sulphur<1400ppm.Kinematic viscosity (20 ℃)<8.9mm 2/ s is a little more than solar oil standard (2.0~8.0mm 2/ s), copper corrosion is defective, greater than 4 grades, has corrodibility.Engler's boiling range distributes and meets the solar oil standard.
280 ℃~360 ℃ cut character, density<0.987kg/m 3, zero pour is than higher (〉=15 ℃); This cut belongs to washing oil and carbolineum mixed fraction, and acidity is higher, for 〉=35.0mg (KOH)/100mL; Oxidation stability is poor, and total insoluble substance is>130mg/100mL, contains the unsaturated hydrocarbons component, and iodine number is>24g (I)/100g that colourity 〉=No. 20 (Saybolt) deposits the fast especially of colour-change naturally.Nitrogen content is higher, for>6000ppm, sulphur≤2100ppm.Kinematic viscosity (20 ℃) 〉=50.0mm 2/ s is far above solar oil standard (2.0~8.0mm 2/ s), copper corrosion is defective, greater than 4 grades, has corrodibility.Engler's boiling range is done a little more than the solar oil standard, distributes to meet the solar oil index substantially.
>360 ℃ of residual oil character, density>1kg/m 3, zero pour is than higher (〉=50 ℃); Carbon residue higher (〉=10%), ash 〉=0.40%, flash-point>200 ℃, non-hydrocarbon compound content is higher, is respectively nitrogen 〉=3%, oxygen 〉=5%, sulphur≤0.8%.H/C (atomic ratio)>1.1, viscosity is higher, kinematic viscosity (80 ℃) 〉=15mm 2/ s.
This delay coking process adopts two stoves one tower, and coal tar is added by pump, enters raw materials furnace and heating and be heated to 500 ℃ rapidly after the process furnace preheating, enters the coking tower internal reaction.Coke is discharged continuously by coke tower.The high-temperature oil gas that generates is derived by cat head, enters liquefied gas 2 operations by surge tank top expellant gas.The liquid that generates enters separation column after cooling separates, and heavy fuel oil (HFO) (greater than 410 ℃) returns process furnace and recycles, and light-weight fuel oil enters the hydrofining operation.
The characteristics of delayed coking are, stock oil passes through furnace tubing with very high flow velocity under high-heat strength, be heated to the needed temperature of pyrogenic reaction at short notice, and the boiler tube that speeds away enters coke drum, the response delays such as cracking condensation of raw material are carried out in coke drum, to avoid a large amount of cokings in boiler tube, influence the on-stream time of device.
Delayed coking gained distillate will pass through hydrofining; Wherein hydrogenation temperature is 350~400 ℃, pressure is 6.0~8.0Mpa, air speed is the 0.5~3.0/h ratio of catalyst volume (inlet amount hourly with), and hydrogen-oil ratio is 1000~1300: 1 (advancing the hydrogen under the standard state in the reactor and the volume ratio of cold conditions oil); Can obtain 90# gasoline ,-20 diesel oil and oil fuel after the fractionation; In unifining process, adopt special-purpose catalyst, its main metal (hydrogenation sites) is group vib Mo, and promotor is the Ni in the VIIIB family, and structural promotor is P etc., and carrier is Al 2O 3, its physical and chemical index: the weight percent of MoO3 content is 23~26%, the weight percent of NiO content is 3.7~4.3%, pore volume is 0.3~0.36ml/g, specific surface greater than 160m2/g, bulk density be 94~99g/100ml, intensity greater than 28N/mm, be shaped as trifolium, diameter is that 11~13mm, length are that 3~8mm, impregnation method are that micropore, auxiliary agent kind are P etc.
Hydrofining: this unifining process be with after the delayed coking≤410 ℃ distillate is raw material, carry out a kind of course of processing of desulfurization, denitrogenation, demetalization, alkene and aromatic hydrocarbons saturated reaction under certain temperature (350~400 ℃).This process mainly contains hydrogenation reaction, cracking reaction, and reaction product has gas, gasoline, diesel oil, wax oil.
The distillate of delayed coking≤410 ℃ by finishing in the hydrogenator, adopts the special catalyzer of coal tar hydrogenating, hydrofining under the mitigation condition, 350~400 ℃ of temperature, pressure 60~80atm, air speed 0.5~3h -1, hydrogen to oil volume ratio 1000: 1~1300: 1, product quality indicator all improves after the hydrofining, boiling range, viscosity, zero pour, copper corrosion conformance with standard.Oil product rectifying be in harmonious proportion the 90# gasoline promptly be met GB ,-20# solar oil and oil fuel.

Claims (2)

1, a kind of technology of producing fuel oil from coal tar is carried out delayed coking with coal tar; Obtain oil fuel, liquefied gas and coke product after the delayed coking of coal tar; Delayed coking gained oil fuel will improve the quality of products through further hydrofining; Hydrofining gained oil product can obtain to meet 90# gasoline ,-20 diesel oil and the oil fuel of national standard after fractionation; In unifining process, use catalyzer; The working temperature that it is characterized in that delayed coking is 500~520 ℃, and pressure is 0.22~0.26Mpa; In delayed coking process, control water injection rate, account for anhydrous coal tar (weight) 3~10%; The hydrofining temperature is 350~400 ℃, and pressure is 6.0~8.0Mpa, and air speed is 0.5~3.0/h, and hydrogen-oil ratio is 1000~1300: 1.
2, the technology of producing fuel oil from coal tar according to claim 1 is characterized in that catalyzer master metal is group vib Mo, and promotor is the Ni in the VIIIB family, and structural promotor is P etc., and carrier is Al 2O 3, its physical and chemical index: the weight percent of MoO3 content is 23~26%, the weight percent of NiO content is 3.7~4.3%, pore volume is 0.3~0.36ml/g, specific surface greater than 160m2/g, bulk density be 94~99g/100ml, intensity greater than 28N/mm, be shaped as trifolium, diameter is that 11~13mm, length are that 3~8mm, impregnation method are that micropore, auxiliary agent kind are P etc.
CNB2005100520670A 2005-03-09 2005-03-09 Process for producing fuel oil from coal tar Expired - Fee Related CN1311058C (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100348702C (en) * 2005-10-28 2007-11-14 中国石油化工集团公司 Process for producing fuel oil
CN101429456B (en) * 2008-11-28 2012-04-25 王守峰 Delay coking hydrogenation combined process for coal oil
CN102533332A (en) * 2012-01-11 2012-07-04 中国科学院过程工程研究所 Method for comprehensively using all fractions produced through hydrogenation combined with delayed coking on coal tar
CN107129821A (en) * 2017-05-31 2017-09-05 张兆屯 It is a kind of to use the method that rear pitch coke produces carburant of forging

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6169888A (en) * 1984-09-12 1986-04-10 Nippon Kokan Kk <Nkk> Production of super-needle coke
JPH01211533A (en) * 1988-02-19 1989-08-24 Nkk Corp Production of tetralin
CN1098336C (en) * 2000-02-18 2003-01-08 中国石油化工集团公司 Residue hydrogenating and delaying coking combined process
JP4810018B2 (en) * 2001-08-10 2011-11-09 Jfeケミカル株式会社 Coal tar distillation method and distillation apparatus

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100348702C (en) * 2005-10-28 2007-11-14 中国石油化工集团公司 Process for producing fuel oil
CN101429456B (en) * 2008-11-28 2012-04-25 王守峰 Delay coking hydrogenation combined process for coal oil
CN102533332A (en) * 2012-01-11 2012-07-04 中国科学院过程工程研究所 Method for comprehensively using all fractions produced through hydrogenation combined with delayed coking on coal tar
CN107129821A (en) * 2017-05-31 2017-09-05 张兆屯 It is a kind of to use the method that rear pitch coke produces carburant of forging

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