CN1654125A

CN1654125A - Double-roll crusher

Info

Publication number: CN1654125A
Application number: CN 200510042124
Authority: CN
Inventors: 张立建
Original assignee: Individual
Current assignee: Individual
Priority date: 2005-03-04
Filing date: 2005-03-04
Publication date: 2005-08-17
Anticipated expiration: 2025-03-04
Also published as: CN1330420C

Abstract

The double roller crusher for crushing mineral in mine, metallurgical and building material industry includes frame, and fixed roller and movable roller installed on the bearing seats on the frame. It features the crushing cavity formed with the shaft shoulders on the rollers, the driving unit installed on the fixed roller, and the sync board installed on the back of the movable roller bearing seats, with bottom hinged to the bottom frame and back pushed with the pressure unit on the frame. The present invention has the advantages of simple structure, saving in power, sync shift of the movable roller bearing seats, no 'edge effect' in the side baffles on roller ends and long service life.

Description

A kind of double-roll crusher

Technical field

The present invention relates to kibbler roll and high-pressure roller mill that industries such as mine, metallurgy, building materials are used.

Technical background

At present in the mine, industries such as metallurgy, the building materials kibbler roll and the roller mill that use, the roll squeezer of producing with German KHD company has general representativeness.It is to install two to wait the rotation roll body on the bearing block of frame, and one of them is a stationary roll, and is not removable on frame, and another is a movable roll, can move to the direction of stationary roll on frame.The two end axles bearing of movable roll is realized holding out against by two cover hydraulic cylinders respectively, for broken material provides pressure.Leave certain interval between two rollers, both sides are fixed with baffle plate, form crusher chamber with two roller gaps.Drive form has the two rollers of bi-motor to drive and single motor adds the two rollers drivings of transmission mechanism.This disintegrating machine has the following disadvantages:

1. owing to adopt two rollers to drive and rotate synchronously, when the blanking dynamics was inhomogeneous, moment can not the autobalance rotating speed, and two roller needs two motors or drives two rollers, the dynamical system complexity with transmission mechanism.Particularly movable roll will realize moving complex structure with dynamical system.When the applicant found power failure when a roller wherein in actual applications, another roller still can lean on the frictional force of material to rotate, and does not influence feed and crushing effect, and production efficiency also reduces.So the double dynamical driving of crusher's rollers is not unique type of drive.

2. the diaxon bearing of movable roll respectively holds out against with a cover hydraulic system, when be mixed with difficult broken iron thing in the material, when material is irregular, when material segregation or a side feeding are not enough, movable roll can not translation, problem such as produces, baffle plate damages, hydraulic cylinder is pulled, the race ring deflection angle is excessive.Someone adopts hydraulic electric appliance to realize solving this problem automatically synchronously, but control system is very complicated, and reliability is also low.

3. the material at crusher chamber two ends and baffle plate are in the sliding friction state all the time, baffle plate and roller both ends of the surface are are very easily worn and torn, make " edge effect " aggravation, need often to change and repair, as untimely reparation, the roll body wearing and tearing are progressively close to the centre, make effective broken broken chamber more and more short, the material on both sides is pulverized and is not reached requirement, influences production efficiency and grinding system parameter stability.

Summary of the invention

The objective of the invention is to improve the deficiencies in the prior art, provide that a kind of transmission system is simple, movable roll supports synchronously, do not have the double-roll crusher of " edge effect ".

Technical scheme is: two roll bodies are installed on the bearing block on the frame, and one is stationary roll, and one is movable roll.

1. power set, power set are installed on stationary roller shaft are dragged the stationary roll rotation, movable roll is made as driven roll, by the material driven rotary.

2. synchronous plate is installed in movable roll diaxon bearing back, and synchronous plate and diaxon bearing hold out against, and the synchronous plate bottom-hinged is on the frame underframe, and the synchronous plate back is held out against by the pressure apparatus that is connected on the frame.Pressure apparatus is with hydraulic cylinder or compression spring.

3. the roll body two ends have the shaft shoulder, constitute crusher chamber by the shaft shoulder and two roller gaps.

4. according to the physical indexs such as granularity, hardness, toughness or fragility of material, the diameter of optimal design two rollers, the stationary roll of drive device are designed to the minor diameter roller, and the movable roll of passive rotation is designed to the major diameter roller, and two roller diameters are generally between 1: 1.1～5.0.

Good effect of the present invention is

1. drag with power owing to stationary roll, the frictional force driven rotary that movable roll is transmitted by material, all the time be in the self adaptation state, can according to crush force size, broken material granularity, hardness and moment situation such as relative position regulate rotating speed automatically, therefore can reach best crushing effect to material.According to the physical indexs such as granularity, hardness, toughness or fragility of material, two roller diameters and diameter ratio are optimized design can make comminution energy conssumption reach minimum.This design has only broken through at present the thinking of the anti-skidding design of carrying out from rubbing angle of ip angle, only with a cover power, has simplified the structure of complete equipment greatly, also can avoid the mistake pressure rolling to material simultaneously.

2. owing to adopted the synchronous plate structure, synchronous plate can only integral body be swung before and after pin joint, on synchronous plate, obtain balance after making the thrust of pressure apparatus and of the bearing block transmission of material reaction force by movable roll, the diaxon bearing is moved synchronously, avoid that the diaxon bearing is stressed not to be waited, move the asynchronous serial problem of bringing.

3. owing to removed the baffle plate of both sides from, constitute crusher chamber, no longer have the sliding friction problem of material, avoided " edge effect " simultaneously at two ends by the roll body shaft shoulder.

Description of drawings

Fig. 1 is the application's a kinematic sketch of mechanism, not shown transmission device; Fig. 2 is the schematic diagram of the application's front view, also not shown transmission device among the figure; Fig. 3 is the vertical view of Fig. 2; Fig. 4 a is the synchronous plate front view, and Fig. 4 b is Fig. 4 a synchronous plate side view; Fig. 5 a is the synchronous plate front view of another embodiment, and Fig. 5 b is Fig. 5 a synchronous plate side view.

Marginal data: 1-frame, 2-drive roll, 3-driven roll, 4-driven roll bearing block, 5-synchronous plate, 6-hydraulic cylinder, 7-power set, 8-initiative roll shaft bearing, the 9-shaft shoulder, 10-crusher chamber, 11-hinge.

The specific embodiment

As Fig. 1, Fig. 2, shown in Figure 3, on frame 1, drive roll 2 is installed by two bearing blocks 8, by two bearing blocks 4 driven roll 3 is installed, initiative roll shaft bearing 8 is fixed in the frame 1 and can not slides, and driven roll bearing block 4 can slide in frame 1; Initiative roll shaft connects power set 7, and power set are made of motor and reductor; Synchronous plate 5 is installed in driven roll bearing block 4 back, and the lower end of synchronous plate 5 is hinged on the underframe of frame 1, and there is hydraulic cylinder 6 on top, synchronous plate 5 back, and hydraulic cylinder 6 other ends withstand on the frame 1.The diameter ratio of two rollers is designed to 1: 1.5.

As shown in Figure 3, drive roll 2 two ends have the shaft shoulder 9, and driven roll 3 is a smooth roll, and two rollers form crusher chamber 10 near the back.Otherwise driven roll 3 two ends have the shaft shoulder 9, and drive roll 2 is a smooth roll, omits this diagram.

Shown in Fig. 4 a, 4b, synchronous plate 5 is the bigger integral slabs of a rigidity, and the bottom is convex, and lower hinge is in frame 1 lower box inboard, and two projectioies that wear on top one are in order to hold out against movable roll diaxon bearing, and there is hydraulic cylinder 6 on the another side top.

Shown in Fig. 5 a, 5b, another embodiment of synchronous plate is that the bottom is concavity, and concavity two points of shoulder have axis hole, is hinged on the frame underframe outside with hinge 11.

Claims

1. double-roll crusher, stationary roll and movable roll are installed on the bearing block of frame, power set are installed on the stationary roller shaft, it is characterized in that synchronous plate is installed in the back of movable roll bearing block, the synchronous plate bottom-hinged is on the frame underframe, and the pressure apparatus on synchronous plate back and the frame holds out against.

2. disintegrating machine as claimed in claim 1 is characterized in that the synchronous plate bottom is a convex, and projection is hinged on frame underframe inboard with hinge.

3. disintegrating machine as claimed in claim 1 is characterized in that the synchronous plate bottom is a concavity, and concavity two shoulders are hinged on the frame underframe outside with hinge.

4. as claim 1 or 2 or 3 described disintegrating machines, it is characterized in that roll body two ends have the shaft shoulder, another roll body is a not tape spool shoulder of smooth roll, and two rollers form crusher chamber near the back.

5. disintegrating machine as claimed in claim 1 is characterized in that the stationary roll and the diameter ratio of movable roll are 1: 1.1～5.0.